Liebherr Material handling machine LH 80 C Litronic Operator’s Manual – PDF DOWNLOAD

Description

Liebherr Material handling machine LH 80 C Litronic Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Liebherr Material handling machine LH 80 C Litronic Operator’s Manual – PDF DOWNLOAD

Language : English
Pages :442
Downloadable : Yes
File Type : PDF
Size: 87.5 MB

DESCRIPTION:

Liebherr Material handling machine LH 80 C Litronic Operator’s Manual – PDF DOWNLOAD

Preface

• This operator’s manual is intended for you as the operator or maintenance staff. It contains warnings, important information, and tips for working with the machine. It simplifies the process of familiarization and getting to know the machine and helps to avoid malfunctions caused by incorrect operation. Compliance with the operator’s manual increases the reliability and service life of the machine.
• The operator’s manual must be kept with the machine. Make sure that a copy is always kept close at hand in the workplace. Read the operator’s manual before putting it into service for the first time and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operator’s manual.
• Examples of this work include:
• Operation, including setup and fitting attachments, elimination of malfunctions, care, disposal of lubricants and fuels.
• Service, including maintenance, inspection, and repair work.
• Transporting or loading the machine.
• The owner is responsible for supplementing the operator’s manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operator’s manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognized technical rules on safety and technically proficient working.
• Some sections of this operator’s manual do not apply to all machines. Some illustrations in this operator’s manual may show details and implements that are different from your machine. In some illustrations, protective devices and covers have been removed to provide a clearer representation.
• Liebherr machines are subject to continuous improvement, which may result in changes to your machine that are not referred to in this operator’s manual yet. If you require further explanations or information, please contact Liebherr customer service. All documentation purchased for this machine, including the operator’s manual, maintenance manual, spare parts catalog, etc., is available from MyLiebherr for the entire service life of the machine.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr Material handling machine LH 80 C Litronic Operator’s Manual – PDF DOWNLOAD

1 Product description 19
1.1 Technical description 20
1.1.1 General overview 20
1.1.2 Uppercarriage 21
1.1.3 Undercarriage 22
1.2 Technical data 23
1.2.1 Vibration emission 23
1.2.2 CO2 emissions of diesel engine 23
1.2.3 Sound level 25
1.2.4 Specifications 26
2 Safety warnings 27
2.1 lnformation on these instructions 27
2.1.1 Representation of warning messages 27
2.1.2 Graphic symbols in these instructions 27
2.2 lntended use 28
2.2.1 Laws, rules, guidelines and safety regulations 28
2.2.2 lntended use 28
2.2.3 Foreseeable misuse 29
2.2.4 Operating conditions 29
2.2.5 Disposal 30
2.3 Description of staff 31
2.3.1 Personal protective equipment 31
2.3.2 Requirements for staff 31
2.3.3 Operating company 32
2.3.4 Operator 32
2.3.5 Maintenance staff 33
2.3.6 Electrical engineer 34
2.3.7 Refrigeration technician 35
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Contents Operator’s manual
2.3.8 Slinger 35
2.3.9 Spotter 36
2.4 Signs on the machine 37
2.4.1 Warning signs 37
2.4.2 lnformation signs 41
2.4.3 ldentification plate 46
2.5 Protective devices on the machine 46
2.5.1 Safety lever or folding console 46
2.5.2 Operator’s cab 46
2.5.3 Height-adjustable operator’s cab 47
2.5.4 Roll over protective structure (ROPS) 47
2.5.5 Falling object protective structures (FOPS and FGPS) 48
2.6 Emergency equipment on the machine 48
2.6.1 Emergency exit (standard) 48
2.6.2 Fire extinguisher (option) 48
2.6.3 Emergency command devices of machine 49
2.6.4 Emergency stop function of machine 49
2.7 Safe operation 49
2.7.1 lntoxicants 49
2.7.2 Dangerous fuels and operating fluids 50
2.7.3 Transporting machine 50
2.7.4 Access to machine 51
2.7.5 Machine danger zone 52
2.7.6 Visibility 52
2.7.7 Protection against vibration 53
2.7.8 Operation of machine 54
2.7.9 Load-lifting work 56
2.8 Safework 57
2.8.1 Machines with height adjustable cab 57
2.9 Safe maintenance 57
2.9.1 Spare parts 57
2.9.2 Heavy parts 58
2.9.3 Regular checks 58
2.10 Modifications to the machine 58
2.10.1 Modifications, add-ons and retrofittings 58
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Operator’s manual Contents
3 Control and operation 61
3.1 Control and operating elements 61
3.1.1 Overview of operator’s platform 61
3.1.2 Control unit A 63
3.1.3 Control unit B 64
3.1.4 Further control units 64
3.1.5 Symbols on control description sticker 65
3.2 Display 73
3.2.1 Display 73
3.2.2 Status symbols 74
3.2.3 Start page menu 87
3.2.4 Camera menu 88
3.2.5 Air conditioning 89
3.2.6 Operating status menu 91
3.2.7 Diesel particulate filter submenu (option) 92
3.2.8 Sensor-controlled low idle automatic and automatic engine stop
submenu (option) 93
3.2.9 System settings menu 94
3.2.10 Operating hour meter and odometer submenu 95
3.2.11 Windscreen wiper interval submenu 95
3.2.12 Radio remete control submenu 96
3.2.13 Display settings submenu 97
3.2.14 Display brightness and display volume submenu 97
3.2.15 Camera image contrast submenu 98
3.2.16 Camera return time submenu 98
3.2.17 Regional settings and system parameters submenu 99
3.2.18 Unit selection submenu 99
3.2.19 System diagnosis submenu 100
3.2.20 Time zone submenu 100
3.2.21 Time format and date format submenu 101
3.2.22 Language selection submenu 101
3.2.23 Electrical outputs submenu 102
3.2.24 Electrical inputs submenu 103
3.2.25 Function settings menu 103
3.2.26 Central lubrication system submenu (option) 105
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Contents Operator’s manual
3.2.27 Maintenance submenu 105
3.2.28 SF submenu 107
3.2.29 User profile submenu 109
3.2.30 Stick cylinder shut-off submenu (option) 110
3.2.31 Hoist cylinder shut-off submenu (option) 110
3.2.32 Stick cylinder shut-off and hoist cylinder shut-off submenu (option) 111
3.2.33 Stick cylinder speed and hoist cylinder speed submenu (option) 112
3.2.34 Workspace limitation submenu (option) 112
3.2.35 Automatic reversible fan drive submenu (option) 113
3.2.36 Comfort slewing brake submenu (option) 114
3.2.37 Bleeding hydraulic circuit submenu 114
3.2.38 lnformation menu 115
3.2.39 Operating time submenu 116
3.2.40 Fuel consumption submenu 116
3.2.41 Key assignment submenu 117
3.2.42 Tool Control menu 117
3.2.43 Service codes menu 118
3.3 Control 120
3.3.1 Battery main switch 120
3.3.2 Entering and exiting machine 121
3.3.3 Step lighting (option) 122
3.3.4 Emergency exit 123
3.3.5 Fire extinguisher (option) 123
3.3.6 Folding console 124
3.3.7 Operator’s seat 125
3.3.8 Safety belt 133
3.3.9 Exit protection (option) 134
3.3.10 lgnition key 135
3.3.11 Confirmation button 135
3.3.12 Horn 137
3.3.13 Raising and lowering operator’s cab (option) 137
3.3.14 Windscreen 139
3.3.15 Sun blind 142
3.3.16 Viewing devices 143
3.3.17 Lighting 145
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3.3.18 Cab lighting system 146
3.3.19 Beacon (option) 147
3.3.20 Windscreen wipers 148
3.3.21 Windscreen washer system 148
3.3.22 Auxiliary heater (option) 149
3.3.23 LiDAT (option) 149
3.4 Operation 150
3.4.1 lnspection tour before putting into service 150
3.4.2 Refuelling 151
3.4.3 Refuelling with electric refuelling pump (option) 151
3.4.4 Filling with diesel exhaust fluid 153
3.4.5 Preheating system for fuels and operating fluids (option) 154
3.4.6 lmmobiliser (option) 156
3.4.7 Preparing machine for dust intensive application 157
3.4.8 Preparing machine for use in biologically sensitive areas 158
3.4.9 Operator code (option) 158
3.4.10 Starting diesel engine 159
3.4.11 Bringing machine to operating temperature 160
3.4.12 Engine speed and operating mode 160
3.4.13 After starting 162
3.4.14 Sensor-controlled low idle automatic 163
3.4.15 Automatic engine stop after idling (option) 163
3.4.16 Shutting off diesel engine 164
3.4.17 Shutting off diesel engine in an emergency 164
3.4.18 Travelling and braking 165
3.4.19 Travei alarm (option) 168
3.4.20 Controlling working attachment 168
3.4.21 Turning and braking uppercarriage 169
3.4.22 Slewing brake 170
3.4.23 Positioning slewing brake 175
3.4.24 Hoist cylinder pressure warning device (option) 175
3.4.25 Lowering boom actively (option) 175
3.4.26 Selecting the working tool 176
3.4.27 Controlling special working attachment with mini-joystick 176
3.4.28 Changing over contrai of right mini-joystick (option) 177
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Contents Operator’s manual
3.4.29 Grapple priority (option) 178
3.4.30 Autolift (Option) 179
3.4.31 Magnet system (option) 180
3.4.32 Reversible fan drive for radiator cleaning (option) 181
3.5 Shut-off functions 183
3.5.1 Stick cylinder shut-off (option) 183
3.5.2 Hoist cylinder shut-off (option) 186
3.5.3 Height limitation 190
3.5.4 Depth limitation (option) 200
3.5.5 Overload warning system (option) 208
3.5.6 Load moment limitation (option) 209
3.6 General working methods 215
3.6.1 Working without damaging the machine 215
3.6.2 Putting machine in working position 216
3.6.3 Travelling at operating location 217
3.6.4 Travelling with load at operating location 218
3.6.5 Travelling under obstacles 219
3.6.6 Handling loads 219
3.6.7 Loading transport vehicle 220
3.6.8 Lifting loads 220
3.6.9 Use of banksmen 221
3.6.10 Working in windy conditions 221
3.7 lnstalling and removing working attachment 223
3.7.1 Using quick coupler 223
3.7.2 lnstalling and removing grapple on industrial stick 223
3.7.3 lnstalling and removing boom 226
3.8 Parking machine 227
3.9 Transport and assembly 228
3.10 Transport 229
3.10.1 Preparatory work 229
3.10.2 Driving machine onto low-loader 229
3.10.3 After transport 230
3.11 Emergency operation 232
3.11.1 Jump starting 232
3.11.2 Lowering working attachment when engine is shut off 233
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Operator’s manual Contents
3.11.3 Lowering operator’s cab in an emergency (option) 233
3.11.4 Towing the machine 234
4 Malfunctions 235
4.1 Service code tables 235
4.1.1 Warning symbols 235
4.2 Fault – Cause – Remedy 242
4.2.1 Diesel engine and fuel system 242
4.2.2 Hydraulic system 245
4.2.3 Travei gear 246
4.2.4 Electrical system 246
4.2.5 Heating, ventilation and air conditioning unit 246
4.2.6 Working attachment 247
4.3 Problem remedy 248
4.3.1 Fuses and relays in the uppercarriage 248
4.3.2 Operator’s platform fuses and relays 254
5 Maintenance 261
5.1 lnspection and maintenance schedule 261
5.2 Filling quantities and lubrication chart 267
5.2.1 Filling quantities 267
5.2.2 Lubrication chart 269
5.3 Fuels, lubricants and operating fluids 273
5.3.1 General information about lubricants and fuels 273
5.3.2 Diesel fuels 273
5.3.3 Diesel exhaust fluids 274
5.3.4 Engine oils 275
5.3.5 Refrigerant 276
5.3.6 Coolant 277
5.3.7 Hydraulic oils 278
5.3.8 Gearoils 280
5.3.9 Pump distributor gear oils 281
5.3.10 Energy recuperation cylinder oils 282
5.3.11 Greases 282
5.3.12 Windscreen washer fluid 283
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Contents Operator’s manual
5.3.13 Lubricants and care products for electrical and mechanical systems 283
5.4 Access points for maintenance work 284
5.4.1 Access points on uppercarriage 284
5.4.2 Access points under the uppercarriage 286
5.4.3 Access points on undercarriage 287
5.5 Preparing for maintenance 288
5.5.1 Maintenance procedures 288
5.5.2 Preparing for maintenance 289
5.5.3 Putting machine in maintenance position 291
5.6 General maintenance 292
5.6.1 Welding 292
5.6.2 Corrosion-proofing piston rods 292
5.6.3 Cleaning the machine 293
5.6.4 Cleaning travei gear 294
5.6.5 Cleaning fan and radiator 295
5.7 Complete machine 296
5.7.1 Checking machine for proper condition and tightness 296
5.7.2 Lubricating bearings on machine and working attachment 301
5.7.3 Checking components for cracks 303
5.7.4 Lubricating hinges, locks and gas pressure springs of doors, hoods and
windows 304
5.7.5 Checking rescue system (option) 304
5.8 Drive group 306
5.8.1 Diesel engine: Bringing into maintenance position 306
5.8.2 Diesel engine: Checking oil level 306
5.8.3 Fuel pre-filter: Draining water 307
5.8.4 Fuel tank: Draining water and sediments 308
5.8.5 Air filter: Emptying dust collecting tank 310
5.8.6 Air filter: Replacing main filter cartridge 311
5.8.7 Air filter: Replacing safety filter cartridge 313
5.8.8 Pump distributor gear: Checking oil level 314
5.8.9 Diesel particulate filter: Activating and deactivating regeneration 315
5.9 Cooling system 322
5.9.1 Checking coolant level 322
5.9.2 Checking cooling system and heat exchanger for contamination 323
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Operator’s manual Contents
5.10 Working hydraulics 326
5.10.1 Depressurising hydraulic system 326
5.10.2 Hydraulic tank: Checking oil level 326
5.10.3 Hydraulic tank: Draining water and sediments 329
5.10.4 Return filter: Checking and cleaning magnetic rod 331
5.10.5 Return leakage oil filter: Replacing filter cartridge 332
5.10.6 Bypass filter (option): Checking degree of contamination of filter
cartridge 333
5.11 Electrical system 334
5.11.1 General information 334
5.12 Travei gear 335
5.12.1 Checking track tension 335
5.12.2 Tightening track 336
5.12.3 Slackening track 337
5.12.4 Determining track type 338
5.13 Working attachment 339
5.13.1 Lubricating working tool 339
5.13.2 Checking pin bearings for wear 339
5.14 Operator’s cab, heating and air conditioning 340
5.14.1 Filling with windscreen washer fluid 340
5.14.2 Heating: Checking function 340
5.14.3 Auxiliary heater (option): Checking function 342
5.14.4 Switching on air conditioning unit 342
5.14.5 Checking and cleaning condensar 343
5.15 Lubrication system 345
5.15.1 Lubrication system: Filling with grease 345
5.15.2 Checking lubrication of bearings (grease collar) 346
5.16 Slewing gearbox and slewing ring 347
5.16.1 Slewing gearbox: Checking oil level 347
6 Appendix 349
lndex 351

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• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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