Liebherr R 9150- R 9150B Hydraulic excavator Operating Manual 30614 – PDF DOWNLOAD

Description

Liebherr R 9150- R 9150B Hydraulic excavator Operating Manual 30614 – PDF DOWNLOAD

FILE DETAILS:

Liebherr R 9150- R 9150B Hydraulic excavator Operating Manual 30614 – PDF DOWNLOAD

Language : English
Pages : 596
Downloadable : Yes
File Type : PDF
Size: 127 MB

DESCRIPTION:

Liebherr R 9150- R 9150B Hydraulic excavator Operating Manual 30614 – PDF DOWNLOAD

Product identification
Manufacturer: Liebherr-Werk Bischofshofen GmbH
Type: R 9150 – R 9150B
Type no.:1133 / 1438 / 1653
from serial number:30614

Preface

These operating instructions have been written for the machine operator and for the maintenance personnel of the machine.

They contain:

• The technical data.
• The safety requirements.
• The operating instructions.
• The maintenance instructions.

The operating instructions are to be read and used carefully by all persons who carry out work with or on the machine before putting the machine into service for the first time and later, at regular intervals.

Work with or on the machine includes, for example:

• Operation, including setting up and equipping, rectifying malfunctions during the course of work, resolving production dropouts, care, disposal of operating and process materials.
• Maintenance, including maintenance, inspection, and repair work.
• Transportation or loading the machine.

The operating instructions allow the machine operator to familiarize themselves with the machine more easily and prevent malfunctions occurring due to improper operation.

The observance of the operating and maintenance instructions by maintenance personnel:

• Increases reliability in use.
• Extends the service life of your machine.
• Reduces repair costs and downtime.

The operating instructions belong with the machine for the entire lifetime of the machine. Place a copy in an easily reached position on the cab storage shelf. This copy must be replaced immediately if lost, damaged, or unreadable.

The operating and maintenance instructions must be completed by information on current national regulations for accident prevention and protection. In addition to the operating instructions and legally binding regulations on accident prevention that apply in the user country and at the point of use, authorized specialist rules for safe and correct working procedures are also to be observed.

These operating and maintenance instructions contain all the information required for operating and maintaining your machine.

• Some illustrations in these operating instructions may depict details and working devices that differ from your machine.
• In some illustrations, protective devices and covers have been removed in the interest of better presentation.
• Improvements, which are always being incorporated into our machines, may result in changes to your machine that are not yet indicated in these operating instructions.

However, should you require any further explanations or information, Liebherr’s technical documentation, sales school, and customer service departments are available for your convenience.

You will appreciate that Liebherr warranty claims made on the basis of improper operation, unsatisfactory maintenance, use of unauthorized operating materials, or non-adherence to safety regulations cannot be recognized.

Liebherr will annul any and all obligations incurred by Liebherr and/or its dealerships, such as guarantee commitments, service contracts, etc., without prior notice in the event that replacement parts other than original Liebherr parts or parts purchased from Liebherr are used for maintenance or repair work.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr R 9150- R 9150B Hydraulic excavator Operating Manual 30614 – PDF DOWNLOAD

1 Product description 1-1
1 1 Assembly- overview 1-1
1 1 1 Machine and construction equipment 1-1
1 1 2 Uppercarriage 1-3
1 1 3 Undercarriage 1-4
1 2 Vibration emission 1-4
1 3 EC Declaration of Conformity 1-6
1 4 Technical data 1-7
1 4 1 Working technical data 1-7
1 4 2 Technical description 1-8
2 Safety instructions 2-1
2 1 Meaning of the symbols in this manual 2-1
2 2 Use in accordance with the regulations 2-2
2 3 Safety Instructions 2-2
2 4 Servicing the machine safely 2-15
2 5 Signs on the machine 2-22
2 5 1 Introduction 2-22
2 5 2 Arrangement and explanations of signs 2-23
3 Control and operation 3-1
3 1 Operating and control elements 3-1
3 1 1 Overview of the control cab 3-1
3 1 2 Arrangement of joystick 3-4
3 1 3 Keyboard 3-4
3 1 4 Cab control board 3-10
3 1 5 Monitoring display 3-11
3 1 6 Menus and functions of the display 3-12
3 2 The access and the outfit of the cab 3-41
3 2 1 Enter or leave the cab 3-42
3 2 2 Safety lever 3-49
3 2 3 Operator’s seat 3-50
3 2 4 Emergency exit 3-56
3 2 5 Fire extinguisher 3-57
3 2 6 Windscreen wiper 3-59
3 2 7 Field of view 3-61
3 2 8 Lighting 3-63
3 2 9 Heating/air-conditioning system 3-66
3 3 Setting the machine into operation 3-76
3 3 1 Start and stop the machine 3-77
3 3 2 Starting aids (optional) 3-86
3 3 3 Preheating procedure – Webasto configuration (A) (optional) 3-89
3 3 4 Preheating procedure – Eberspacher configuration (B) (optional) 3-97
3 3 5 Warm-up procedure for Diesel engine and hydraulic circuit 3-105
3 4 1 Uppercarriage swing movements 3-126
3 4 2 Working position 3-128
3 4 3 Joystick functions when setting up the machine 3-128
3 4 4 Lower the attachment when the engine is not running 3-140
3 4 5 Overload warning device (optional equipment) 3-141
3 4 6 Pressurised attachment (optional) 3-143
3 5 Attaching and dismounting equipment parts 3-144
3 5 1 General instructions 3-145
3 5 2 Set the configuration of the hydraulic supply lines 3-145
3 5 3 Install a quick coupler (optional equipment) on and remove it from the stick 3-147
3 5 4 Attach a non-rotary tool on and remove it from a quick coupler (optional equipments) 3-147
3 5 5 Attach a rotary tool on and remove it from a quick coupler (optional equipments) 3-148
3 5 6 Install a grapple or a shear (optional equipment) on and remove it from the stick 3-150
3 5 7 Install a hydraulic hammer (optional equipment) on and remove it from the stick 3-153
3 5 8 Select the special tool 3-155
3 6 General working methods 3-155
3 6 1 Minimum impact working methods for your machine 3-155
3 6 2 Preparatory activities 3-156
3 6 3 Working with the backhoe bucket 3-157
3 6 4 Loading the transport vehicle 3-158
3 6 5 Working with the shovel type bucket 3-159
3 6 6 Working with the clamshell bucket (construction equipment) 3-161
3 6 7 Hoisting work 3-162
3 6 8 Working with the hydraulic hammer 3-163
3 6 9 Working with the grapple (industrial equipment) 3-165
3 6 10 Skimming 3-166
3 7 Transport 3-166
3 7 1 Transporting the machine on a low loader 3-167
3 7 2 Loading the machine with a crane 3-170
3 7 3 Travelling procedures for mining machine 3-171
3 7 4 Excavator lifting and lashing operations 3-173
4 Malfunctions 4-1
4 1 Faults and remedies 4-2
4 1 1 Diesel engine and fuel system 4-2
4 1 2 Hydraulic system 4-9
4 1 3 Transmission 4-9
4 1 4 Electrical system 4-10
4 1 5 Work equipment 4-10
4 1 6 Heating/air-conditioning system 4-10
4 2 Fuses and relays 4-12
4 2 1 Electrical box E50 4-13
4 2 2 Cab connection box E1005 4-15
5 Maintenance 5-1
5 1 Servicing the machine safely 5-1
5 2 Access points for the maintenance 5-7
5 2 1 Access points overview 5-7
5 2 2 Door lock 5-9
5 3 Maintenance anchor points 5-10
5 3 1 Approved anchor points 5-10
5 3 2 Use the anchor points 5-13
5 4 Lubricants and operating fluids 5-14
5 4 1 General information on changing lubricants and operating fluids 5-14 ~
5 4 2 Lubrication chart 5-15 C”II 5 4 3 Lubricant chart 5-17 8–
5 4 4 Operating material chart 5-18 g
5 4 5 Service station 5-18 :;:::;
5 4 6 Grease devices 5-20 ;
5 5 Lubricating and operating material specifications 5-21 c3
5 5 1 Lubricating oil for the Diesel engine 5-21 ~
5 5 2 Fuel 5-22
5 5 3 Coolant 5-22
5 5 4 Hydraulic oil specifications for LIEBHERR Mining excavators 5-22
5 5 5 Swing and travel gear oils 5-28
5 5 6 Splitterbox oil 5-30
5 5 7 Lubricating grease 5-30
5 5 8 Other lubricants 5-32
5 6 Condition monitoring with oil analysis 5-33
5 6 1 General information 5-33
5 6 2 Oil sampling 5-33
5 6 3 Sample processing 5-41
5 7 Diesel engine 5-45
5 7 1 Check the oil level of the Diesel engine 5-45
5 7 2 Change the Diesel engine oil 5-46
5 7 3 Replace the oil filter elements 5-48
5 7 4 Replace the filter element of the oil separator (if installed) 5-49
5 7 5 Belts and tensioning devices 5-49
5 7 6 Check and adjust the valve clearance 5-50
5 7 7 Vibration damper 5-50
5 7 8 Heater flange (optional) 5-50
5 7 9 Mounting screws of the Diesel engine 5-50
5 7 10 Elastic bedding 5-51
5 8 Splitterbox 5-52
5 8 1 Splitterbox mounting screws 5-52
5 8 2 Elastic bedding 5-54
5 8 3 Breather filter 5-55
5 9 Cooling system 5-55
5 9 1 Check and clean the cooling system 5-55
5 9 2 Check the coolant level 5-56
5 9 3 Coolant antifreeze and anti-corrosion fluid 5-57
5 9 4 Change the coolant 5-57
5 9 5 Replace the coolant filter (if installed) 5-59
5 10 Fuel system 5-60
5 10 1 Refuel 5-60
5 10 2 Drain the fuel tank 5-63
5 10 3 Clean the fuel tank 5-64
5 10 4 Fuel filtering system 5-65
5 11 Compressed air system (optional) 5-76
5 11 1 Pressurised attachment (optional) 5-76
5 12 Dry air filter 5-78
5 12 1 Replace the primary filter element 5-81
5 12 2 Replace the safety element 5-82
5 12 3 Clean the precleaner air channels 5-83
5 12 4 Clean the housing of the air filter elements 5-84
5 12 5 Check the air intake system, hoses, elbow tubes, clamps 5-85
5 13 Hydraulic system 5-85
5 13 1 Preparatory activities 5-86
5 13 2 Check the oil level in the hydraulic tank 5-87
5 13 3 Release the pressure from the hydraulic system 5-88
5 13 4 Drain and fill the hydraulic tank 5-89
5 13 5 Hydraulic oil coolers 5-92
5 13 6 Leak oil filter and return filter 5-92
5 13 7 Piloting and replenishing oil filters 5-93
5 13 8 High pressure filters in working circuit 5-95
5 13 9 Servo oil circuit 5-98
5 13 10 Remove the intake hoses from the pumps 5-99
5 13 11 Bleed the hydraulic pumps 5-100
5 13 12 Bleed the hydraulic cylinders 5-102
5 13 13 Bleed the valve blocks 5-102
5 13 14 Return-line filter for the hydraulic hammer (optional) 5-103
5 13 15 Oil cooler protection filters (optional equipment) 5-105
5 13 16 Auxiliary hydraulic outlet (optional equipment) 5-106
5 13 17 Servicing the hydraulic cylinder 5-108
5 13 18 Replacement of the hydraulic hoses 5-109
5 13 19 Progressive criss-cross tightening procedure 5-113
Oil changes on components 5-114
5 14 1 General information 5-114
5 14 2 Swing gear- Oil change 5-114
5 14 3 Travel gear and Lifetime travel gear (optional) – Oil change 5-117
5 14 4 Swing gears and travel gears flushing 5-122
5 14 5 Splitterbox – Oil change 5-122
Track components 5-124
5 15 1 Check the track components mounting 5-124
5 15 2 Check the track tension 5-129
5 15 3 Increase the track tension 5-129
5 15 4 Decrease the track tension 5-130
5 15 5 Clean the travel gear 5-131
Electrical system 5-131
5 16 1 Notes on the electrical system 5-131
5 16 2 Batteries switches and EDC connectors 5-132
5 16 3 Battery care 5-133
5 16 4 Electrical components location 5-135
Heating/air-conditioning system 5-136
5 17 1 Heatingsystem 5-137
5 17 2 Air-conditioning system 5-139
5 17 3 Additional maintenance work 5-142
5 17 4 Additional cab heater (optional) 5-143
5 17 5 Cab preheating system (optional equipment) 5-143
Cab pressurization (optional) 5-143
5 18 1 Aeration device (optional) 5-143
Greasing the machine 5-144
5 19 1 Lubrication of attachment bearing points 5-144
5 19 2 Lubrication of special tools (optional) 5-145
Check mounting bolts for tightness 5-145
5 20 1 Counterweight mounting bolts 5-146
5 20 2 Mounting bolts of the swing ring 5-147
5 20 3 Mounting bolts of the fuel tank 5-147
5 20 4 Mounting bolts of the hydraulic tank 5-148
5 20 5 Mounting bolts of swing gear and swing motor 5-149
5 20 6 Mounting bolts of hydraulic pumps 5-150
5 20 7 Mounting bolts of the cab 5-150
5 20 8 Mounting bolts of the cab elevation (if installed) 5-152
5 20 9 Mounting bolts of removable side frames (if installed) 5-153
Quick coupler ( optional) 5-153
Drive unit brakes and swing gear brakes 5-153
Fire suppression system 5-154
Starting aids (optional) 5-154
5 24 1 Starting aids – Webasto configuration (A) 5-154
5 24 2 Starting aids – Eberspacher configuration (8) 5-158 ~
General maintenance points 5-161 ~
5 25 1 Replacing working parts 5-161 8
5 25 2 Welding work on the machine 5-162 g
Control and maintenance chart 5-162 ~
5 26 1 General information 5-163 i;:
5 26 2 How to use the maintenance chart 5-163 c3
UJ 5 26 3 Daily Maintenance Schedule – R9150 5-165 1
5 26 4 250 Hours Maintenance Schedule – R9150 5-171
5 26 5 500 Hours Maintenance Schedule – R9150 5-173
Operating Manual
5 26 6 1000 Hours Maintenance Schedule – R9150 5-180
5 26 7 2000 Hours Maintenance Schedule – R9150 5-188
6 Appendix 6-1
6 1 Visual check of the hydraulic hoses 6-1
6 1 1 Preface 6-1
6 1 2 General information 6-2
6 1 3 Components functions 6-4
6 1 4 Recommendations for hose assembly maintenance 6-5
6 2 Cleaning procedure for hydraulic circuits 6-9
6 2 1 Preface 6-9
6 2 2 General information about hydraulic oil contamination 6-9
6 2 3 General cleaning procedure 6-11
6 2 4 Location of the hydraulic tank filters 6-11
6 2 5 Working pumps circuit 6-12
6 2 6 Swing circuit 6-18
6 2 7 Cooling pumps circuit 6-21
6 2 8 Travel motors circuit 6-25
6 2 9 Backhoe cylinders lines 6-28
6 2 10 Shovel cylinders lines 6-34
6 2 11 Clean the hydraulic tank 6-43
6 2 12 Restart the machine 6-43
6 2 13 Monitor the restarted machine 6-45
6 3 Centralized lubrication system 6-45

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M