Liebherr Mobile Crane LTM 1400NX Telescopic Boom Operating Instructions Manual 18001-02-02 – PDF DOWNLOAD

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Liebherr Mobile Crane LTM 1400NX Telescopic Boom Operating Instructions Manual 18001-02-02 – PDF DOWNLOAD

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Liebherr Mobile Crane LTM 1400NX Telescopic Boom Operating Instructions Manual 18001-02-02 – PDF DOWNLOAD

Language : English
Pages : 1639
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

Liebherr Mobile Crane LTM 1400NX Telescopic Boom Operating Instructions Manual 18001-02-02 – PDF DOWNLOAD

Foreword:
General:

• This crane was built according to the state of technology and recognized safety technical regulations.
• Despite that, dangers to body and life for the user and / or third persons or damage to the crane and /
  or other material assets can occur.
• This crane may only be used in flawless technical condition and according to its mission as well as
  with constant awareness of safety and dangers. Any problems, which could affect safety must be
  fixed immediately.

Modifications on the crane may only be made with written approval by Liebherr-Werk Ehingen GmbH.
This crane is equipped with a data recording device. The following data is recorded:
– Date, time
– Selected configuration (boom configuration, ballast, outrigger extension, reeving, hook block)
– Actual load
– Percentage of loading the crane
– Working radius
– Main boom angle, luffing jib angle
– Total length of tele boom, length of each tele section
– All bridging devices
The recorded data can be real with the respective software.

Operating instructions:

• These operating instructions are intended to put you in a position to operate the crane safely and
  utilize the reliable usage options that it provides. The instructions also provide information about the
  function of important components and systems.
• Certain expressions are used in these operating instructions. In order to avoid misunderstandings, the
  same expressions should always be used.
• These operating instructions have been translated to be best of one’s knowledge. Liebherr-Werk
  Ehingen GmbH assumes no liability for translation errors. The German version of these operating
  instructions is solely applicable for factual accuracy. If you find any errors or if any misunderstandings
  arise when reading these operating instructions, please contact Liebherr-Werk Ehingen GmbH
  immediately.

TABLE OF CONTENTS:

Liebherr Mobile Crane LTM 1400NX Telescopic Boom Operating Instructions Manual 18001-02-02 – PDF DOWNLOAD

Operating instructions..........................................................   1
	1.00 Description of crane...................................................  21
		1.01 Terminology........................................................  22
			1 Crane components..................................................  23
		1.02 Product description................................................  30
			1 Crane chassis.....................................................  31
			2 Crane superstructure..............................................  32
			3 Additional equipment..............................................  33
		1.03 Technical data.....................................................  34
			1 Dimensions........................................................  35
			2 Suspension path and incline.......................................  35
			3 Stabilizers.......................................................  35
			4 Tires.............................................................  36
			5 Workplace-related emission value..................................  36
			6 Vibrations........................................................  36
			7 Rope diameter.....................................................  37
			8 Weights...........................................................  37
			9 Speeds............................................................  46
			10 Hoisting heights.................................................  47
	2.00 Safety.................................................................  55
		2.01 Traffic regulations................................................  56
			1 Traffic regulations...............................................  57
		2.02 Break-in instructions..............................................  58
			1 Break-in instructions.............................................  59
		2.03 Job planning.......................................................  60
			1 Planning crane operation..........................................  61
		2.04 General safety technical guidelines................................  62
			1 General...........................................................  63
			2 Emergency exit....................................................  67
			3 Safety guidelines for ladders.....................................  69
			4 Requirements of the crane operator................................  74
			5 Selecting the location, illustrations 1 to 3......................  85
			6 Slopes and excavations, illustrations 4 and 5.....................  88
			7 Permissible ground pressures......................................  88
			8 Supporting........................................................  93
			9 Checking the safety measures......................................  94
			10 Crane operation with a load......................................  95
			11 Lifting of personnel.............................................  98
			12 Grounding........................................................  99
			13 Crane operation in case of thunderstorms......................... 100
			14 Welding work on the load......................................... 100
			15 Safety instructions for external power supply (230 V AC)......... 100
			16 Endangering air traffic.......................................... 101
			17 Joint lifting of a load by numerous cranes....................... 102
			18 Working in the vicinity of transmitters.......................... 105
			19 Hand signals for guidance........................................ 107
			20 Consideration of wind conditions................................. 108
			21 Interruption of crane operation.................................. 109
			22 Taking up crane operation again.................................. 110
			23 Ending crane operation........................................... 110
			24 Turning / driving in reverse..................................... 110
			25 Parking the vehicle.............................................. 111
		2.05 Signs on the crane................................................. 112
			1 Warning signs..................................................... 113
			2 Command and prohibition signs..................................... 117
			3 Notice signs...................................................... 121
		2.06 Antifall guards on the crane....................................... 127
			1 Personal protective equipment..................................... 129
			2 Fall arrest equipment and ladder on the boom...................... 131
			3 Fall arresters on the crane superstructure........................ 137
			4 Fall arrest equipment and ladder on the counterweight frame....... 141
			5 Fall arrest equipment on counterweights........................... 143
			6 Fall arrest equipment on the TY-guying............................ 145
			7 Fall arrest equipment and ladder on the TN/TF-adapter............. 147
			8 Fall arrest equipment on the TF-adapter........................... 149
			9 Fall arrest equipment and ladder on the N-assembly unit........... 153
			10 Retaining ropes as fall arrest equipment......................... 157
		2.10 General safety technical notes for driving with dolly.............. 164
			1 Travel operation with dolly....................................... 165
	3.00 Crane chassis operation................................................ 175
		3.01 Operating and monitoring instruments on the crane chassis.......... 176
			1 General operating elements........................................ 177
			2 Control elements DTCO trip recorder*.............................. 181
			3 Operating elements camera monitoring*............................. 183
			4 Keyboard.......................................................... 185
			5 Display unit...................................................... 189
			6 Grounding the mobile crane........................................ 195
		3.02 Before starting to travel.......................................... 196
			1 General checks before starting to travel.......................... 197
			2 Work station - Driver's cab....................................... 203
		3.03 Axle suspension system............................................. 212
			1 Crane vehicle axles suspended..................................... 213
			2 Crane vehicle axles blocked....................................... 213
			3 Level regulation.................................................. 215
		3.04 Travel operation................................................... 220
			1 Travel conditions of the crane.................................... 221
			2 Starting and stopping the engine.................................. 223
			3 Travel............................................................ 231
			4 Differential locks................................................ 269
			5 Steering.......................................................... 275
		3.05 Crane at the job site.............................................. 281
			1 General........................................................... 283
			2 The Bluetooth™ Terminal (BTT)..................................... 291
			3 Supporting from the crane operator's cab.......................... 327
			4 Before leaving the jobsite........................................ 347
		3.07 Towing the crane................................................... 348
			1 Towing............................................................ 349
		3.80 Transport of crane and crane components............................ 350
			1 Transporting the crane............................................ 351
			2 Transporting the TY-guying........................................ 357
	4.00 Operation of crane superstructure...................................... 361
		4.01 Operating and monitoring instruments on the crane superstru........ 362
			1 Operating and control instruments................................. 363
			2 Operating elements on camera-monitor*............................. 367
			3 Operating elements on control consoles............................ 369
			4 Operating elements in the side console............................ 397
			5 Operating elements on the operating and control unit (BKE)........ 399
			6 Operating elements on the control panel........................... 407
		4.02 LICCON computer system............................................. 408
			1 General........................................................... 409
			2 LICCON computer system boot up.................................... 411
			3 Operating elements of the LICCON computer system.................. 413
			4 “Configuration” program........................................... 415
			5 “Crane operation” program......................................... 433
			6 “Telescoping” program............................................. 495
			7 The “Working range limitation” program*........................... 499
			8 The “Support force monitoring” program*........................... 501
			9 Settings window “Speed reduction master switch”................... 509
			10 “Tele guying* ” program.......................................... 517
			11 Power-Save and Stand-by mode in the LICCON computer system....... 525
		4.03 Crane start up and taking the crane out of service................. 532
			1 Checks before start up............................................ 533
			2 Work station - Crane operator's cab............................... 537
			3 Preheating the hydraulic oil*..................................... 551
			4 Starting and stopping the superstructure engine................... 553
			5 LICCON computer system after engine start......................... 561
		4.04 Safety equipment................................................... 564
			1 General........................................................... 565
			2 LICCON computer system............................................ 565
			3 Safety devices on the crane....................................... 569
			4 Safety systems.................................................... 571
		4.05 Crane operation.................................................... 572
			1 General........................................................... 573
			2 LICCON computer system............................................ 581
			3 Luffing........................................................... 583
			4 Lifting / lowering................................................ 591
			5 Turning........................................................... 605
			6 Telescoping....................................................... 613
		4.06 Rope reeving....................................................... 630
			1 Wire ropes and rope end connections............................... 631
			2 Reeving in the hoist rope with the assembly winch*................ 633
			3 Reeving the hook block in and out................................. 637
			4 Securing and removing the load hook*.............................. 643
			5 Attaching / removing the hoist limit switch weight................ 647
			6 Assembling / disassembling the wedge lock......................... 651
			7 Crane operation with auxiliary block* on the telescopic boom...... 653
			8 Rope reeving...................................................... 653
		4.07 Counterweight...................................................... 654
			1 General........................................................... 655
			2 Assembly of counterweight......................................... 673
			3 Disassembly of counterweight...................................... 687
		4.08 Working with a load................................................ 698
			1 Technical safety instructions for working with a load............. 699
			2 Checks before starting to work with the crane..................... 700
			3 Crane movement - Telescoping...................................... 701
			4 Taking on a load.................................................. 703
			5 Crane operation................................................... 707
		4.12 Two hook operation................................................. 709
			1 General........................................................... 711
		4.15 Reeving plans...................................................... 716
			1 General........................................................... 717
			2 Reeving the auxiliary rope........................................ 719
			3 Reeving plans..................................................... 723
	5.00 Equipment.............................................................. 741
		5.01 Safety technical guidelines for assembly and disassembly........... 742
			1 Checking the retaining elements................................... 743
			2 Rope pulleys...................................................... 743
			3 Checking the ropes................................................ 743
			4 Inspection procedures............................................. 744
			5 Dangerous conditions without shut off............................. 746
			6 Transporting components........................................... 746
			7 Pneumatic springs for assembly support of components.............. 747
			8 Auxiliary rope winches for assembly support of components......... 747
			9 Weights........................................................... 748
			10 Guy rods......................................................... 748
			11 Bypassing the overload protection................................ 751
			12 Assembly / disassembly........................................... 753
			13 Erection / take down............................................. 775
		5.03 Fixed lattice jib - TF............................................. 777
			1 General........................................................... 779
			2 Assembly of the fixed lattice jib................................. 787
			3 Electrical connections............................................ 797
			4 Mechanically adjust the angle of the lattice jib.................. 801
			5 Erecting the boom................................................. 805
			6 Taking the boom down.............................................. 807
			7 Changing the mechanical lattice jib to 0°......................... 809
			8 Disassembly of the fixed lattice jib.............................. 811
		5.04 Luffing lattice jib -TN............................................ 818
			1 General........................................................... 819
			2 Assembly of luffing lattice jib................................... 827
			3 Erection.......................................................... 863
			4 Crane operation................................................... 875
			5 Take down......................................................... 877
			6 Disassembly of the luffing lattice jib............................ 885
		5.05 Telescopic boom, guyed - TY........................................ 902
			1 General........................................................... 903
			2 Procedure with installed TY-guying................................ 907
			3 Assembly of TY-guying............................................. 909
			4 Crane operation in operating mode TY.............................. 935
			5 Disassembly of TY-guying.......................................... 937
		5.06 Luffing lattice jib, guyed......................................... 950
			1 General........................................................... 951
			2 Assembly of guyed luffing lattice jib............................. 955
			3 Erection.......................................................... 961
			4 Crane operation................................................... 981
			5 Take down......................................................... 985
			6 Disassembly of the guyed luffing lattice jib...................... 999
		5.07 Fixed lattice jib, guyed...........................................1002
			1 General...........................................................1003
			2 Assembly of guyed fixed lattice jib...............................1005
			3 Crane operation...................................................1009
			4 Taking the boom down..............................................1011
			5 Disassembly of guyed fixed lattice jib............................1013
		5.09 Winch 2............................................................1016
			1 General...........................................................1017
			2 Assembly winch 2..................................................1019
			3 Pinning the TN-control winch......................................1023
			4 Disassembly winch 2...............................................1027
		5.10 Boom nose..........................................................1032
			1 General...........................................................1033
			2 Assembly of boom nose.............................................1033
			3 Removal of the boom nose..........................................1039
		5.14 Telescopic boom disassembly/assembly, luffing cylinder on t........1042
			1 General...........................................................1043
			2 Disassembly of telescopic boom....................................1045
			3 Assembling the telescopic boom....................................1051
		5.15 Telescopic boom disassembly/assembly, luffing cylinder on t........1056
			1 General...........................................................1057
			2 Disassembly of telescopic boom....................................1059
			3 Assembling the telescopic boom....................................1065
		5.17 Sliding beam disassembly/assembly..................................1072
			1 General...........................................................1073
			2 Disassembly of the sliding beams..................................1075
			3 Installation of the sliding beams.................................1077
		5.19 Hook blocks........................................................1078
			1 Hook block overview...............................................1079
			2 Assembling a double hook block for individual operation...........1081
			3 Assembling a double hook block for parallel operation.............1091
			4 Single hook block.................................................1103
		5.24 Luffing cylinder removal / installation with auxiliary cran........1110
			1 General...........................................................1111
			2 Removal of luffing cylinder.......................................1113
			3 Installation of luffing cylinder..................................1119
		5.27 Erection and take-down charts......................................1124
			1 Minimum rope reeving and minimum hook block weight................1125
			2 Erection and take-down charts for TN operation....................1125
			3 Erection and take-down charts for TN operation....................1128
			4 Erection and take-down charts for TYVEN operation.................1131
			5 Erection and take-down charts for TYVEN operation.................1133
			6 Erection and take-down charts for TYVEN operation.................1135
		5.31 Bluetooth™ Terminal (BTT...........................................1138
			1 Operating and control instruments Bluetooth™ Terminal (BTT).......1139
			2 The Bluetooth™ Terminal (BTT) is plugged into the instrument c....1153
			3 The Bluetooth™ Terminal (BTT) removed from its charging cradle....1159
			4 Operation Bluetooth™ Terminal (BTT)...............................1181
		5.51 TN/TF adapter......................................................1186
			1 General...........................................................1187
			2 Assembly of TN/TF-adapter.........................................1187
			3 Disassembly of the TN/TF-adapter..................................1191
		5.53 Telescopic boom extension with eccentric...........................1192
			1 General...........................................................1193
			2 Assembly of eccentric.............................................1193
			3 Removal of the eccentric..........................................1203
		5.61 Pulley cart........................................................1210
			1 General...........................................................1211
	6.00 Additional equipment...................................................1215
		6.01 Heater / engine pre-heating........................................1216
			1 Heating the driver's cab..........................................1217
			2 Heating the crane cab.............................................1237
			3 Menu “Air conditioning settings”..................................1237
		6.04 Sliding beam monitoring............................................1276
			1 General...........................................................1277
			2 Support bases.....................................................1277
			3 Working with sliding beam monitoring..............................1279
		6.05 Emergency take-down................................................1280
			1 Emergency control.................................................1281
	7.00 Service and maintenance................................................1287
		7.01 Maintenance and service - General..................................1288
			1 General...........................................................1289
			2 Cleaning and care of the crane....................................1290
			3 Measures to take during work stoppage or transport................1291
			4 Maintenance work on the crane superstructure or boom..............1291
			5 Maintenance and inspection guidelines.............................1292
		7.02 Maintenance intervals - Crane chassis .............................1294
			1 Crane chassis maintenance and inspection plan.....................1295
		7.03 Maintanance intervals - Crane superstructure ......................1303
			1 Crane superstructure maintenance and inspection schedule..........1305
		7.04 Maintenance guidelines - Crane chassis.............................1314
			1 Diesel engine.....................................................1315
			2 Automatic transmission with torque converter coupling.............1321
			3 Transfer gearbox..................................................1329
			4 Hydraulic system..................................................1333
			5 Compressed air and brake system air dryer.........................1343
			6 Tires / wheels....................................................1343
			7 Axles.............................................................1345
			8 Wheel alignment...................................................1347
			9 Tilting the driver's cab..........................................1349
			10 Electrical system - Lighting.....................................1349
		7.05 Maintenance guidelines - Crane superstructure .....................1352
			1 Diesel engine.....................................................1353
			2 Pump distributor gear.............................................1361
			3 Hydraulic system..................................................1363
			4 Rotary connection.................................................1371
			5 Central lubrication system........................................1373
			6 Hoist gear 1 and 2, illustration 1................................1381
			7 Assembly winch, illustration 2....................................1383
			8 Guy winches.......................................................1385
			9 Slewing gear......................................................1387
			10 Air dryer of the compressed air system of the crane superstru....1389
			11 Electrical system - Lighting.....................................1389
			12 Telescopic boom..................................................1391
		7.06 Fill quantities, lubrication chart.................................1392
			1 Fill quantities...................................................1393
			2 Lubrication schedule..............................................1399
		7.07 Service fluids and lubricants......................................1406
			1 Service items and lubricants required for LIEBHERR cranes.........1407
		7.15 Procedure in case of problems......................................1416
			1 Procedure to follow in case of a problem..........................1417
			2 Measures in clear problem cases...................................1421
			3 Carry out error diagnostics.......................................1433
			4 Measures for defective components.................................1435
			5 Measures for shut off of crane movement (Crane with CE mark)......1440
			6 Measures for shut off of crane movement (Crane without CE mark....1458
	8.00 Inspections of cranes..................................................1477
		8.01 Periodic crane inspections.........................................1478
			1 General...........................................................1479
			2 Inspection of carrying crane structures, especially steel stru....1480
			3 Inspection of tires and disk wheels...............................1545
			4 Inspecting the hoist and luffing winches..........................1547
			5 Inspecting load hooks.............................................1559
			6 Inspecting the rope feed mechanics in the telescopic boom.........1559
			7 Inspection of locking system of telescopic boom...................1561
			8 Inspection of membrane accumulator................................1561
			9 Inspection of relapse cylinders...................................1561
			10 Inspection of the safety controls on the relapse cylinders.......1562
			11 Inspecting the cable pulleys.....................................1562
			12 Inspecting the overload protection operation.....................1562
			13 Inspecting the roller slewing ring...............................1562
			14 Inspecting the mounting of the load bearing equipment............1562
			15 Inspection of the tele extension with eccentric, illustration....1565
			16 Inspection of change over pulleys, illustration 2................1565
			17 Inspecting the oil and fuel reservoirs...........................1565
			18 Inspection of the auxiliary reeving winch, towing winch and s....1565
			19 Appendix.........................................................1566
		8.04 Inspection of crane wire ropes.....................................1576
			1 Introduction......................................................1577
			2 Wire rope.........................................................1577
			3 Operating behavior of steel ropes.................................1583
			4 Condition of equipment that is functionally associated with th....1583
			5 Rope inspection log...............................................1583
			6 Rope storage and marking..........................................1583
			7 Wire ropes and rope end connections...............................1583
			8 Twisting caused by stretching in rotation-resistant ropes and ....1587
			9 Appendix 1........................................................1591
			10 Appendix 2.......................................................1593
			11 Appendix 3.......................................................1595
			12 Appendix 4.......................................................1595
		8.07 Inspection of pneumatic brake system for disk brakes ..............1597
			1 General...........................................................1599
			2 Visual inspection.................................................1599
			3 Function and performance test.....................................1599
			4 Internal inspection of the wheel brake............................1601
		8.12 Inspection of safety switching on the relapse supports.............1605
			1 Luffing lattice jib...............................................1607
		8.14 Inspection of accumulator pressure in relapse cylinder ............1612
			1 Checking the accumulator pressure in relapse cylinder.............1613
		8.15 Inspection and maintenance of guy rods.............................1614
			1 General...........................................................1615
			2 Repeat inspection of guy rods.....................................1615
	9.00 General notes..........................................................1617
		9.02 Supplementary service work.........................................1618
			1 Checks before start up............................................1619
			2 Repair and maintenance tasks......................................1619
			3 Important service tasks...........................................1619
			4 Maintenance notes for replacement parts...........................1620
			5 Recommendations for travel operation..............................1620
			6 Disposal of fuels and lubricants..................................1620
			7 Tires.............................................................1620
	Index.......................................................................1629

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V