Liebherr R 9150- R 9150B 1592 1829 Hydraulic Excavator Operating Manual SN 38036 – PDF DOWNLOAD

Description

Liebherr R 9150- R 9150B 1592 1829 Hydraulic Excavator Operating Manual SN 38036 – PDF DOWNLOAD

FILE DETAILS:

Liebherr R 9150- R 9150B 1592 1829 Hydraulic Excavator Operating Manual SN 38036 – PDF DOWNLOAD

Language : English
Pages : 566
Downloadable : Yes
File Type : PDF
Size: 114 MB

DESCRIPTION:

Liebherr R 9150- R 9150B 1592 1829 Hydraulic Excavator Operating Manual SN 38036 – PDF DOWNLOAD

Product identification
Manufacturer: Liebherr-Mining Equipment Colmar SAS
Type: R 9150 – R 9150B
Type no.: 1592 / 1829

Preface:

These operating instructions have been written for the machine operator and for the maintenance personnel of the machine.

They contain:

The operating instructions are to be read and used carefully by all persons who carry out work with or on the machine before putting the machine into service for the first time and later, at regular intervals.

Work with or on the machine includes, for example:

• Operation including setting up and equipping, rectifying malfunctions during the course of work, resolving production dropouts, care, disposal of operating and process materials.
• Maintenance, including maintenance, inspection and repair work.
• Transportation or loading the machine.

The operating instructions allow the machine operator to familiarize themselves with the machine more easily and prevent malfunctions occurring due to improper operation. The observance of the operating and maintenance instructions by maintenance personnel:

• Increases reliability in use.
• Extends the service life of your machine.
• Reduces repair costs and downtime.

The operating instructions belong with the machine for the entire lifetime of the machine. Place a copy in an easily reached position on the cab storage shelf. This copy must be replaced immediately if lost, damaged or unreadable.

The operating and maintenance instructions must be completed by information on current national regulations for accident prevention and protection. In addition to the operating instructions and legally binding regulations on accident prevention which apply in the user country and at point of use, authorized specialist rules for safe and correct working procedures are also to be observed.

These operating and maintenance instructions contain all the information required for operating and maintaining your machine.

• Some illustrations in these operating instructions may depict details and working devices which differ from your machine.
• In some illustrations, protective devices and covers have been removed in the interests of better presentation.
• Improvements, which are always being incorporated into our machines, may result in changes to your machine which are not yet indicated in these operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr R 9150- R 9150B 1592 1829 Hydraulic Excavator Operating Manual SN 38036 – PDF DOWNLOAD

1 Product description 1-1
1 1 Assembly- overview 1-1
1 1 1 Machine and construction equipment 1-1
1 1 2 Uppercarriage 1-3
1 1 3 Undercarriage 1-4
1 2 Vibration emission 1-4
1 3 EC Declaration of Conformity 1-6
1 4 Technical data 1-7
1 4 1 Working technical data 1-7
1 4 2 Technical description 1-7
2 Safety instructions 2-1
2 1 Meaning of the symbols in this manual 2-1
2 2 Use in accordance with the regulations 2-2
2 3 Safety Instructions 2-2
2 4 Servicing the machine safely 2-15
2 5 Signs on the machine 2-22
2 5 1 Introduction 2-22
2 5 2 Arrangement and explanations of signs 2-23
3 Control and operation 3-1
3 1 Operating and control elements 3-1
3 1 1 Overview of the control cab 3-1
3 1 2 Arrangement of joystick 3-4
3 1 3 Keyboard 3-4
3 1 4 Cab control board 3-10
3 1 5 Monitoring display 3-11
3 1 6 Menus and functions of the display 3-12
3 2 The access and the outfit of the cab 3-40
3 2 1 Enter or leave the cab 3-42
3 2 2 Tilting operator cab (optional) 3-46
3 2 3 Safety lever 3-49
3 2 4 Operator’s seat 3-50
3 2 5 Emergency exit 3-56
3 2 6 Fire extinguisher 3-57
3 2 7 Windscreen wiper 3-59
3 2 8 Field of view 3-61
3 2 9 Lighting 3-62
3 2 10 Heating/air-conditioning system 3-65
3 2 11 Pressurization/reinforced filtration system (optional) 3-74
3 3 Setting the machine into operation 3-74
3 3 1 Start and stop the machine 3-76
3 3 2 Starting aids (optional) 3-83
3 3 3 Preheating procedure (optional) 3-85
3 3 4 Warm-up procedure for Diesel engine and hydraulic circuit 3-93
3 3 5 Jump start procedure 3-95
3 3 6 Emergency and safety operations 3-96
3 3 7 Travel movements 3-107
Working with the machine 3-110
3 4 1 Uppercarriage swing movements 3-117
3 4 2 Working position 3-119
3 4 3 Joystick functions when setting up the machine 3-119
3 4 4 Lower the attachment when the engine is not running 3-131
3 5 Attaching and dismounting equipment parts 3-132
3 5 1 Use a quick coupler (optional) 3-133
3 5 2 Grapple or shear installed on the stick (optional) 3-135
3 5 3 Hydraulic hammer installed on the stick (optional) 3-139
3 5 4 Shear installed on the boom (optional) 3-142
3 6 General working methods 3-144
3 6 1 Minimum impact working methods for your machine 3-144
3 6 2 Preparatory activities 3-144
3 6 3 Working with the backhoe bucket 3-145
3 6 4 Loading the transport vehicle 3-147
3 6 5 Working with the shovel type bucket 3-147
3 6 6 Working with the clamshell bucket (construction equipment) 3-149
3 6 7 Hoisting work 3-151
3 6 8 Working with the hydraulic hammer 3-152
3 6 9 Working with the grapple (industrial equipment) 3-153
3 6 10 Skimming 3-154
3 7 Transport 3-155
3 7 1 Transporting the machine on a low loader 3-156
3 7 2 Loading the machine with a crane 3-158
3 7 3 Travelling procedures for mining machine 3-159
3 7 4 Excavator lifting and lashing operations 3-162
4 Malfunctions 4-1
4 1 Faults and remedies 4-2
4 1 1 Diesel engine and fuel system 4-2
4 1 2 Hydraulic system 4-9
4 1 3 Transmission 4-9
4 1 4 Electrical system 4-10
4 1 5 Work equipment 4-10
4 1 6 Heating/air-conditioning system 4-10
4 2 Fuses and relays 4-12
4 2 1 Electrical box E50 4-13
4 2 2 Cab connection box E1005 4-15
5 Maintenance 5-1
Servicing the machine safely 5-1
Maintenance access doors 5-8
5 2 1 Overview of access doors 5-8
5 2 2 Door lock 5-9
Maintenance anchor points 5-9
5 3 1 Approved anchor points 5-10
5 3 2 Use the anchor points 5-15
Lubricants and operating fluids 5-15
5 4 1 General information on changing lubricants and operating fluids 5-15
5 4 2 Lubrication chart 5-17
5 4 3 Lubricant chart 5-19
5 4 4 Operating material chart 5-20
5 4 5 Service station 5-20
5 4 6 Grease devices 5-22 ~
Lubricating and operating material specifications 5-23 ~
5 5 1 Lubricating oil for the Diesel engine 5-23 ~
5 5 2 Fuel 5-24 c
0 5 5 3 Coolant 5-24
5 5 4 Hydraulic oil specifications for LIEBHERR Mining excavators 5-24 ;
5 5 5 Swing and travel gear oils 5-30 c3
5 5 6 Splitterbox oil 5-32 ~
5 5 7 Lubricating grease 5-32
5 5 8 Other lubricants 5-34
5 6 Condition monitoring with oil analysis 5-35
5 6 1 General information 5-35
5 6 2 Oil sampling 5-35
5 6 3 Sample processing 5-43
5 7 Diesel engine 5-47
5 7 1 Check the oil level of the Diesel engine 5-47
5 7 2 Change the Diesel engine oil 5-48
5 7 3 Replace the oil filter elements 5-50
5 7 4 Replace the filter element of the oil separator (if installed) 5-51
5 7 5 Belts and tensioning devices 5-51
5 7 6 Check and adjust the valve clearance 5-52
5 7 7 Vibration damper 5-52
5 7 8 Heater flange (optional) 5-52
5 7 9 Mounting screws of the Diesel engine 5-52
5 7 10 Elastic bedding 5-53
5 8 Splitterbox 5-54
5 8 1 Splitterbox mounting screws 5-54
5 8 2 Elastic bedding 5-56
5 8 3 Breather filter 5-57
5 9 Cooling system 5-57
5 9 1 Check and clean the cooling system 5-57
5 9 2 Check the coolant level 5-58
5 9 3 Coolant antifreeze and anti-corrosion fluid 5-59
5 9 4 Change the coolant 5-59
5 9 5 Replace the coolant filter (if installed) 5-61
5 10 Fuel system 5-62
5 10 1 Refuel 5-62
5 10 2 Drain the fuel tank 5-63
5 10 3 Clean the fuel tank 5-64
5 10 4 Fuel filtering system 5-65
5 11 Dry air filter 5-76
5 11 1 Replace the primary filter element 5-78
5 11 2 Replace the safety element 5-79
5 11 3 Clean the precleaner air channels 5-80
5 11 4 Clean the housing of the air filter elements 5-81
5 11 5 Check the air intake system, hoses, elbow tubes, clamps 5-82
5 12 Hydraulic system 5-82
5 12 1 Preparatory activities 5-83
5 12 2 Check the oil level in the hydraulic tank 5-84
5 12 3 Release the pressure from the hydraulic system 5-85
5 12 4 Drain and fill the hydraulic tank 5-86
5 12 5 Hydraulic oil coolers 5-89
5 12 6 Leak oil filter and return filter 5-89
5 12 7 Piloting and replenishing oil filters 5-90
5 12 8 High pressure filters in working circuit 5-92
5 12 9 Servo oil circuit 5-95
5 12 10 Remove the intake hoses from the pumps 5-96
5 12 11 Bleed the hydraulic pumps 5-97
5 12 12 Bleed the hydraulic cylinders 5-99
5 12 13 Bleed the valve blocks 5-99
5 12 14 Return-line filter for the hydraulic hammer (optional) 5-100
5 12 15 Oil cooler protection filters (optional equipment) 5-102
5 12 16 Servicing the hydraulic cylinder 5-103
5 12 17 Replacement of the hydraulic hoses 5-104
5 12 18 Progressive criss-cross tightening procedure 5-107
5 13 Oil changes on components 5-108
5 13 1 General information 5-108
5 13 2 Swing gear- Oil change 5-109
5 13 3 Travel gear- Oil change 5-112
5 13 4 Swing gears and travel gears flushing 5-114
5 13 5 Splitterbox – Oil change 5-115
Track components 5-116
5 14 1 Check the track components mounting 5-116
5 14 2 Check the track tension 5-122
5 14 3 Increase the track tension 5-123
5 14 4 Decrease the track tension 5-124
5 14 5 Clean the travel gear 5-125
5 14 6 Carrier rails for track chain (optional) 5-125
Electrical system 5-127
5 15 1 Notes on the electrical system 5-127
5 15 2 Batteries switches and EDC connectors 5-127
5 15 3 Battery care 5-129
5 15 4 Electrical components location 5-131
Heating/air-conditioning system 5-132
5 16 1 Heating system 5-133
5 16 2 Air-conditioning system 5-135
5 16 3 Additional maintenance work 5-138
5 16 4 Additional cab heater (optional) 5-139
5 16 5 Cab preheating system (optional equipment) 5-139
Cab pressurization (optional) 5-139
5 17 1 Aeration device (optional) 5-139
5 17 2 Pressurization/reinforced filtration system (optional) 5-140
Greasing the machine 5-141
5 18 1 Lubrication of attachment bearing points 5-141
5 18 2 Lubrication of special tools (optional) 5-141
Check mounting bolts for tightness 5-141
5 19 1 Counterweight mounting bolts 5-142
5 19 2 Mounting bolts of the swing ring 5-143
5 19 3 Mounting bolts of the fuel tank 5-143
5 19 4 Mounting bolts of the hydraulic tank 5-144
5 19 5 Mounting bolts of swing gear and swing motor 5-145
5 19 6 Mounting bolts of hydraulic pumps 5-146
5 19 7 Mounting bolts of the cab 5-146
5 19 8 Mounting bolts of the cab elevation (if installed) 5-148
5 19 9 Mounting bolts of the tilting operator cab (optional) 5-148
5 19 10 Mounting bolts of side frames 5-150
Quick coupler ( optional) 5-150
Drive unit brakes and swing gear brakes 5-150
Fire suppression system 5-151
Starting aids (optional) 5-151
General maintenance points 5-154
5 24 1 Replacing working parts 5-154
5 24 2 Welding work on the machine 5-154
Control and maintenance chart 5-155
5 25 1 General information 5-155
5 25 2 How to use the maintenance chart 5-156
5 25 3 Daily Maintenance Schedule – R9150 5-157 ~
5 25 4 250 Hours Maintenance Schedule – R9150 5-163 ~
5 25 5 500 Hours Maintenance Schedule – R9150 5-165 ~
5 25 6 1000 Hours Maintenance Schedule – R9150 5-172 g
5 25 7 2000 Hours Maintenance Schedule – R9150 5-180 :e
Appendix 6-1
I 6 1 Visual check of the hydraulic hoses 6-1
6 1 1 Preface 6-1
6 1 2 General information 6-2
6 1 3 Components functions 6-4
6 1 4 Recommendations for hose assembly maintenance 6-5
6 2 Cleaning procedure for hydraulic circuits 6-9
6 2 1 Preface 6-9
6 2 2 General information about hydraulic oil contamination 6-9
6 2 3 General cleaning procedure 6-11
6 2 4 Location of the hydraulic tank filters 6-11
6 2 5 Working pumps circuit 6-12
6 2 6 Swing circuit 6-18
6 2 7 Cooling pumps circuit 6-21
6 2 8 Travel motors circuit 6-25
6 2 9 Backhoe cylinders lines 6-28
6 2 10 Shovel cylinders lines 6-34
6 2 11 Clean the hydraulic tank 6-43
6 2 12 Restart the machine 6-43
6 2 13 Monitor the restarted machine 6-45
6 3 Centralized lubrication system 6-45

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