Liebherr Material handling machine LH 50 M Litronic Operator’s Manual 82117 – PDF DOWNLOAD

Description

Liebherr Material handling machine LH 50 M Litronic Operator’s Manual 82117 – PDF DOWNLOAD

FILE DETAILS:

Liebherr Material handling machine LH 50 M Litronic Operator’s Manual 82117 – PDF DOWNLOAD

Language : English
Pages :372
Downloadable : Yes
File Type : PDF
Size: 75.6 MB

DESCRIPTION:

Liebherr Material handling machine LH 50 M Litronic Operator’s Manual 82117 – PDF DOWNLOAD

Product ID
Manufacturer:Liebherr-Hydraulikbagger GmbH
Type:LH 60 M Timber Litronic
Type no : 1475 (USA/ CAN)
From Serial NO:82117

Preface

• This operator’s manual is intended for you as the operator or maintenance staff. It contains warnings, important information, and tips for working with the machine. It simplifies the process of familiarization and getting to know the machine and helps to avoid malfunctions caused by incorrect operation. Compliance with the operator’s manual increases the reliability and service life of the machine.
• The operator’s manual must be kept with the machine. Make sure that a copy is always kept close at hand in the workplace. Read the operator’s manual before putting it into service for the first time and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operator’s manual.
• Examples of this work include:
• Operation, including setup and fitting attachments, elimination of malfunctions, care, disposal of lubricants and fuels.
• Service, including maintenance, inspection, and repair work.
• Transporting or loading the machine.
• The owner is responsible for supplementing the operator’s manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operator’s manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognized technical rules on safety and technically proficient working.
• Some sections of this operator’s manual do not apply to all machines. Some illustrations in this operator’s manual may show details and implements that are different from your machine. In some illustrations, protective devices and covers have been removed to provide a clearer representation.
• Liebherr machines are subject to continuous improvement, which may result in changes to your machine that are not referred to in this operator’s manual yet. If you require further explanations or information, please contact Liebherr customer service. All documentation purchased for this machine, including the operator’s manual, maintenance manual, spare parts catalog, etc., is available from MyLiebherr for the entire service life of the machine.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr Material handling machine LH 50 M Litronic Operator’s Manual 82117 – PDF DOWNLOAD

1 Product description 17
1.1 Technical description 18
1.1 General overview 18
1.1.1 Uppercarriage 19
1.1.2 Undercarriage 20
1.2 Technical data 21
1.2.1 Vibration emission 21
1.2.2 CO2 emissions of diesel engine 21
1.2.3 Sound level 23
1.2.4 Specifications 24
1.3 Warranty conditions 25
1.3.1 Additional information, USA 25
1.3.2 Warranty declaration, emission limits, warranty rights and obligations 25
1.3.3 Warranty coverage from manufacturer
1.3.4 Warranty obligations of the owner
1.3.5 Warranty
1.3.6 Warranty parts
1.3.7 Exclusions
2.1.1 Representation of warning messages
2.1.2 Graphic symbols in these instructions
lntended use
2.2.1 Laws, rules, guidelines and safety regulations
2.2.2 lntended use
2.2.3 Foreseeable misuse
2.2.4 Operating conditions
2.2.5 Disposal
2.3 Description of staff 33
2.3.1 Personal protective equipment 33
2.3.2 Requirements for staff 33
2.3.3 Operating company 34
2.3.4 Operator 34
2.3.5 Maintenance staff 35
2.3.6 Electrical engineer 36
2.3.7 Refrigeration technician 37
2.3.8 Slinger 37
2.3.9 Spotter 38
2.4 Signs on the machine 39
2.4.1 Safety signs (USA) 39
2.4.2 lnformation signs 42
2.4.3 ldentification tag (USA) 46
2.5 Protective devices on the machine 46
2.5.1 Safety lever or folding console 46
2.5.2 Operator’s cab 47
2.5.3 Height-adjustable operator’s cab 47
2.5.4 Tip over protective structure (TOPS) 48
2.5.5 Roll over protective structure (ROPS) 48
2.5.6 Falling object protective structures (FOPS and FGPS) 49
2.6 Emergency equipment on the machine 49
2.6.1 Emergency exit (standard) 49
2.6.2 Fire extinguisher (option) 49
2.6.3 Emergency command devices of machine 49
2.6.4 Emergency stop function of machine 50
2.7 Safe operation 50
2.7.1 lntoxicants 50
2.7.2 Dangerous fuels and operating fluids 51
2.7.3 Transporting machine 51
2.7.4 Access to machine 52
2.7.5 Machine danger zone 53
2.7.6 Visibility 53
2.7.7 Protection against vibration 54
2.7.8 Operation of machine 55
copyright© Liebherr-Hydraulikbagger GmbH 2020
LH 60 M Timber Litronic -1475
8 llEBHERR (USA/ CAN) / 82117
Operator’s manual
2.7.9 Load-lifting work
2.8 Safework
2.8.1 Machines with height adjustable cab
2.9 Safe maintenance
2.9.1 Spare parts
2.9.2 Heavy parts
2.9.3 Regular checks
2.10 Modifications to the machine
2.10.1 Modifications, add-ons and retrofittings
3.1.1 Overview of operator’s platform
3.1.2 Control unit A
3.1.3 Control unit B
3.1.4 Further control units
3.1.5 Symbols on control description sticker
Display
3.2.1 Display
3.2.2 Status symbols
3.2.3 Start page menu
3.2.4 Camera menu
3.2.5 Air conditioning
3.2.6 Operating status menu
3.2.7 Diesel particulate filter submenu (option)
3.2.8 Sensor-controlled low idle automatic and automatic engine stop
submenu (option)
3.2.9 System settings menu
3.2.10 Operating hour meter and odometer submenu
3.2.11 Windscreen wiper interval submenu
3.2.12 Radio remete control submenu
3.2.13 Display settings submenu
3.2.14 Display brightness and display volume submenu
3.2.15 Camera image contrast submenu
3.2.16 Camera return time submenu
3.2.17 Regional settings and system parameters submenu 99
3.2.18 Unit selection submenu 99
3.2.19 System diagnosis submenu 100
3.2.20 Time zone submenu 100
3.2.21 Time format and date format submenu 101
3.2.22 Language selection submenu 101
3.2.23 Electrical outputs submenu 102
3.2.24 Electrical inputs submenu 103
3.2.25 Function settings menu 103
3.2.26 Central lubrication system submenu (option) 105
3.2.27 Maintenance submenu 105
3.2.28 SF submenu 107
3.2.29 User profile submenu 109
3.2.30 Stick cylinder shut-off submenu (option) 110
3.2.31 Hoist cylinder shut-off submenu (option) 110
3.2.32 Stick cylinder shut-off and hoist cylinder shut-off submenu (option) 111
3.2.33 Stick cylinder speed and hoist cylinder speed submenu (option) 112
3.2.34 Workspace limitation submenu (option) 112
3.2.35 Automatic reversible fan drive submenu (option) 113
3.2.36 Comfort slewing brake submenu (option) 114
3.2.37 Bleeding hydraulic circuit submenu 114
3.2.38 lnformation menu 115
3.2.39 Operating time submenu 116
3.2.40 Fuel consumption submenu 116
3.2.41 Key assignment submenu 117
3.2.42 Tool Contrai menu 117
3.2.43 Service codes menu 118
3.3 Contrai 120
3.3.1 Battery main switch 120
3.3.2 Entering and exiting machine 121
3.3.3 Step lighting (option) 122
3.3.4 Emergency exit 123
3.3.5 Fire extinguisher (option) 123
3.3.6 Folding console 124
3.3.7 Operator’s seat 125
copyright© Liebherr-Hydraulikbagger GmbH 2020
LH 60 M Timber Litronic -1475 10 llEBHERR (USA/ CAN) / 82117
Operator’s manual Contents
3.3.8 Safety belt 133
3.3.9 Steering wheel 134
3.3.10 lgnition key 135
3.3.11 Confirmation button 135
3.3.12 Horn 136
3.3.13 Windscreen 137
3.3.14 Sun blind 139
3.3.15 Viewing devices 140
3.3.16 Lighting 142
3.3.17 Cab lighting system 143
3.3.18 Beacon (option) 144
3.3.19 Windscreen wipers 145
3.3.20 Windscreen washer system 145
3.3.21 Auxiliary heater (option) 146
3.3.22 LiDAT (option) 146
3.4 Operation 147
3.4.1 lnspection tour before putting into service 147
3.4.2 Refuelling 148
3.4.3 Refuelling with electric refuelling pump (option) 148
3.4.4 Filling with diesel exhaust fluid 150
3.4.5 Preheating system for fuels and operating fluids (option) 151
3.4.6 lmmobiliser (option) 153
3.4.7 Preparing machine for dust intensiva application 154
3.4.8 Preparing machine for use in biologically sensitive areas 155
3.4.9 Operator code (option) 155
3.4.10 Starting diesel engine 156
3.4.11 Bringing machine to operating temperature 157
3.4.12 Engine speed and operating mode 157
3.4.13 After starting 159
3.4.14 Sensor-controlled low idle automatic 160
3.4.15 Automatic engine stop after idling (option) 160
3.4.16 Shutting off diesel engine 161
3.4.17 Shutting off diesel engine in an emergency 161
3.4.18 Travelling and braking 162
3.4.19 Automatic service brake (option) 165
LH 60 M Timber Litronic – 1475
copyright© Liebherr-Hydraulikbagger GmbH 2020
(USA/ CAN) / 82117 llEBHERR 11
Contents Operator’s manual
3.4.20 Four wheel steering (option) 166
3.4.21 Steering reversai (option) 167
3.4.22 Travei alarm (option) 168
3.4.23 Trailer coupling (option) 169
3.4.24 Locking and unlocking oscillating axle 171
3.4.25 Supporting machine 173
3.4.26 Controlling working attachment 174
3.4.27 Turning and braking uppercarriage 175
3.4.28 Slewing brake 176
3.4.29 Positioning slewing brake 178
3.4.30 Lowering boom actively (option) 178
3.4.31 Selecting the working tool 178
3.4.32 Controlling special working attachment with mini-joystick 179
3.4.33 Changing over control of right mini-joystick (option) 180
3.4.34 Grapple priority (option) 181
3.4.35 AutoLift (Option) 182
3.4.36 Reversible fan drive for radiator cleaning (option) 182
3.5 Shut-off functions 185
3.5.1 Stick cylinder shut-off (option) 185
3.5.2 Hoist cylinder shut-off (option) 188
3.5.3 Height limitation 192
3.5.4 Depth limitation (option) 202
3.5.5 Overload warning system (option) 210
3.5.6 Load moment limitation (option) 212
3.6 General working methods 218
3.6.1 Working without damaging the machine 218
3.6.2 Putting machine in working position 219
3.6.3 Travelling at operating location 220
3.6.4 Travelling with load at operating location 221
3.6.5 Travelling under obstacles 222
3.6.6 Handling loads 223
3.6.7 Loading transport vehicle 223
3.6.8 Lifting loads 224
3.6.9 Use of banksmen 225
3.7 lnstalling and removing working attachment 232
copyright© Liebherr-Hydraulikbagger GmbH 2020
LH 60 M Timber Litronic -1475 12 llEBHERR (USA/ CAN) / 82117
Operator’s manual
3.7.1 Using quick coupler
3.7.2 lnstalling and removing grapple on industrial stick
3.7.3 lnstalling and removing boom
3.8 Parking machine
3.9 Transport
3.9.1 Preparatory work
3.9.2 Driving machine onto low-loader
3.9.3 Tying down machine
3.9.4 After transport
3.10 Emergency operation
3.10.1 Jump starting
3.10.2 Lowering working attachment when engine is shut off
3.10.3 Lowering operator’s cab in an emergency (option)
3.10.4 Towing the machine
4 Malfunctions
4.1 Service code tables
4.1.1 Warning symbols
4.2 Fault – Cause – Remedy
4.2.1 Diesel engine and fuel system
4.2.2 Hydraulic system
4.2.3 Electrical system
4.2.4 Heating, ventilation and air conditioning unit
4.2.5 Working attachment
4.3 Problem remedy
4.3.1 Fuses and relays in the uppercarriage
4.3.2 Operator’s platform fuses and relays
5 Maintenance
lnspection and maintenance schedule
Filling quantities and lubrication chart
5.2.1 Filling quantities
5.2.2 Lubrication chart
Fuels, lubricants and operating fluids
5.3.1 General information about lubricants and fuels
5.3.2 Diesel fuels 283
5.3.3 Diesel exhaust fluids 284
5.3.4 Engine oils 285
5.3.5 Refrigerant 286
5.3.6 Coolant 287
5.3.7 Hydraulic oils 288
5.3.8 Axle oils 290
5.3.9 Gearoils 291
5.3.10 Transmission oils 291
5.3.11 Pump distributor gear oils 292
5.3.12 Greases 293
5.3.13 Windscreen washer fluid 293
5.3.14 Lubricants and care products for electrical and mechanical systems 294
Access points for maintenance work 295
5.4.1 Access points on uppercarriage 295
5.4.2 Access points under the uppercarriage 297
Preparing for maintenance 298
5.5.1 Maintenance procedures 298
5.5.2 Preparing for maintenance 299
5.5.3 Putting machine in maintenance position 301
General maintenance 302
5.6.1 Welding 302
5.6.2 Corrosion-proofing piston rods 302
5.6.3 Cleaning the machine 303
5.6.4 Cleaning fan and radiator 305
Complete machine 306
5.7.1 Checking machine for proper condition and tightness 306
5.7.2 Lubricating bearings on machine and working attachment 310
5.7.3 Checking components for cracks 312
5.7.4 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows
Drive group
5.8.1 Diesel engine: Bringing into maintenance position
5.8.2 Diesel engine: Checking oil level
5.8.3 Fuel pre-filter: Draining water
5.8.4 Fuel tank: Draining water and sediments 316
5.8.5 Air filter: Emptying dust collecting tank 318
5.8.6 Air filter: Replacing main filter cartridge 319
5.8.7 Air filter: Replacing safety filter cartridge 321
5.8.8 Pump distributor gear: Checking oil level 322
5.8.9 Diesel particulate filter: Activating and deactivating regeneration 323
Cooling system 330
5.9.1 Checking coolant level 330
5.9.2 Checking cooling system and heat exchanger for contamination 331
Working hydraulics 333
5.10.1 Depressurising hydraulic system 333
5.10.2 Hydraulic tank: Checking oil level 333
5.10.3 Hydraulic tank: Draining water and sediments 336
5.10.4 Return filter: Checking and cleaning magnetic rod 338
5.10.5 Return leakage oil filter: Replacing filter cartridge 339
5.10.6 Bypass filter (option): Checking degree of contamination of filter
cartridge 340
Electrical system 341
5.11.1 General information 341
Axles 342
5.12.1 Lubricating axles 342
5.12.2 Tyres: checking foam-filled tyres 343
5.12.3 Wheels: Checking mounting of wheel nuts 343
Working attachment 345
5.13.1 Lubricating working tool 345
5.13.2 Checking pin bearings for wear 345
Operator’s cab, heating and air conditioning 346
5.14.1 Filling with windscreen washer fluid 346
5.14.2 Heating: Checking function 346
5.14.3 Auxiliary heater (option): Checking function 348
5.14.4 Switching on air conditioning unit 348
5.14.5 Checking and cleaning air conditioning condenser 349
Lubrication system 351
5.15.1 Lubrication system: Filling with grease 351
5.15.2 Checking lubrication of bearings (grease collar) 352
copyright© Liebherr-Hydraulikbagger GmbH 2020
llEBHERR 15
Contents
5.16 Slewing gearbox and slewing ring
5.16.1 Slewing gearbox: Checking oil level
6 Appendix
lndex

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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