Liebherr Material handling machine LH 80 C Litronic Gantry Operator’s Manual – PDF DOWNLOAD

Description

Liebherr Material handling machine LH 80 C Litronic Gantry Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Liebherr Material handling machine LH 80 C Litronic Gantry Operator’s Manual – PDF DOWNLOAD

Language : English
Pages :408
Downloadable : Yes
File Type : PDF
Size: 86.6 MB

DESCRIPTION:

Liebherr Material handling machine LH 80 C Litronic Gantry Operator’s Manual – PDF DOWNLOAD

Product ID
Manufacturer:Liebherr-Hydraulikbagger GmbH
Type:LH 80 C Litronic Gantry
Type no.:1529
From Serial NO:76315

Preface

• This operator’s manual is intended for you as the operator or maintenance staff. It contains warnings, important information, and tips for working with the machine. It simplifies the process of familiarization and getting to know the machine and helps to avoid malfunctions caused by incorrect operation. Compliance with the operator’s manual increases the reliability and service life of the machine.
• The operator’s manual must be kept with the machine. Make sure that a copy is always kept close at hand in the workplace. Read the operator’s manual before putting it into service for the first time and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operator’s manual.
• Examples of this work include:
• Operation, including setup and fitting attachments, elimination of malfunctions, care, disposal of lubricants and fuels.
• Service, including maintenance, inspection, and repair work.
• Transporting or loading the machine.
• The owner is responsible for supplementing the operator’s manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operator’s manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognized technical rules on safety and technically proficient working.
• Some sections of this operator’s manual do not apply to all machines. Some illustrations in this operator’s manual may show details and implements that are different from your machine. In some illustrations, protective devices and covers have been removed to provide a clearer representation.
• Liebherr machines are subject to continuous improvement, which may result in changes to your machine that are not referred to in this operator’s manual yet. If you require further explanations or information, please contact Liebherr customer service. All documentation purchased for this machine, including the operator’s manual, maintenance manual, spare parts catalog, etc., is available from MyLiebherr for the entire service life of the machine.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr Material handling machine LH 80 C Litronic Gantry Operator’s Manual – PDF DOWNLOAD

1 Product description 19
1.1 Technical description 19
1.1.1 General overview 19
1.1.2 Uppercarriage 20
1.1.3 Undercarriage 21
1.2 Technical data 22
1.2.1 Vibration emission 22
1.2.2 CO2 emissions of diesel engine 22
1.2.3 Sound level 24
1.2.4 Specifications 25
2 Safety warnings 27
2.1 lnformation on these instructions 27
2.1.1 Representation of warning messages 27
2.1.2 Graphic symbols in these instructions 27
2.2 lntended use 28
2.2.1 Laws, rules, guidelines and safety regulations 28
2.2.2 lntended use 28
2.2.3 Foreseeable misuse 29
2.2.4 Operating conditions 29
2.2.5 Disposal 30
2.3 Description of staff 31
2.3.1 Personal protective equipment 31
2.3.2 Requirements for staff 31
2.3.3 Operating company 32
2.3.4 Operator 32
2.3.5 Maintenance staff 33
2.3.6 Electrical engineer 34
2.3.7 Refrigeration technician 35
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Contents Operator’s manual
2.3.8 Slinger 35
2.3.9 Spotter 36
2.4 Signs on the machine 37
2.4.1 Warning signs 37
2.4.2 lnformation signs 41
2.4.3 ldentification plate 46
2.5 Protective devices on the machine 46
2.5.1 Safety lever or folding console 46
2.5.2 Operator’s cab 46
2.5.3 Height-adjustable operator’s cab 47
2.5.4 Roll over protective structure (ROPS) 47
2.5.5 Falling object protective structures (FOPS and FGPS) 48
2.6 Emergency equipment on the machine 48
2.6.1 Emergency exit (rescue system) 48
2.6.2 Fire extinguisher (option) 49
2.6.3 Emergency command devices of machine 49
2.6.4 Emergency stop function of machine 49
2.7 Safe operation 50
2.7.1 lntoxicants 50
2.7.2 Dangerous fuels and operating fluids 50
2.7.3 Transporting machine 50
2.7.4 Access to machine 51
2.7.5 Machine danger zone 52
2.7.6 Visibility 52
2.7.7 Protection against vibration 53
2.7.8 Operation of machine 54
2.7.9 Load-lifting work 56
2.8 Safework 57
2.8.1 Machine with turret 57
2.8.2 Machines with height adjustable cab 57
2.9 Safe maintenance 58
2.9.1 Spare parts 58
2.9.2 Heavy parts 58
2.9.3 Regular checks 59
2.10 Modifications to the machine 59
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Operator’s manual Contents
2.10.1 Modifications, add-ons and retrofittings 59
3 Control and operation 61
3.1 Contrai and operating elements 61
3.1.1 Overview of operator’s platform 61
3.1.2 Contrai unit A 63
3.1.3 Contrai unit B 64
3.1.4 Further contrai units 64
3.1.5 Symbols on contrai description sticker 65
3.2 Display 73
3.2.1 Display 73
3.2.2 Status symbols 74
3.2.3 Start page menu 87
3.2.4 Camera menu 88
3.2.5 Air conditioning 89
3.2.6 Operating status menu 91
3.2.7 Diesel particulate filter submenu (option) 92
3.2.8 Sensor-controlled low idle automatic and automatic engine stop
submenu (option) 93
3.2.9 System settings menu 94
3.2.10 Operating hour meter and odometer submenu 95
3.2.11 Windscreen wiper interval submenu 95
3.2.12 Radio remate contrai submenu 96
3.2.13 Display settings submenu 97
3.2.14 Display brightness and display volume submenu 97
3.2.15 Camera image contrast submenu 98
3.2.16 Camera return time submenu 98
3.2.17 Regional settings and system parameters submenu 99
3.2.18 Unit selection submenu 99
3.2.19 System diagnosis submenu 100
3.2.20 Time zone submenu 100
3.2.21 Time format and date format submenu 101
3.2.22 Language selection submenu 101
3.2.23 Electrical outputs submenu 102
3.2.24 Electrical inputs submenu 103
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Contents Operator’s manual
3.2.25 Function settings menu 103
3.2.26 Central lubrication system submenu (option) 105
3.2.27 Maintenance submenu 105
3.2.28 SF submenu 107
3.2.29 User profile submenu 109
3.2.30 Stick cylinder shut-off submenu (option) 110
3.2.31 Hoist cylinder shut-off submenu (option) 110
3.2.32 Stick cylinder shut-off and hoist cylinder shut-off submenu (option) 111
3.2.33 Stick cylinder speed and hoist cylinder speed submenu (option) 112
3.2.34 Workspace limitation submenu (option) 112
3.2.35 Automatic reversible fan drive submenu (option) 113
3.2.36 Comfort slewing brake submenu (option) 114
3.2.37 Bleeding hydraulic circuit submenu 114
3.2.38 lnformation menu 115
3.2.39 Operating time submenu 116
3.2.40 Fuel consumption submenu 116
3.2.41 Key assignment submenu 117
3.2.42 Tool Control menu 117
3.2.43 Service cedes menu 118
3.3 Control 120
3.3.1 Battery main switch 120
3.3.2 Entering and exiting machine 121
3.3.3 Step lighting 125
3.3.4 Emergency exit 125
3.3.5 Fire extinguisher (option) 128
3.3.6 Folding console 128
3.3.7 Operator’s seat 130
3.3.8 Safety belt 137
3.3.9 Exit protection (option) 139
3.3.10 lgnition key 140
3.3.11 Confirmation button 140
3.3.12 Horn 141
3.3.13 Raising and lowering operator’s cab (option) 142
3.3.14 Raising and lowering two-way adjustable cab (option) 144
3.3.15 Windscreen 147
copyright© Liebherr-Hydraulikbagger GmbH 2020
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Operator’s manual Contents
3.3.16 Sun blind 149
3.3.17 Viewing devices 150
3.3.18 Lighting 152
3.3.19 Cab lighting system 153
3.3.20 Beacon (option) 154
3.3.21 Windscreen wipers 155
3.3.22 Windscreen washer system 155
3.3.23 Auxiliary heater (option) 156
3.3.24 LiDAT (option) 156
3.4 Operation 157
3.4.1 lnspection tour before putting into service 157
3.4.2 Refuelling 158
3.4.3 Refuelling with electric refuelling pump (option) 159
3.4.4 Filling with diesel exhaust fluid 160
3.4.5 Preheating system for fuels and operating fluids (option) 162
3.4.6 lmmobiliser (option) 163
3.4.7 Preparing machine for dust intensive application 165
3.4.8 Preparing machine for use in biologically sensitive areas 165
3.4.9 Operator code (option) 165
3.4.10 Starting diesel engine 166
3.4.11 Bringing machine to operating temperature 167
3.4.12 Engine speed and operating mode 167
3.4.13 After starting 169
3.4.14 Sensor-controlled low idle automatic 170
3.4.15 Automatic engine stop after idling (option) 170
3.4.16 Shutting off diesel engine 171
3.4.17 Shutting off diesel engine in an emergency 172
3.4.18 Travelling and braking 172
3.4.19 Travei alarm (option) 175
3.4.20 Observing the inclination angle 176
3.4.21 Controlling working attachment 177
3.4.22 Turning and braking uppercarriage 178
3.4.23 Slewing brake 178
3.4.24 Positioning slewing brake 183
3.4.25 Hoist cylinder pressure warning device (option) 184
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Contents Operator’s manual
3.4.26 Lowering boom actively (option) 184
3.4.27 Selecting the working tool 184
3.4.28 Controlling special working attachment with mini-joystick 185
3.4.29 Changing over contrai of right mini-joystick (option) 186
3.4.30 Grapple priority (option) 187
3.4.31 AutoLift (Option) 188
3.4.32 Magnet system (option) 188
3.4.33 Reversible fan drive for radiator cleaning (option) 190
3.5 Shut-off functions 192
3.5.1 Stick cylinder shut-off (option) 192
3.5.2 Hoist cylinder shut-off (option) 195
3.5.3 Height limitation 199
3.5.4 Depth limitation (option) 209
3.5.5 Overload warning system (option) 217
3.5.6 Load moment limitation (option) 218
3.6 General working methods 224
3.6.1 Working without damaging the machine 224
3.6.2 Putting machine in working position 225
3.6.3 Travelling at operating location 226
3.6.4 Travelling under obstacles 227
3.6.5 Handling loads 227
3.6.6 Loading transport vehicle 228
3.6.7 Lifting loads 228
3.6.8 Use of banksmen 229
3.6.9 Working in windy conditions 229
3.7 lnstalling and removing working attachment 231
3.7.1 Using quick coupler 231
3.7.2 lnstalling and removing grapple on industrial stick 231
3.7.3 lnstalling and removing boom 234
3.8 Parking machine 235
3.9 Transport and assembly 236
3.10 Emergency operation 237
3.10.1 Lowering working attachment when engine is shut off 237
3.10.2 Towing the machine 237
4.1 Service code tables
4.1.1 Warning symbols
4.2 Fault – Cause – Remedy
4.2.1 Diesel engine and fuel system
4.2.2 Hydraulic system
4.2.3 Travei gear
4.2.4 Electrical system
4.2.5 Heating, ventilation and air conditioning unit
4.2.6 Working attachment
4.3 Problem remedy
4.3.1 Fuses and relays in the uppercarriage
4.3.2 Operator’s platform fuses and relays
Maintenance
5.1 lnspection and maintenance schedule
5.2 Filling quantities and lubrication chart
5.2.1 Filling quantities
5.2.2 Lubrication chart
5.3 Fuels, lubricants and operating fluids
5.3.1 General information about lubricants and fuels
5.3.2 Diesel fuels
5.3.3 Diesel exhaust fluids
5.3.4 Engine oils
5.3.5 Refrigerant
5.3.6 Coolant
5.3.7 Hydraulic oils
5.3.8 Gearoils
5.3.9 Pump distributor gear oils
5.3.10 Energy recuperation cylinder oils
5.3.11 Greases
5.3.12 Windscreen washer fluid
5.3.13 Lubricants and care products for electrical and mechanical systems 287
5.4 Access points for maintenance work 288
5.4.1 Access points on uppercarriage 288
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Contents Operator’s manual
5.4.2 Access points under the uppercarriage 290
5.4.3 Access points on undercarriage 291
5.5 Preparing for maintenance 292
5.5.1 Maintenance procedures 292
5.5.2 Preparing for maintenance 293
5.5.3 Putting machine in maintenance position 295
5.6 General maintenance 296
5.6.1 Welding 296
5.6.2 Corrosion-proofing piston rods 296
5.6.3 Cleaning the machine 297
5.6.4 Cleaning travei gear 298
5.6.5 Cleaning fan and radiator 299
5.7 Complete machine 300
5.7.1 Lubricating bearings on machine and working attachment 300
5.7.2 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 301
5.7.3 Checking rescue system (option) 302
5.8 Drive group 303
5.8.1 Diesel engine: Bringing into maintenance position 303
5.8.2 Diesel engine: Checking oil level 303
5.8.3 Fuel pre-filter: Draining water 304
5.8.4 Fuel tank: Draining water and sediments 305
5.8.5 Air filter: Emptying dust collecting tank 307
5.8.6 Air filter: Replacing main filter cartridge 308
5.8.7 Air filter: Replacing safety filter cartridge 310
5.8.8 Pump distributor gear: Checking oil level 311
5.8.9 Diesel particulate filter: Activating and deactivating regeneration 312
5.9 Cooling system 319
5.9.1 Checking coolant level 319
5.9.2 Checking cooling system and heat exchanger for contamination 320
5.10 Working hydraulics 323
5.10.1 Depressurising hydraulic system 323
5.10.2 Hydraulic tank: Checking oil level 323
5.10.3 Hydraulic tank: Draining water and sediments 326
5.10.4 Return filter: Checking and cleaning magnetic rod 328
5.10.5 Return leakage oil filter: Replacing filter cartridge 329
5.10.6 Bypass filter (option): Checking degree of contamination of filter
cartridge 330
5.11 Electrical system 331
5.11.1 General information 331
5.12 Travei gear 332
5.12.1 Checking track tension 332
5.12.2 Tightening track 333
5.12.3 Slackening track 334
5.12.4 Determining track type 335
5.13 Working attachment 336
5.13.1 Lubricating working tool 336
5.13.2 Checking pin bearings for wear 336
5.14 Operator’s cab, heating and air conditioning 337
5.14.1 Filling with windscreen washer fluid 337
5.14.2 Heating: Checking function 337
5.14.3 Auxiliary heater (option): Checking function 339
5.14.4 Switching on air conditioning unit 339
5.14.5 Checking and cleaning condenser 340
5.15 Lubrication system 342
5.15.1 Lubrication system: Filling with grease 342
5.15.2 Checking lubrication of bearings (grease collar) 343
5.16 Slewing gearbox and slewing ring 344
5.16.1 Slewing gearbox: Checking oil level 344
6 Appendix 347
lndex 349

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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