Liebherr Material handling machine LH 40 M Litronic Operator’s manual – PDF DOWNLOAD

Description

Liebherr Material handling machine LH 40 M Litronic Operator’s manual – PDF DOWNLOAD

FILE DETAILS:

Liebherr Material handling machine LH 40 M Litronic Operator’s manual – PDF DOWNLOAD

Language : English
Pages :413
Downloadable : Yes
File Type : PDF
Size: 86.8 MB

DESCRIPTION:

Liebherr Material handling machine LH 40 M Litronic Operator’s manual – PDF DOWNLOAD

Product ID
Manufacturer:Liebherr-Hydraulikbagger GmbH
Type:LH 40 M Litronic
Type no: 1215 (USA/ CAN)
From Serial no: 89396

Preface

• This operator’s manual is intended for you as the operator or maintenance staff. It contains warnings, important information, and tips for working with the machine. It simplifies the process of familiarization and getting to know the machine and helps to avoid malfunctions caused by incorrect operation. Compliance with the operator’s manual increases the reliability and service life of the machine.
• The operator’s manual must be kept with the machine. Make sure that a copy is always kept close at hand in the workplace. Read the operator’s manual before putting it into service for the first time and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operator’s manual.
• Examples of this work include:
• Operation, including setup and fitting attachments, elimination of malfunctions, care, disposal of lubricants and fuels.
• Service, including maintenance, inspection, and repair work.
• Transporting or loading the machine.
• The owner is responsible for supplementing the operator’s manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operator’s manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognized technical rules on safety and technically proficient working.
• Some sections of this operator’s manual do not apply to all machines. Some illustrations in this operator’s manual may show details and implements that are different from your machine. In some illustrations, protective devices and covers have been removed to provide a clearer representation.
• Liebherr machines are subject to continuous improvement, which may result in changes to your machine that are not referred to in this operator’s manual yet. If you require further explanations or information, please contact Liebherr customer service. All documentation purchased for this machine, including the operator’s manual, maintenance manual, spare parts catalog, etc., is available from MyLiebherr for the entire service life of the machine.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr Material handling machine LH 40 M Litronic Operator’s manual – PDF DOWNLOAD

1 Product description 17
1.1 Technical description 17
1.1.1 General overview 17
1.2 Technical data 19
1.2.1 Vibration emission 19
1.2.2 CO2 emissions of diesel engine 19
1.2.3 Sound level 21
1.2.4 Specifications 22
1.3 Warranty conditions 23
1.3.1 Additional information, USA 23
1.3.2 Warranty declaration, emission limits, warranty rights and obligations 23
1.3.3 Warranty coverage from manufacturer
1.3.4 Warranty obligations of the owner
1.3.5 Warranty
1.3.6 Warranty parts
1.3.7 Exclusions
2 Safety warnings
2.1 lnformation on these instructions
2.1.1 Representation of warning messages
2.1.2 Graphic symbols in these instructions
2.2 lntended use
2.2.1 Laws, rules, guidelines and safety regulations
2.2.2 lntended use
2.2.3 Foreseeable misuse
2.2.4 Operating conditions
2.2.5 Disposal
2.3 Description of staff
2.3.1 Personal protective equipment
2.3.2 Requirements for staff 31
2.3.3 Operating company 32
2.3.4 Operator 32
2.3.5 Maintenance staff 33
2.3.6 Electrical engineer 34
2.3.7 Refrigeration technician 35
2.3.8 Slinger 35
2.3.9 Spotter 36
Signs on the machine 37
2.4.1 Location of signs 37
2.4.2 Safety signs and information signs (USA) 40
2.4.3 ldentification tag (USA) 51
Protective devices on the machine 51
2.5.1 Safety lever or folding console 51
2.5.2 Operator’s cab 52
2.5.3 Height-adjustable operator’s cab 52
2.5.4 Tip over protective structure (TOPS) 53
2.5.5 Roll over protective structure (ROPS) 53
2.5.6 Falling object protective structures (FOPS and FGPS) 54
Emergency equipment on the machine
2.6.1 Emergency exit (standard)
2.6.2 Fire extinguisher (option)
2.6.3 Emergency command devices of machine
2.6.4 Emergency stop function of machine
Safe operation
2.7.1 lntoxicants
2.7.2 Dangerous fuels and operating fluids
2.7.3 Transporting machine
2.7.4 Access to machine
2.7.5 Machine danger zone
2.7.6 Visibility
2.7.7 Protection against vibration
2.7.8 Operation of machine
2.7.9 Load-lifting work
2.8.1 Machines with height adjustable cab
2.9 Safe maintenance
2.9.1 Spare parts
2.9.2 Heavy parts
2.9.3 Regular checks
2.10 Modifications to the machine
2.10.1 Modifications, add-ons and retrofittings
3 Control and operation
3.1 Contrai and operating elements
3.1.1 Overview of operator’s platform
3.1.2 Contrai unit A
3.1.3 Contrai unit B
3.1.4 Further contrai units
3.1.5 Symbols on contrai description sticker
3.2 Display
3.2.1 Display
3.2.2 Status symbols
3.2.3 Start page menu
3.2.4 Camera menu
3.2.5 Air conditioning
3.2.6 Operating status menu
3.2.7 Diesel particulate filter submenu (option)
3.2.8 Sensor-controlled low idle automatic and automatic engine stop
submenu (option)
3.2.9 System settings menu
3.2.10 Operating hour meter and odometer submenu
3.2.11 Windscreen wiper interval submenu
3.2.12 Radio remate contrai submenu
3.2.13 Display settings submenu
3.2.14 Display brightness and display volume submenu
3.2.15 Camera image contrast submenu
3.2.16 Camera return time submenu
3.2.17 Regional settings and system parameters submenu
3.2.18 Unit selection submenu
3.2.19 System diagnosis submenu 106
3.2.20 Time zone submenu 106
3.2.21 Time format and date format submenu 107
3.2.22 Language selection submenu 107
3.2.23 Electrical outputs submenu 108
3.2.24 Electrical inputs submenu 109
3.2.25 Function settings menu 109
3.2.26 Central lubrication system submenu (option) 111
3.2.27 Maintenance submenu 111
3.2.28 SF submenu 113
3.2.29 User profile submenu 115
3.2.30 Stick cylinder shut-off submenu (option) 116
3.2.31 Hoist cylinder shut-off submenu (option) 116
3.2.32 Stick cylinder shut-off and hoist cylinder shut-off submenu (option) 117
3.2.33 Stick cylinder speed and hoist cylinder speed submenu (option) 118
3.2.34 Workspace limitation submenu (option) 118
3.2.35 Automatic reversible fan drive submenu (option) 119
3.2.36 Comfort slewing brake submenu (option) 120
3.2.37 Bleeding hydraulic circuit submenu 120
3.2.38 lnformation menu 121
3.2.39 Operating time submenu 122
3.2.40 Fuel consumption submenu 122
3.2.41 Key assignment submenu 123
3.2.42 Tool Contrai menu 123
3.2.43 Service codes menu 124
3.3 Contrai 126
3.3.1 Battery main switch 126
3.3.2 Entering and exiting machine 127
3.3.3 Step lighting (option) 128
3.3.4 Emergency exit 128
3.3.5 Fire extinguisher (option) 129
3.3.6 Folding console 129
3.3.7 Operator’s seat 131
3.3.8 Safety belt 138
3.3.9 Exit protection (option) 140
copyright© Liebherr-Hydraulikbagger GmbH 2020
LH 40 M Litronic – 1215 (USA/ CAN) 10 llEBHERR / 89396
Operator’s manual Contents
3.3.10 Steering wheel 141
3.3.11 lgnition key 141
3.3.12 Confirmation button 142
3.3.13 Horn 143
3.3.14 Raising and lowering operator’s cab (option) 144
3.3.15 Windscreen 146
3.3.16 Sun blind 148
3.3.17 Viewing devices 149
3.3.18 Lighting 151
3.3.19 Cab lighting system 152
3.3.20 Beacon (option) 153
3.3.21 Windscreen wipers 154
3.3.22 Windscreen washer system 154
3.3.23 Auxiliary heater (option) 155
3.3.24 LiDAT (option) 155
3.4 Operation 156
3.4.1 lnspection tour before putting into service 156
3.4.2 Refuelling 157
3.4.3 Refuelling with electric refuelling pump (option) 157
3.4.4 Filling with diesel exhaust fluid 159
3.4.5 Preheating system for fuels and operating fluids (option) 160
3.4.6 lmmobiliser (option) 162
3.4.7 Preparing machine for dust intensive application 163
3.4.8 Preparing machine for use in biologically sensitive areas 164
3.4.9 Operator code (option) 164
3.4.10 Starting diesel engine 165
3.4.11 Bringing machine to operating temperature 166
3.4.12 Engine speed and operating mode 166
3.4.13 After starting 168
3.4.14 Sensor-controlled low idle automatic 169
3.4.15 Automatic engine stop after idling (option) 169
3.4.16 Shutting off diesel engine 170
3.4.17 Shutting off diesel engine in an emergency 170
3.4.18 Travelling and braking 171
3.4.19 Joystick steering 174
3.4.20 Four wheel steering (option) 175
3.4.21 Steering reversai (option) 176
3.4.22 Travei alarm (option) 177
3.4.23 Locking and unlocking oscillating axle 178
3.4.24 Supporting machine 179
3.4.25 Controlling working attachment 182
3.4.26 Turning and braking uppercarriage 183
3.4.27 Slewing brake 183
3.4.28 Positioning slewing brake 188
3.4.29 Hoist cylinder pressure warning device (option) 189
3.4.30 Lowering boom actively (option) 189
3.4.31 Selecting the working tool 189
3.4.32 Controlling special working attachment with mini-joystick 190
3.4.33 Changing over control of right mini-joystick (option) 191
3.4.34 Grapple priority (option) 192
3.4.35 AutoLift (Option) 193
3.4.36 Magnet system (option) 193
3.4.37 Reversible fan drive for radiator cleaning (option) 195
Shut-off functions 198
3.5.1 Stick cylinder shut-off (option) 198
3.5.2 Hoist cylinder shut-off (option) 201
3.5.3 Stick cylinder shut-off for heavy working tool (option) 205
3.5.4 Bypassing stick cylinder shut-off for heavy working tool 206
3.5.5 Height limitation 208
3.5.6 Depth limitation (option) 218
3.5.7 Overload warning system (option) 226
3.5.8 Load moment limitation (option) 228
General working methods 234
3.6.1 Working without damaging the machine
3.6.2 Putting machine in working position
3.6.3 Travelling at operating location
3.6.4 Travelling with load at operating location
3.6.5 Travelling under obstacles
3.6.6 Handling loads
3.6.7 Loading transport vehicle
3.7 lnstalling and removing working attachment
3.7.1 Using quick coupler
3.7.2 lnstalling and removing grapple on industrial stick
3.7.3 lnstalling and removing boom
3.8 Parking machine
3.9 Transport
3.9.1 Preparatory work
3.9.2 Driving machine onto low-loader
3.9.3 Tying down machine
3.9.4 After transport
3.10 Emergency operation
3.10.1 Jump starting
3.10.2 Lowering working attachment when engine is shut off
3.10.3 Lowering operator’s cab in an emergency (option)
3.10.4 Towing
3.10.5 Transmission
4 Malfunctions
4.1 Service code tables
4.1.1 Warning symbols
4.2 Fault – Cause – Remedy
4.2.1 Diesel engine and fuel system
4.2.2 Hydraulic system
4.2.3 Electrical system
4.2.4 Heating, ventilation and air conditioning unit
4.2.5 Working attachment
4.3 Problem remedy
4.3.1 Fuses and relays in the uppercarriage
4.3.2 Operator’s platform fuses and relays
5 Maintenance
5.1 lnspection and maintenance schedule
5.2 Filling quantities and lubrication chart
5.2.1 Filling quantities 297
5.2.2 Lubrication chart 299
Fuels, lubricants and operating fluids 303
5.3.1 General information about lubricants and fuels 303
5.3.2 Diesel fuels 303
5.3.3 Diesel exhaust fluids 304
5.3.4 Engine oils 305
5.3.5 Refrigerant 306
5.3.6 Coolant 307
5.3.7 Hydraulic oils 308
5.3.8 Axle oils 310
5.3.9 Gearoils 311
5.3.10 Transmission oils 311
5.3.11 Pump distributor gear oils 312
5.3.12 Energy recuperation cylinder oils 313
5.3.13 Greases 313
5.3.14 Windscreen washer fluid 314
5.3.15 Lubricants and care products for electrical and mechanical systems 314
Access points for maintenance work 315
5.4.1 Access points on uppercarriage 315
5.4.2 Access points under the uppercarriage 317
Preparing for maintenance 318
5.5.1 Maintenance procedures 318
5.5.2 Preparing for maintenance 319
5.5.3 Putting machine in maintenance position 321
General maintenance 322
5.6.1 Welding 322
5.6.2 Corrosion-proofing piston rods 322
5.6.3 Cleaning the machine 323
5.6.4 Cleaning fan and radiator 325
Complete machine 326
5.8.1 Diesel engine: Bringing into maintenance position
5.8.2 Diesel engine: Checking oil level
5.8.3 Fuel pre-filter: Draining water
5.8.4 Fuel tank: Draining water and sediments
5.8.5 Air filter: Emptying dust collecting tank
5.8.6 Air filter: Replacing main filter cartridge
5.8.7 Air filter: Replacing safety filter cartridge
5.8.8 Pump distributor gear: Checking oil level
5.8.9 Diesel particulate filter: Activating and deactivating regeneration
5.9 Cooling system
5.9.1 Checking coolant level
5.9.2 Checking cooling system and heat exchanger for contamination
5.1 O Working hydraulics
5.10.1 Depressurising hydraulic system
5.10.2 Hydraulic tank: Checking oil level
5.10.3 Hydraulic tank: Draining water and sediments
5.10.4 Return filter: Checking and cleaning magnetic rod
5.10.5 Return leakage oil filter: Replacing filter cartridge
5.10.6 Bypass filter (option): Checking degree of contamination of filter
cartridge
5.11 Electrical system
5.11.1 General information
5.12 Axles
5.12.1 Screw plug tightening torques
5.12.2 Lubricating axles
5.12.3 Tyres: Checking tyre pressure
5.12.4 Tyres: checking foam-filled tyres
5.12.5 Wheels: Checking mounting of wheel nuts
5.13 Working attachment
5.13.1 Lubricating working tool
5.13.2 Checking pin bearings for wear
5.14 Operator’s cab, heating and air conditioning
5.14.1 Filling with windscreen washer fluid
5.14.2 Heating: Checking function
5.14.3 Auxiliary heater (option): Checking function
5.14.4 Switching on air conditioning unit
Operator’s manual
5.14.5 Checking and cleaning air conditioning condenser
5.15 Lubrication system
5.15.1 Lubrication system: Filling with grease
5.15.2 Checking lubrication of bearings (grease collar)
5.16 Slewing gearbox and slewing ring
5.16.1 Slewing gearbox: Checking oil level
Appendix
lndex

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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