Liebherr Mobile Crane LTM1130-5.1 Operations Manual Sn 045315 – PDF DOWNLOAD

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Liebherr Mobile Crane LTM1130-5.1 Operations Manual

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Liebherr Mobile Crane LTM1130-5.1 Operations Manual

Language: English
Size: 18.4 MB
Pages: 1470
Format: PDF
Downloadable: YES
Serial No : 045315

DESCRIPTION:

Liebherr Mobile Crane LTM1130-5.1 Operations Manual 

FOREWORD:

General:

This crane was built according to the state of technology and recognized safety technical regulations. Despite that, dangers to body and life for the user and / or third persons or damage to the crane and / or other material assets can occur. This crane may only be used:

•  in impeccable technical condition.
•  for destined use.
•  by trained personnel, which acts in a safety and danger conscious way.
•  when no safety relevant problems are present.
•  when no modifications were made on the crane.
• Any problems, which could affect safety must be fixed immediately.

Modifications on the crane may only be made with written approval by Liebherr—Werk Ehingen GmbH.

Data recording device:

This crane is equipped with a data recording device. Among others, the following data is recorded:

•  Date and time of day
•  Entered configuration of the crane
•  Actual load
•  Percentage of utilization of the crane
•  Working radius
•  Main boom angle, luffing jib angle
•  Total telescopic boom length, length of each telescopic section
•  Every actuation of bypass devices
• The recorded data can be read with a respective software.

TABLE OF CONTENTS:

Liebherr Mobile Crane LTM1130-5.1 Operations Manual 

Operating instructions..........................................................................   1
	1.00 Description of crane...................................................................  23
		1.01 Terminology........................................................................  24
			1 Crane components..................................................................  25
			2 Auxiliary boom....................................................................  27
		1.02 Product description................................................................  28
			1 Crane chassis.....................................................................  29
			2 Crane superstructure..............................................................  30
			3 Auxiliary equipment...............................................................  31
		1.03 Technical data.....................................................................  32
			1 Dimensions........................................................................  33
			2 Suspension path and incline.......................................................  33
			3 Support...........................................................................  33
			4 Tires.............................................................................  34
			5 Weights...........................................................................  34
			6 Workplace-related emission value..................................................  35
			7 Vibrations........................................................................  35
			8 Speeds............................................................................  35
			9 Rope diameter.....................................................................  37
			10 Hoisting heights.................................................................  37
	2.00 Safety.................................................................................  43
		2.01 Traffic regulations................................................................  44
			1 Traffic regulations...............................................................  45
		2.02 Break-in instructions..............................................................  46
			1 Break-in instructions.............................................................  47
		2.03 Job planning.......................................................................  48
			1 Planning crane operation..........................................................  49
		2.04 General safety technical guidelines................................................  50
			1 General...........................................................................  51
			2 Emergency exit....................................................................  57
			3 Checking the rigging and fastening points.........................................  61
			4 Personal protective equipment.....................................................  63
			5 Use of single-stranded height safety equipment, illustration 1....................  69
			6 Use of double-stranded height safety equipment, illustration 2....................  69
			7 Securing the assembly personnel against falling...................................  69
			8 Rescuing the assembly personnel...................................................  71
			9 Documentation.....................................................................  71
			10 Identification...................................................................  71
			11 Requirements for the crane operator..............................................  71
			12 Selecting the location, illustrations 1 to 3.....................................  77
			13 Slopes and excavations, illustrations 4 and 5....................................  80
			14 Permissible ground pressures.....................................................  80
			15 Supporting.......................................................................  85
			16 Checking the safety measures.....................................................  86
			17 Endangering air traffic..........................................................  86
			18 Grounding........................................................................  87
			19 Consideration of wind conditions.................................................  87
			20 Working in the vicinity of transmitters..........................................  95
			21 Dangers when working together with several cranes................................  97
			22 Hand signals for guidance........................................................  98
			23 Crane operation with a load...................................................... 105
			24 Lifting of personnel............................................................. 108
			25 Crane operation in case of thunderstorms......................................... 109
			26 Safety instructions for external power supply (230 V AC)......................... 110
			27 Welding work on the load......................................................... 110
			28 Interruption of crane operation.................................................. 111
			29 Resumption of crane operation.................................................... 112
			30 Ending crane operation........................................................... 112
			31 Turning / driving in reverse..................................................... 113
			32 Parking the vehicle.............................................................. 113
			33 Safety guidelines for ladders.................................................... 117
		2.05 Signs on the crane................................................................. 123
			1 Warning signs..................................................................... 125
			2 Command and prohibition signs..................................................... 131
			3 Notice signs...................................................................... 135
		2.06 Antifall guards on the crane....................................................... 141
			1 Personal protective equipment..................................................... 143
			2 Preparing the ladder.............................................................. 145
			3 Attachment and fastening points................................................... 147
			4 Railings on the crane superstructure.............................................. 153
		2.10 General safety technical notes for driving with dolly.............................. 154
			1 Travel operation with dolly....................................................... 155
	3.00 Crane chassis operation................................................................ 165
		3.01 Operating and monitoring instruments on the crane chassis.......................... 166
			1 General operating elements........................................................ 167
			2 Control elements DTCO trip recorder*.............................................. 171
			3 Operating elements on camera-monitor*............................................. 173
			4 Keyboard.......................................................................... 175
			5 Display unit...................................................................... 179
			6 Grounding the mobile crane........................................................ 185
		3.02 Before starting to travel.......................................................... 186
			1 General checks before starting to drive........................................... 187
			2 Work station - Driver's cab....................................................... 193
		3.03 Axle suspension system............................................................. 202
			1 Crane vehicle axles suspended..................................................... 203
			2 Crane vehicle axles blocked....................................................... 205
			3 Level regulation.................................................................. 207
		3.04 Travel operation................................................................... 214
			1 Driving conditions of the crane................................................... 215
			2 Starting and stopping the engine.................................................. 223
			3 Driving........................................................................... 231
			4 Differential locks................................................................ 273
			5 Steering.......................................................................... 279
		3.05 Crane at the job site.............................................................. 285
			1 General........................................................................... 287
			2 The Bluetooth™ Terminal (BTT)..................................................... 295
			3 Supporting from the crane operator's cab.......................................... 331
			4 Before leaving the jobsite........................................................ 351
		3.07 Towing the crane................................................................... 352
			1 Towing............................................................................ 353
		3.80 Transport of crane and crane components............................................ 354
			1 Transporting the crane............................................................ 355
	4.00 Operation of crane superstructure...................................................... 363
		4.01 Operating and monitoring instruments on the crane superstructure................... 364
			1 Operating and control instruments................................................. 365
			2 Operating elements on camera - monitor*........................................... 371
			3 Operating elements on control consoles............................................ 373
			4 Operating elements on the operating and control unit (BKE)........................ 401
		4.02 LICCON computer system............................................................. 408
			1 General........................................................................... 409
			2 LICCON computer system boot up.................................................... 411
			3 Operating elements of the LICCON computer system.................................. 413
			4 “Set up” program.................................................................. 417
			5 “Crane operation” program......................................................... 435
			6 “Telescoping” program............................................................. 495
			7 The “Working range limitation” program*........................................... 499
			8 The “Support force monitoring” program*........................................... 501
			9 The settings window “Speed reduction master switch”............................... 509
			10 Power-Save and Stand-by mode in the LICCON computer system....................... 517
		4.03 Crane start up and taking the crane out of service................................. 522
			1 Checks before start up............................................................ 523
			2 Work station - Crane operator's cab............................................... 529
			3 Preheating the hydraulic oil with the Hydraulic oil preheating*................... 545
			4 Starting the engines from the crane operator's cab................................ 549
			5 Engine regulation from the crane driver's cab..................................... 561
			6 Detaching / attaching the hook block on the fastening point....................... 565
			7 LICCON computer system after engine start......................................... 577
		4.04 Safety equipment................................................................... 580
			1 General........................................................................... 581
			2 Quick test Crane geometry......................................................... 581
			3 Quick test Overload protection.................................................... 581
			4 LICCON computer system............................................................ 582
			5 Safety devices on the crane....................................................... 587
		4.05 Crane operation.................................................................... 598
			1 General........................................................................... 599
			2 LICCON computer system............................................................ 605
			3 Luffing........................................................................... 607
			4 Lifting / lowering................................................................ 613
			5 Turning........................................................................... 619
			6 Telescoping....................................................................... 627
		4.06 Rope reeving....................................................................... 650
			1 Wire ropes and rope end connections............................................... 651
			2 Reeving the hoist rope with the auxiliary reeving rope............................ 653
			3 Reeving the hook block in and out................................................. 657
			4 Securing and removing the load hook*.............................................. 663
			5 Attaching / removing the hoist limit switch weight................................ 667
			6 Assembling / disassembling the wedge lock......................................... 671
			7 Crane operation with auxiliary block* on the telescopic boom...................... 673
			8 Rope reeving...................................................................... 673
		4.07 Counterweight...................................................................... 674
			1 General........................................................................... 675
			2 Assembly.......................................................................... 697
			3 Disassembly of the counterweight plates........................................... 703
		4.08 Working with a load................................................................ 710
			1 Technical safety instructions for working with a load............................. 711
			2 Checks before starting to work with the crane..................................... 712
			3 Crane movement - Telescoping...................................................... 713
			4 Taking on a load.................................................................. 715
			5 Crane operation................................................................... 719
		4.15 Reeving plans...................................................................... 721
			1 Reeving plans..................................................................... 723
		4.20 Procedure for shut off of crane movements.......................................... 738
			1 General........................................................................... 739
			2 Instructions for resuming crane movements for cranes with CE mark................. 741
			3 Instructions for resuming crane movements for cranes without CE mark.............. 775
	5.00 Equipment.............................................................................. 809
		5.01 Safety technical guidelines for assembly and disassembly........................... 810
			1 Checking the retaining elements................................................... 811
			2 Rope pulleys...................................................................... 811
			3 Checking the ropes................................................................ 811
			4 Control measures.................................................................. 812
			5 Dangerous conditions without shut off............................................. 814
			6 Transporting components........................................................... 814
			7 Pneumatic springs for assembly support of components.............................. 815
			8 Manual rope winches for assembly support of components............................ 815
			9 Weights........................................................................... 815
			10 Guy rods......................................................................... 816
			11 Exceeding the overload protection................................................ 819
			12 Assembly / disassembly........................................................... 821
			13 Erection / take down............................................................. 847
		5.02 Folding jib - TK................................................................... 849
			1 General........................................................................... 851
			2 Assembling the folding jib........................................................ 857
			3 Reeving in the hoist rope......................................................... 879
			4 Changing over mechanical folding jib from 0° to 20° or 40°........................ 881
			5 Hydraulic connections............................................................. 895
			6 Electrical connections............................................................ 901
			7 Erection.......................................................................... 909
			8 Adjusting the folding jib angle hydraulically*.................................... 911
			9 Changing the mechanical folding jib from 20° or 40° to 0°......................... 913
			10 Unreeving the hoist rope......................................................... 925
			11 Removing the folding jib......................................................... 927
		5.09 Hoist gear 2....................................................................... 942
			1 General........................................................................... 943
			2 Assembly.......................................................................... 943
			3 Disassembly....................................................................... 949
		5.10 Boom nose - telescopic boom........................................................ 954
			1 General........................................................................... 955
			2 Assembly.......................................................................... 955
			3 Disassembly....................................................................... 961
		5.12 Auxiliary boom..................................................................... 964
			1 General........................................................................... 965
			2 Assembly of the auxiliary boom.................................................... 967
			3 Electrical connections on auxiliary boom.......................................... 979
			4 Erection.......................................................................... 985
			5 Disassembling the auxiliary boom.................................................. 987
		5.17 Sliding beam disassembly/assembly.................................................. 998
			1 General........................................................................... 999
			2 Disassembly.......................................................................1001
			3 Assembly..........................................................................1003
		5.19 Hook blocks........................................................................1004
			1 Minimum required hook block weight................................................1005
			2 Procedure in case of slack rope...................................................1008
			3 Hook block overview...............................................................1011
			4 Installing the single blocks......................................................1013
			5 Removing the single blocks........................................................1017
		5.25 Telescopic boom extension..........................................................1020
			1 General...........................................................................1021
			2 Assembly..........................................................................1023
			3 Establishing the electrical / hydraulic connections...............................1025
			4 Erection..........................................................................1025
			5 Disassembly.......................................................................1027
		5.31 Bluetooth™ Terminal (BTT)..........................................................1030
			1 Operating and control instruments Bluetooth™ Terminal (BTT).......................1031
			2 The Bluetooth™ Terminal (BTT) in plugged into the instrument console..............1045
			3 Bluetooth™ Terminal (BTT) removed from the charging cradle........................1051
			4 Operation of the Bluetooth™ Terminal (BTT)........................................1077
	6.00 Additional equipment...................................................................1083
		6.01 Heater / engine preheating /Air conditioning system Driver’s cab...................1084
			1 Heating the driver's cab..........................................................1085
		6.02 Heater / engine preheating /Air conditioning system Crane operator’s cab...........1104
			1 Heating the crane operator's cab..................................................1105
			2 Menu “Climate control settings”...................................................1105
		6.04 Support beam monitoring / sliding beam monitoring..................................1137
			1 General...........................................................................1139
			2 Support bases.....................................................................1139
			3 Working with the sliding beam monitoring..........................................1141
		6.05 Emergency take-down................................................................1142
			1 Emergency control.................................................................1143
		6.07 Emergency operation of support.....................................................1148
			1 Emergency operation of support....................................................1149
	7.00 Service and maintenance................................................................1153
		7.01 Maintenance and service - General..................................................1154
			1 Liebherr Service..................................................................1155
			2 General specifications............................................................1155
			3 Cleaning and care of the crane....................................................1156
			4 Measures for work interruption or transport.......................................1157
			5 Maintenance work on the crane superstructure or boom..............................1157
			6 Maintenance and inspection guidelines.............................................1158
		7.02 Maintenance intervals - Crane chassis..............................................1162
			1 Crane chassis maintenance and inspection schedule.................................1163
		7.03 Maintanance intervals - Crane superstructure.......................................1171
			1 Crane superstructure maintenance and inspection schedule..........................1173
		7.04 Maintenance guidelines - Crane chassis.............................................1181
			1 Diesel engine.....................................................................1183
			2 Automatic transmission............................................................1189
			3 Distributor gear..................................................................1193
			4 Hydraulic system..................................................................1197
			5 Compressed air and brake system air dryer.........................................1207
			6 Tires / wheels....................................................................1207
			7 Axles.............................................................................1209
			8 Wheel alignment...................................................................1211
			9 Tilting the driver's cab..........................................................1213
			10 Electrical system - Lighting.....................................................1213
		7.05 Maintenance guidelines - Crane superstructure......................................1216
			1 Crane engine......................................................................1217
			2 Hydraulic system..................................................................1225
			3 Central lubrication system........................................................1231
			4 Slewing ring connection...........................................................1239
			5 Hoist gears.......................................................................1241
			6 Replacing the hoist rope / control cable..........................................1245
			7 Slewing gear......................................................................1247
			8 Air dryer of the compressed air system of the crane superstructure................1249
			9 Electrical system - Lighting......................................................1249
			10 Telescopic boom..................................................................1251
		7.06 Fill quantities, lubrication chart.................................................1252
			1 Fill quantities...................................................................1253
			2 Lubrication schedule..............................................................1257
		7.07 Service fluids and lubricants......................................................1262
			1 Specified service items and lubricants for Liebherr cranes........................1263
		7.15 Procedure in case of problems......................................................1271
			1 Procedure to follow in case of a problem..........................................1273
			2 Carrying out error diagnostics....................................................1279
			3 Measures in clear problem cases...................................................1285
			4 Measures for defective components.................................................1294
	8.00 Inspections of cranes..................................................................1305
		8.01 Periodic crane inspections.........................................................1306
			1 General...........................................................................1307
			2 Inspection of carrying crane structures, especially steel structures..............1308
			3 Inspection of tires and disk wheels...............................................1375
			4 Inspecting the hoist and luffing winches..........................................1377
			5 Inspecting load hooks.............................................................1389
			6 Inspecting the rope feed mechanics in the telescopic boom.........................1389
			7 Inspection of locking system of telescopic boom...................................1391
			8 Inspection of retaining ropes and anchor points...................................1393
			9 Inspection of membrane accumulator................................................1395
			10 Inspection of relapse cylinders..................................................1396
			11 Inspection of the safety controls on the relapse cylinders.......................1396
			12 Inspecting the cable pulleys.....................................................1396
			13 Inspecting the function of the overload protection...............................1397
			14 Inspecting the roller slewing ring connection....................................1397
			15 Inspecting the mounting of the load bearing equipment............................1397
			16 Inspection of the tele extension with eccentric, illustration 1..................1399
			17 Inspection of change over pulleys, illustration 2................................1399
			18 Inspecting the oil and fuel reservoirs...........................................1399
			19 Inspection of the auxiliary reeving winch, towing winch and spare wheel winch....1399
			20 Appendix.........................................................................1400
		8.04 Inspection of crane wire ropes.....................................................1410
			1 Introduction......................................................................1411
			2 Wire rope.........................................................................1411
			3 Operating behavior of steel ropes.................................................1417
			4 Condition of equipment that is functionally associated with the rope..............1418
			5 Rope inspection log...............................................................1418
			6 Rope storage and marking..........................................................1418
			7 Wire ropes and rope end connections...............................................1418
			8 Twisting caused by stretching in rotation-resistant ropes and its remedy..........1423
			9 Appendix 1........................................................................1427
			10 Appendix 2.......................................................................1429
			11 Appendix 3.......................................................................1431
			12 Appendix 4.......................................................................1431
		8.07 Inspection of pneumatic brake system for disk brakes...............................1434
			1 General...........................................................................1435
			2 Visual inspection.................................................................1435
			3 Function and performance test.....................................................1435
			4 Internal inspection of the wheel brake............................................1437
	9.00 General notes..........................................................................1441
		9.02 Supplementary service work.........................................................1442
			1 Checks before start up............................................................1443
			2 Repair and maintenance tasks......................................................1443
			3 Important service tasks...........................................................1443
			4 Maintenance notes for replacement parts...........................................1444
			5 Recommendations for travel operation..............................................1444
			6 Disposal of fuels and lubricants..................................................1444
			7 Tires.............................................................................1444
	90.00 Appendix..............................................................................1453
		90.01 Foreword to appendix..............................................................1454
			1 Preface...........................................................................1457
		90.05 Update confirmation...............................................................1458
			1 Update confirmation...............................................................1459
			2 Customer information..............................................................1459
	Index.......................................................................................1461

LIEBHERR MOBILE CRANE LTM1130-5.1 OPERATIONS MANUAL SN 045315 – PDF DOWNLOAD:

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• This is the SAME exact manual used by your dealers to fix your vehicle.
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