Liebherr Mobile Crane LTM1160-5.1 Operators Manual sn 067580 – PDF DOWNLOAD

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Liebherr Mobile Crane LTM1160-5.1 Operators Manual

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Liebherr Mobile Crane LTM1160-5.1 Operators Manual

Language: English
Size: 22.6 MB
Pages: 1635
Format: PDF
Downloadable: YES
Serial No : 067580

DESCRIPTION:

Liebherr Mobile Crane LTM1160-5.1 Operators Manual

FOREWORD:

General:

This crane was built according to the state of technology and recognized safety technical regulations. Despite that, dangers to body and life for the user and / or third persons or damage to the crane and / or other material assets can occur. This crane may only be used:

•  in impeccable technical condition.
•  for destined use.
•  by trained personnel, which acts in a safety and danger conscious way.
•  when no safety relevant problems are present.
•  when no modifications were made on the crane.
• Any problems, which could affect safety must be fixed immediately.

Modifications on the crane may only be made with written approval by Liebherr—Werk Ehingen GmbH.

Data recording device:

This crane is equipped with a data recording device. Among others, the following data is recorded:

•  Date and time of day
•  Entered configuration of the crane
•  Actual load
•  Percentage of utilization of the crane
•  Working radius
•  Main boom angle, luffing jib angle
•  Total telescopic boom length, length of each telescopic section
•  Every actuation of bypass devices
• The recorded data can be read with a respective software.|

TABLE OF CONTENTS:

Liebherr Mobile Crane LTM1160-5.1 Operators Manual

Operating instructions.....................................................................................   1
	1.00 Description of crane..............................................................................  25
		1.01 Terminology...................................................................................  26
			1 Crane components.............................................................................  27
			2 Auxiliary boom...............................................................................  29
		1.02 Product description...........................................................................  30
			1 Crane chassis................................................................................  31
			2 Crane superstructure.........................................................................  32
			3 Auxiliary equipment..........................................................................  33
		1.03 Technical data................................................................................  35
			1 Dimensions...................................................................................  37
			2 Tires........................................................................................  37
			3 Weights......................................................................................  37
			4 Support forces...............................................................................  38
			5 Workplace-related emission value.............................................................  38
			6 Vibrations...................................................................................  38
			7 Speeds.......................................................................................  39
			8 Rope diameter................................................................................  40
			9 Hoisting heights.............................................................................  40
	2.00 Safety............................................................................................  49
		2.01 Traffic regulations...........................................................................  50
			1 Traffic regulations..........................................................................  51
		2.01.10 General traffic regulations................................................................  52
			1 General traffic regulations..................................................................  53
		2.01.20 National traffic regulations...............................................................  55
			1 National traffic regulations.................................................................  57
		2.02 Break-in instructions.........................................................................  58
			1 Break-in instructions........................................................................  59
		2.03 Job planning..................................................................................  60
			1 Planning crane operation.....................................................................  61
		2.04 General safety technical guidelines...........................................................  62
			1 General......................................................................................  63
			2 Emergency exit...............................................................................  71
			3 Checking the rigging and fastening points....................................................  75
			4 Personal protective equipment................................................................  77
			5 Use of single-stranded height safety equipment, illustration 1...............................  83
			6 Use of double-stranded height safety equipment, illustration 2...............................  83
			7 Securing the assembly personnel against falling..............................................  83
			8 Rescuing the assembly personnel..............................................................  85
			9 Documentation................................................................................  85
			10 Identification..............................................................................  85
			11 Requirements for the crane operator.........................................................  85
			12 Selecting the location, illustrations 1 to 3................................................  91
			13 Slopes and excavations, illustrations 4 and 5...............................................  94
			14 Permissible ground pressures................................................................  94
			15 Supporting..................................................................................  99
			16 Checking the safety measures................................................................ 100
			17 Endangering air traffic..................................................................... 100
			18 Grounding................................................................................... 100
			19 Consideration of wind conditions............................................................ 101
			20 Working in the vicinity of transmitters..................................................... 111
			21 Dangers when working together with several cranes........................................... 113
			22 Hand signals for guidance................................................................... 114
			23 Crane operation with a load................................................................. 121
			24 Lifting of personnel........................................................................ 124
			25 Crane operation in case of thunderstorms.................................................... 125
			26 Safety notes for external power feed (100 V AC to 400 V AC)................................. 125
			27 Welding work on the load.................................................................... 126
			28 Interruption of crane operation............................................................. 127
			29 Resumption of crane operation............................................................... 128
			30 Ending crane operation...................................................................... 128
			31 Turning / driving in reverse................................................................ 129
			32 Parking the vehicle......................................................................... 129
			33 Safety guidelines for ladders............................................................... 133
		2.05 Signs on the crane............................................................................ 140
			1 Warning signs................................................................................ 141
			2 Command and prohibition signs................................................................ 147
			3 Notice signs................................................................................. 151
		2.06 Antifall guards on the crane.................................................................. 157
			1 Personal protective equipment................................................................ 159
			2 Preparing the ladder......................................................................... 161
			3 Attachment and fastening points.............................................................. 163
			4 Railings on the crane superstructure......................................................... 169
		2.07 Access to the crane........................................................................... 170
			1 Components on the crane...................................................................... 171
			2 Ascent and descent on the crane chassis...................................................... 175
			3 Walking and stepping surfaces................................................................ 183
		2.10 General safety technical notes for driving with dolly......................................... 184
			1 Travel operation with dolly.................................................................. 185
	3.00 Crane chassis operation........................................................................... 195
		3.01 Operating and control instruments on the crane chassis........................................ 196
			1 General operating elements................................................................... 197
			2 Operating elements DTCO trip recorder*....................................................... 201
			3 Operating elements on camera-monitor*........................................................ 203
			4 Keyboard..................................................................................... 205
			5 Display unit................................................................................. 209
			6 Grounding the mobile crane................................................................... 217
		3.02 Before starting to travel..................................................................... 218
			1 General checks before starting to travel..................................................... 219
			2 Work station - Driver's cab.................................................................. 227
		3.03 Axle suspension system........................................................................ 236
			1 Crane vehicle axles suspended................................................................ 237
			2 Crane vehicle axles blocked.................................................................. 241
			3 Level regulation............................................................................. 245
		3.04 Travel operation.............................................................................. 256
			1 Driving conditions of the crane.............................................................. 257
			2 Starting and stopping the engine............................................................. 261
			3 Driving the crane vehicle.................................................................... 267
			4 Creeper gear (off road gear / maneuvering or taxiing mode)................................... 303
			5 Differential locks........................................................................... 309
			6 Steering..................................................................................... 315
		3.05 Crane at the job site......................................................................... 321
			1 General...................................................................................... 323
			2 The Bluetooth™ Terminal (BTT)................................................................ 331
			3 Supporting from the crane operator's cab..................................................... 367
			4 Before leaving the jobsite................................................................... 387
		3.07 Towing the crane.............................................................................. 388
			1 Towing....................................................................................... 389
		3.80 Transport of crane and crane components....................................................... 390
			1 Transporting the crane....................................................................... 391
	4.00 Operation of crane superstructure................................................................. 399
		4.01 Operating and control instruments on the crane superstructure................................. 400
			1 Operating and control instruments............................................................ 401
			2 Operating elements on camera - monitor*...................................................... 405
			3 Operating elements on control consoles....................................................... 407
			4 Operating elements on the operating and control unit (BKE)................................... 435
		4.02 LICCON computer system........................................................................ 442
			1 General...................................................................................... 443
			2 LICCON computer system boot up............................................................... 445
			3 Operating elements of the LICCON computer system............................................. 447
			4 “Set up” program............................................................................. 451
			5 “Crane operation” program.................................................................... 469
			6 “Telescoping” program........................................................................ 533
			7 The “Working range limitation” program*...................................................... 537
			8 The “Support force monitoring” program*...................................................... 539
			9 The settings window “Speed reduction master switch”.......................................... 547
			10 Power-Save and Stand-by mode in the LICCON computer system.................................. 555
		4.03 Crane start up and taking the crane out of service............................................ 560
			1 Checks before start up....................................................................... 561
			2 Work station - Crane operator's cab.......................................................... 567
			3 Preheating the hydraulic oil with the Hydraulic oil preheating*.............................. 585
			4 Starting the engines from the crane operator's cab........................................... 589
			5 Engine regulation from the crane driver's cab................................................ 601
			6 Detaching / attaching the hook block on the fastening point.................................. 605
			7 LICCON computer system after engine start.................................................... 617
		4.04 Safety equipment.............................................................................. 620
			1 General...................................................................................... 621
			2 Quick test Crane geometry.................................................................... 621
			3 Quick test Overload protection............................................................... 621
			4 LICCON computer system....................................................................... 622
			5 Safety devices on the crane.................................................................. 627
		4.05 Crane operation............................................................................... 638
			1 General...................................................................................... 639
			2 LICCON computer system....................................................................... 645
			3 Luffing...................................................................................... 647
			4 Lifting / lowering........................................................................... 653
			5 Turning...................................................................................... 659
			6 Telescoping.................................................................................. 667
		4.06 Rope reeving.................................................................................. 690
			1 Wire ropes and rope end connections.......................................................... 691
			2 Reeving the hoist rope with the auxiliary reeving rope....................................... 693
			3 Reeving the hook block in and out............................................................ 697
			4 Securing and removing the load hook*......................................................... 703
			5 Attaching / removing the hoist limit switch weight........................................... 707
			6 Assembling / disassembling the wedge lock.................................................... 711
			7 Crane operation with auxiliary block* on the telescopic boom................................. 713
			8 Rope reeving................................................................................. 713
		4.07 Counterweight................................................................................. 714
			1 General...................................................................................... 715
			2 Assembly..................................................................................... 721
			3 Disassembly of the counterweight plates...................................................... 727
		4.08 Working with a load........................................................................... 734
			1 Technical safety instructions for working with a load........................................ 735
			2 Checks before starting to work with the crane................................................ 736
			3 Crane movement - Telescoping................................................................. 737
			4 Taking on a load............................................................................. 739
			5 Crane operation.............................................................................. 743
		4.15 Reeving plans................................................................................. 745
			1 Reeving plans................................................................................ 747
		4.20 Procedure for shut off of crane movements..................................................... 764
			1 General...................................................................................... 765
			2 Instructions for resuming crane movements for cranes with CE mark............................ 767
			3 Instructions for resuming crane movements for cranes without CE mark......................... 801
	5.00 Equipment......................................................................................... 835
		5.01 Safety technical notes for assembly and disassembly........................................... 836
			1 Checking the retaining elements.............................................................. 837
			2 Rope pulleys................................................................................. 837
			3 Checking the ropes........................................................................... 837
			4 Control measures............................................................................. 838
			5 Dangerous conditions without shut off........................................................ 840
			6 Transporting components...................................................................... 841
			7 Pneumatic springs for assembly support of components......................................... 841
			8 Manual rope winches for assembly support of components....................................... 841
			9 Weights...................................................................................... 842
			10 Guy rods.................................................................................... 842
			11 Auxiliary guying............................................................................ 843
			12 Bypassing the overload protection........................................................... 843
			13 Bypassing the hoist top shut off............................................................ 845
			14 Assembly / disassembly...................................................................... 847
			15 Erection / take down........................................................................ 878
		5.02 Folding jib - TK.............................................................................. 880
			1 General...................................................................................... 881
			2 Assembling the folding jib................................................................... 895
			3 Reeving in the hoist rope.................................................................... 925
			4 Changing over mechanical folding jib from 0° to 22.5° or 45°................................. 927
			5 Hydraulic connections........................................................................ 939
			6 Electrical connections....................................................................... 947
			7 Erection..................................................................................... 953
			8 Adjusting the folding jib angle hydraulically*............................................... 955
			9 Changing over mechanical folding jib from 22.5° or 45° to 0°................................. 957
			10 Unreeving the hoist rope.................................................................... 965
			11 Removing the folding jib.................................................................... 967
		5.09 Winch 2....................................................................................... 990
			1 General...................................................................................... 991
			2 Fastening and hook points on winch 2*........................................................ 993
			3 Assembly..................................................................................... 995
			4 Disassembly.................................................................................. 997
		5.10 Boom nose..................................................................................... 998
			1 General...................................................................................... 999
			2 Assembly.....................................................................................1001
			3 Disassembly..................................................................................1007
		5.12 Auxiliary boom................................................................................1010
			1 General......................................................................................1011
			2 Assembling the auxiliary boom................................................................1015
			3 Reeving in the hoist rope....................................................................1039
			4 Changing the mechanical auxiliary boom from 0° to 22.5° or 45°...............................1041
			5 Hydraulic connections........................................................................1047
			6 Electrical connections.......................................................................1049
			7 Erection.....................................................................................1053
			8 Adjusting the auxiliary boom angle hydraulically*............................................1055
			9 Changing the mechanical auxiliary boom from 22.5° or 45° to 0°...............................1057
			10 Unreeving the hoist rope....................................................................1061
			11 Disassembling the auxiliary boom............................................................1063
		5.19 Hook blocks...................................................................................1084
			1 Minimum required hook block weight...........................................................1085
			2 Procedure in case of slack rope..............................................................1088
			3 Hook block overview..........................................................................1091
			4 Installing the single blocks.................................................................1093
			5 Removing the single blocks...................................................................1097
		5.25 Telescopic boom extension.....................................................................1100
			1 General......................................................................................1101
			2 Assembly.....................................................................................1103
			3 Establishing electrical/hydraulic connections................................................1105
			4 Erection.....................................................................................1105
			5 Disassembly..................................................................................1107
		5.31 Bluetooth™ Terminal (BTT).....................................................................1110
			1 Display / operating element Bluetooth™ Terminal..............................................1111
			2 The Bluetooth™ Terminal (BTT) is plugged into the instrument console.........................1125
			3 The Bluetooth™ Terminal (BTT) removed from its charging cradle...............................1131
			4 Operation of the Bluetooth™ Terminal (BTT)...................................................1163
	6.00 Additional equipment..............................................................................1169
		6.01 Heater / engine preheating / Air conditioning system Driver’s cab.............................1170
			1 Heating the driver's cab.....................................................................1171
			2 Maintaining the engine independent heater....................................................1193
		6.02 Heater / engine preheating / Air conditioning system Crane operator’s cab.....................1195
			1 Heating the crane operator's cab.............................................................1197
			2 Menu “Climate control settings”..............................................................1197
			3 Maintaining the engine independent heater....................................................1231
		6.04 Support beam monitoring / sliding beam monitoring.............................................1233
			1 General......................................................................................1235
			2 Support bases................................................................................1235
			3 Working with the LICCON sliding beam monitoring*.............................................1236
		6.05 Emergency take-down...........................................................................1238
			1 Emergency operation..........................................................................1239
		6.07 Emergency operation of support................................................................1242
			1 Emergency operation of support...............................................................1243
		6.25 Emergency control.............................................................................1246
			1 Emergency operation - crane control..........................................................1247
			2 Preparing for emergency control..............................................................1253
			3 Control of crane movements via master switch: Preselect crane movements for master switch....1265
			4 Carrying out crane movement..................................................................1273
			5 Completing emergency operation...............................................................1301
	7.00 Service and maintenance...........................................................................1305
		7.01 Maintenance and service - General.............................................................1306
			1 Liebherr Service.............................................................................1307
			2 General specifications.......................................................................1307
			3 Cleaning and care of the crane...............................................................1308
			4 Measures for work interruption or transport..................................................1309
			5 Maintenance work on the crane superstructure or boom.........................................1309
			6 Maintenance and inspection guidelines........................................................1310
		7.02 Maintenance intervals - Crane chassis.........................................................1315
			1 Crane chassis maintenance and inspection schedule............................................1317
		7.03 Maintanance intervals - Crane superstructure..................................................1325
			1 Crane superstructure maintenance and inspection schedule.....................................1327
		7.04 Maintenance guidelines - Crane chassis........................................................1336
			1 Diesel engine................................................................................1337
			2 Fuel system..................................................................................1343
			3 Urea system..................................................................................1347
			4 Fuel container*..............................................................................1351
			5 Automatic transmission.......................................................................1353
			6 Distributor gear.............................................................................1357
			7 Hydraulic system.............................................................................1359
			8 Compressed air and brake system air drier....................................................1369
			9 Tires / wheels...............................................................................1369
			10 Axles.......................................................................................1371
			11 Wheel alignment.............................................................................1373
			12 Tilting the driver's cab....................................................................1375
			13 Electrical system - Lighting................................................................1375
		7.05 Maintenance guidelines - Crane superstructure.................................................1378
			1 Diesel engine................................................................................1379
			2 Urea filter..................................................................................1387
			3 Hydraulic system.............................................................................1389
			4 Central lubrication system...................................................................1395
			5 Slewing ring connection......................................................................1403
			6 Hoist gears..................................................................................1405
			7 Replacing hoist rope / control rope..........................................................1409
			8 Slewing gear.................................................................................1411
			9 Air dryer of the compressed air system of the crane superstructure...........................1413
			10 Electrical system - Lighting................................................................1413
			11 Telescopic boom.............................................................................1415
		7.06 Fill quantities, lubrication chart............................................................1418
			1 Fill quantities..............................................................................1419
			2 Lubrication schedule.........................................................................1419
		7.07 Service fluids and lubricants.................................................................1420
			1 Specified service items and lubricants for Liebherr cranes...................................1421
		7.15 Procedure in case of problems.................................................................1429
			1 Procedure to follow in case of a problem.....................................................1431
			2 Carrying out error diagnostics...............................................................1437
			3 Measures in clear problem cases..............................................................1443
			4 Measures for defective components............................................................1452
	8.00 Inspections of cranes.............................................................................1463
		8.01 Periodic crane inspections....................................................................1464
			1 General......................................................................................1465
			2 Inspection of carrying crane structures, especially steel structures.........................1466
			3 Inspection of tires and disk wheels..........................................................1539
			4 Inspecting the hoist and luffing winches.....................................................1541
			5 Inspecting load hooks........................................................................1553
			6 Inspecting the rope feed mechanics in the telescopic boom....................................1553
			7 Inspection of locking system of telescopic boom..............................................1555
			8 Inspection of retaining ropes and anchor points..............................................1557
			9 Inspection of membrane accumulator...........................................................1559
			10 Inspection of relapse cylinders.............................................................1560
			11 Inspection of the safety controls on the relapse cylinders..................................1560
			12 Inspecting the cable pulleys................................................................1560
			13 Inspecting the function of the overload protection..........................................1561
			14 Inspecting the roller slewing ring connection...............................................1561
			15 Inspecting the mounting of the load bearing equipment.......................................1561
			16 Inspection of the tele extension with eccentric, illustration 1.............................1563
			17 Inspection of change over pulleys, illustration 2...........................................1563
			18 Inspecting the oil and fuel reservoirs......................................................1563
			19 Inspection of the auxiliary reeving winch, towing winch and spare wheel winch...............1563
			20 Appendix....................................................................................1564
		8.04 Inspection of crane wire ropes................................................................1574
			1 Introduction.................................................................................1575
			2 Wire rope....................................................................................1575
			3 Operating behavior of steel ropes............................................................1581
			4 Condition of equipment that is functionally associated with the rope.........................1582
			5 Rope inspection log..........................................................................1582
			6 Rope storage and marking.....................................................................1582
			7 Wire ropes and rope end connections..........................................................1582
			8 Twisting caused by stretching in rotation-resistant ropes and its remedy.....................1587
			9 Appendix 1...................................................................................1591
			10 Appendix 2..................................................................................1593
			11 Appendix 3..................................................................................1595
			12 Appendix 4..................................................................................1595
		8.07 Inspection of pneumatic brake system for disk brakes..........................................1598
			1 General......................................................................................1599
			2 Visual inspection............................................................................1599
			3 Function and performance test................................................................1599
			4 Internal inspection of the wheel brake.......................................................1601
	9.00 General notes.....................................................................................1605
		9.02 Supplementary service work....................................................................1606
			1 Checks before start up.......................................................................1607
			2 Repair and maintenance tasks.................................................................1607
			3 Important service tasks......................................................................1607
			4 Maintenance notes for replacement parts......................................................1608
			5 Recommendations for travel operation.........................................................1608
			6 Disposal of fuels and lubricants.............................................................1608
			7 Tires........................................................................................1608
	90.00 Appendix.........................................................................................1617
		90.01 Foreword to appendix.........................................................................1618
			1 Preface......................................................................................1621
		90.05 Update confirmation..........................................................................1622
			1 Update confirmation..........................................................................1623
			2 Customer information.........................................................................1623
	Index..................................................................................................1625

LIEBHERR MOBILE CRANE LTM1160-5.1 OPERATORS MANUAL SN 067580 – PDF DOWNLOAD:

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