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Liebherr PR 736-1736 Crawler Dozer Service Manual – PR 736-1736 05 G8.0 16834 | PR 736-1736 4F G8.0 16834
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Liebherr PR 736-1736 Crawler Dozer Service Manual – PR 736-1736 05 G8.0 16834 | PR 736-1736 4F G8.0 16834

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Liebherr PR 736 Crawler Dozer Service Manual – official factory-level PDF covering models PR 736-1736_05_G8.0 16834 & PR 736-1736_4F_G8.0 16834. 860 pages of technical data, hydraulic schematics, wiring diagrams, maintenance schedules, special tools, and adjustment procedures. Instant PDF download – 189 MB.

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Description

Liebherr PR 736-1736_05_G8.0 16834 PR 736-1736_4F_G8.0 16834 Crawler Dozer Service Manual – PDF DOWNLOAD

FILE DETAILS:

Liebherr PR 736-1736_05_G8.0 16834 PR 736-1736_4F_G8.0 16834 Crawler Dozer Service Manual – PDF DOWNLOAD

Language : English
Pages : 860
Downloadable : Yes
File Type : PDF
Size: 189 MB

DESCRIPTION:

Liebherr PR 736-1736 Crawler Dozer Service Manual – PR 736-1736 05 G8.0 16834 | PR 736-1736 4F G8.0 16834

Product ID
Manufacturer: Liebherr-Werk Telfs GmbH
Valid for:
PR 736-1736 05 G8.0 16834
PR 736-1736 4F G8.0 16834

Table of Contents

Liebherr PR 736-1736 Crawler Dozer — Service Manual

PR 736-1736_05_G8.0 16834  |  PR 736-1736_4F_G8.0 16834  |  860 Pages

010Introduction, Safety, Special Tools & Standards
010Introduction
010.1Safety Instructions
010.1.1General safety instructions
010.1.2Safety guidelines for crushing and burn prevention
010.1.3Safety guidelines for fire and explosion prevention
010.1.4Safety instructions for machine start up
010.1.5Safety guidelines for start up
010.1.6Safety guidelines for working
010.1.7Safety guidelines for turning machine off
010.1.8Safety instructions for transporting machine
010.1.9Safety instructions for towing machine
010.1.10Safety instructions for maintenance
010.1.11Safety guidelines for welding work on machine
010.1.12Safety guidelines for working on attachment
010.1.13Safety guidelines for loading machine with a crane
010.1.14Safety notes for maintenance of hydraulic hoses and hose lines
010.1.15Safety guidelines for maintenance on machines with hydro accumulators
010.1.16Roll over protection (ROPS) and falling object protection (FOPS)
010.1.16.1Avoid accidents
010.1.16.2Avoid injuries
010.1.17Equipment and attachment parts
010.1.18Protection from vibrations
010.1.19See and be seen
010.1.19.1Field of vision
010.1.19.2Measures before and during operation
010.1.20Safety notes for Diesel engines with electronic control units
010.1.21Safety notes for working on Common Rail System of Diesel engine
010.2Special Tools for Maintenance and Repair Work
010.2.1Tools – Diesel engine
010.2.2Tools – Hydraulic system
010.2.3Tools – Hydraulic cylinder
010.2.4Tools – Electrical system
010.2.5Tools – Travel gearbox
010.2.6Tools – Travel gear
010.2.7Tension unit tools
010.2.8Tools – Equalizer bar
010.2.9Tools – Operator’s cab
010.2.10Tools – Diesel exhaust fluid system
010.2.11Assistance system tools
010.3Standards and Specifications
010.3.1Preload values and tightening torques – screws with standard and fine metric thread (DIN ISO 261)
010.3.1.1Scope of application and purpose
010.3.1.2Further applicable documentation
010.3.1.3Changes and descriptions
010.3.1.4Tightening values
010.3.1.5Flanges and half flanges for high pressure (standard 62)
010.3.1.6Half flange for low pressure (standard 61)
010.3.1.7Tightening torques for cutting edges, end bits and adapters
010.3.2Installation specifications
010.3.2.1Duo cone slipring seals
010.3.3Tapping bores
010.3.3.1Tapping bores of metric ISO standard threads
010.3.3.2Tapping bores of metric ISO fine threads
010.3.4Conversion tables
010.4Conservation Guidelines
010.4.1General
010.4.2Taking the machine out of service for an unknown duration
010.4.3Shut down of the machine
010.4.3.1Shut down for up to 2 months
010.4.3.2Shut down for up to 12 months
010.4.3.3Shut down for longer than 12 months
010.4.4Return to operation
010.4.4.1After a shut down of 2 months
010.4.4.2After a shut down of 12 months
010.4.4.3After shut down of longer than 12 months
010.5Repair Welding
010.5.1Preparation of cracked part / Preparation of a weld / Treatment of electrodes / Welding technique
010.5.1.1Form, thickness, material quality and application of reinforcement sheeting / Welding the reinforcement sheeting
010.5.1.2Electrode selection / Steel chart / Welding additives chart
010.6Hydraulic Symbols
010.7Electrical Symbols
010.8Material Weights

020Technical Data
020.1Overall Machine
020.1.1Complete machine – overview
020.2Drive Group
020.2.1Diesel engine
020.3Cooling System
020.3.1Gear pump for cooling circuit
020.3.2Fan drive gear motor for water, charge air and hydraulic oil cooler
020.4Working Hydraulics
020.4.1Working hydraulics regulating pump
020.4.2Proportional control valve block
020.4.3Lift cylinder
020.4.4Tilt cylinder
020.5Travel Hydraulics
020.5.1Gear pump supply
020.5.2Variable displacement pump
020.5.3Variable displacement motor
020.6Hydraulic Components
020.6.1Hydraulic tank
020.7Electrical System
020.7.1Batteries installation
020.8Travel Gearbox
020.8.1Travel gearbox
020.8.2Brake system
020.9Travel Gear, Axles, Drive Shafts
020.9.1Travel gear frame
020.9.2Idler
020.9.3Tension unit
020.9.4Track roller
020.9.5Carrier roller
020.9.6Track chain
020.9.7Sprocket
020.10Working Attachment
020.10.1Straight blade
020.10.26-way blade
020.10.3Cutting angle adjustment for blade
020.10.4Ripper

030Maintenance, Lubrication & Adjustment
030.1Maintenance and Inspection Schedule
030.2Fill Quantities & Lubrication Schedule
030.2.1Recommended lubricants
030.2.2Recommended fuel and operating fluids
030.2.3Lubrication schedule
030.3Lubricants and Fuels
030.3.1General information – safety data sheets, technical data sheets, Liebherr standards
030.3.2Diesel fuels – Liebherr recommendation
030.3.3Engine oils – Stage IV/Tier 4f, Stage V and other emission stages
030.3.4Coolant – water requirements, corrosion inhibitor, anti-freeze and corrosion protection agent
030.3.5Diesel exhaust fluids – recommendation and minimum quality requirements
030.3.6Hydraulic oils – recommendation, quality, oil analysis, filter change, oil change
030.3.7Lube oils for travel gearbox – quality, viscosity, oil change
030.3.8Oil for duo cone (slipring) seal – travel gear
030.3.9Grease and other lubricants
030.3.10Oil for hinges and joints
030.3.11Oil for axle bearing
030.4Maintenance Tasks
030.4.1Safety instructions for maintenance
030.4.2Maintenance preparations – maintenance position, lifting / lowering operator’s cab
030.4.3Overall machine – external checks, lubrication, wiper blade, oil samples, wet cleaning, piston rod protection, taking out of service
030.4.4Diesel engine – oil level, oil/filter change, V-belt, fuel system, air filter, DPF, exhaust, electrical (030.4.4.1 – 030.4.4.27)
030.4.5Cooling system – coolant level, cleaning, leak check, anti-freeze, coolant change (030.4.5.1 – 030.4.5.5)
030.4.6Travel hydraulics – changing supply circuit filter cartridge
030.4.7Hydraulic components – oil level, magnetic rod, leak check, oil change, pressure adjustment, return filter (030.4.7.1 – 030.4.7.6)
030.4.8Electrical system – lighting, batteries, cable routings, travel drive control (030.4.8.1 – 030.4.8.4)
030.4.9Travel gearbox – condition, oil level, oil change, duo cone area (030.4.9.1 – 030.4.9.5)
030.4.10Travel gear – bolts, rollers, idler guides, track tension, wear, axle bearing (030.4.10.1 – 030.4.10.6)
030.4.11Working attachment – cutting edges, blade centre, bearing wear, screws, ripper tooth tips (030.4.11.1 – 030.4.11.5)
030.4.12Cab, heating, A/C – function check, air filter, HVAC specialist inspection, condenser (030.4.12.1 – 030.4.12.4)
030.5Testing and Adjustment Checklist
030.5.1Adjustment checklist
030.5.2Track components check list
030.6Check and Adjustment Tasks
030.6.1Safety instructions
030.6.2Overall machine – preparations, visual inspection, bringing to operating temperature
030.6.3Drive group – engine speed controller, adjustment range
030.6.4Cooling system – stand-by pressure for fan control, pressure relief valve for fan motor
030.6.5Working hydraulics – standby pressure, operating pressure, primary/secondary relief valves, pressure cut-off, hydro accumulator nitrogen fill
030.6.6Travel hydraulics – supply pressure, neutral position, high pressure limitation, pressure regulator
030.6.7Electrical system – hydrostat calibration, travel joystick, inching brake pedal, brake test, overspeed test, CAN modules, Master5 software/LiFT/factory reset, Free Grade/Definition Grade calibration, lighting duration (030.6.7.1 – 030.6.7.13)

040Drive Group – Diesel Engine
040.1Diesel Engine
040.1.1Diesel engine – full overview
040.1.2Fuel system – overview, fuel quantity sensor, fuel filter, fuel tank
040.1.3Air filter system
040.1.4Exhaust system – full overview
040.1.5Diesel engine mounting
040.2Clutch
050Cooling System
050.1Complete cooling system
050.2Cooler Arrangement
050.2.1Cambi cooler
050.3Hydraulic
050.3.1Gear pump
050.3.2Gear motor
060Working Hydraulics
060.1Working hydraulics – full overview
060.2Regulating Pump
060.2.1Regulating pump – full overview
060.3Proportional Control Valve Block
060.3.1Proportional control valve block – full overview
060.4Hydraulic Cylinders
060.4.1Lift cylinder
060.4.2Tilt cylinder
070Travel Hydraulics
070.1Complete travel hydraulics
070.2Variable Displacement Pump
070.3Variable Displacement Motors
070.3.1Variable displacement motors – full overview
080Hydraulic Components
080.1Hydraulic Cylinders
080.1.1Lift cylinder
080.1.2Tilt cylinder and swing cylinder
080.1.3Ripper cylinder
080.1.4Cutting angle control cylinder for blade
080.2Hydraulic Tank
080.2.1Hydraulic tank
100Brake System
100.1Inching Brake Pedal
100.1.1Speed reduction pedal
110Electrical System
110.1Electrical system – full overview
110.2Lighting System
110.3Circuit Diagrams
110.4Electrical Components – Operator’s Cab
110.4.1Cab electrical components – full overview
110.4.2Central control (Master 105)
110.4.3Compact control (A 120)
110.4.4Travel joystick
110.4.5Speed control
110.5Electrical Components – Diesel Engine
110.6Electrical Components – Main Frame
110.7Electrical Components – Compartments
110.7.1Battery compartment
110.7.2Fuel tank
110.7.3Central electrical system compartment
110.7.4Hydraulic tank
110.8Display Unit
110.9Electrical Components – Lidat
110.10Electrical Components – Assistance Systems
110.10.1Calibrating Free Grade and Definition Grade
110.11Electrical Components – Machine Control
110.11.1Machine control – Trimble
110.11.2Machine control – Leica
110.11.3Machine control – Topcon
120Travel Gearbox
120.1Travel gearbox – overall
120.2Brake System
120.3Duo Cone Slipring Seal
120.4External Oil Supply
130Travel Gear, Axles & Drive Shafts
130.1Travel Gear Frame
130.1.1Support frame
130.2Idler
130.3Tension Unit
130.4Tension Unit – Removal
130.4.1.1Remove the cover on the track roller frame
130.4.1.2Position of tension unit grease nipple
130.4.1.3Push the pin in
130.4.1.4Removal of cover
130.4.1.5Grease nipple with twist guard
130.4.1.6Place a mark
130.4.1.7Installation of the assembly tool
130.4.1.8Adjust the assembly tool
130.4.1.9Clamp on the assembly tool
130.4.1.10Press in the tension unit
130.4.1.11Removal of the tension unit
130.5Tension Unit – Installation
130.5.1.1Installation
130.5.1.2Positioning of left and right travel gear
130.5.1.3Press in the tension unit
130.5.1.4Venting the tension unit
130.5.1.5Installation of cover
130.5.1.6Install the cover on the track roller frame
130.6Track Roller
130.7Carrier Roller
130.8Function, Wear and Evaluation
140Steel Components – Basic Machine
140.1Lift cylinder suspension
140.2Equaliser Bar
140.3Push Frame (inside)
140.4Push Frame (outside)
150Working Attachment – Blade & Ripper
150.1Straight blade
150.26-way blade
150.3Ripper
150.4Ripper for front equipment – semi-LI-blade
150.5Ripper for front equipment – 6-way blade
160Operator’s Cab, Heating & Air Conditioning
160.1Operator’s Platform
160.1.1Operator’s platform installations
160.1.2Operator’s platform bearing
160.1.3Support cylinder
160.2Operator’s Cab
160.2.1Operator’s seat with pneumatic comfort suspension
160.3Heating, Ventilation, Air Conditioning
160.3.1Heating and air conditioning system
160.3.1.1Heating, air conditioning and ventilation – full system
190Options
190.1Refuelling pump
190.2Reversible fan drive
200Service Codes & Diagnostics
200.2Testing and Adjustment Software
200.2.1Wizard test and adjustment software
200.2.1.1General
200.2.1.2Symbols

Official Factory Service Manual

Liebherr PR 736 Crawler Dozer
Service & Repair Manual – PDF Download

Valid for: PR 736-1736_05_G8.0 16834  |  PR 736-1736_4F_G8.0 16834

📁 File Details

ManufacturerLiebherr-Werk Telfs GmbH
Compatible ModelsPR 736-1736_05_G8.0 16834
PR 736-1736_4F_G8.0 16834
LanguageEnglish
Pages860 Pages
File TypePDF
File Size189 MB
DeliveryInstant Download

📋 What This Manual Covers

This is the official Liebherr factory service manual used by authorised dealers and trained technicians worldwide. It provides comprehensive, system-level technical knowledge for the complete maintenance, adjustment, and repair of the Liebherr PR 736 Crawler Dozer.

✅ Special Tools Lists & Specifications
✅ Full Technical Data & Torque Values
✅ Maintenance Intervals & Schedules
✅ Adjustment & Calibration Procedures
✅ Removal & Installation Instructions
✅ Design & Functional Descriptions
✅ Full Wiring & Electrical Diagrams
✅ Hydraulic Schematics & Drawings

🔧 Systems Covered (860 Pages)

SectionSystem / Topic
010Introduction, Safety Instructions, Special Tools, Standards
020Technical Data – Engine, Hydraulics, Travel, Electrical
030Maintenance, Lubrication, Adjustment & Testing Checklists
040Drive Group – Diesel Engine, Fuel System, Air & Exhaust
050Cooling System – Cambi Cooler, Gear Pump & Motor
060–080Working & Travel Hydraulics – Pumps, Valves, Cylinders, Tank
110Electrical System – Wiring, Lighting, CAN Modules, Diagnostics
120–130Travel Gearbox, Brake System, Track Gear, Rollers, Idler
140–150Steel Components, Working Attachment – Blade, Ripper
160Operator’s Cab, Heating, HVAC, Ventilation
190Options – Refuelling Pump, Reversible Fan Drive
200Service Codes, Diagnostics, Wizard Test & Adjustment Software

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