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Liebherr R 924 Compact 911 198 Material Handler Hydraulic Excavator Operating Manual SN 23159 – PDF DOWNLOAD
$28.95
Liebherr R 924 Compact 911 198 Material Handler Hydraulic Excavator Operating Manual SN 23159 – PDF DOWNLOAD
Product ID
Manufacturer: LIEBHERR France SAS.
Type: R 924 Compact
Type no.: 911 / 198
From Serial no.: 23159
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Description
Liebherr R 924 Compact 911 198 Material Handler Hydraulic Excavator Operating Manual SN 23159 – PDF DOWNLOAD
FILE DETAILS:
Liebherr R 924 Compact 911 198 Material Handler Hydraulic Excavator Operating Manual SN 23159 – PDF DOWNLOAD
Language : English
Pages : 355
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Liebherr R 924 Compact 911 198 Material Handler Hydraulic Excavator Operating Manual SN 23159 – PDF DOWNLOAD
Product ID
Manufacturer: LIEBHERR France SAS.
Type: R 924 Compact
Type no.: 911 / 198
From Serial no.: 23159
Preface:
These operating instructions have been written for the machine operator and for the maintenance personnel of the machine.
They contain:
– The technical data.
– The safety requirements.
– The operating instructions.
– The maintenance instructions.
The operating instructions are to be read and used carefully by all persons who carry out work with or on the machine before putting the machine into service for the first time and later, at regular intervals.
Work with or on the machine includes, for example:
- Operation including setting up and equipping, rectifying malfunctions during the course of work, resolving production dropouts, care, disposal of operating and process materials.
- Maintenance, including maintenance, inspection and repair work.
- Transportation or loading the machine.
The operating instructions allow the machine operator to familiarize themselves with the machine more easily and prevent malfunctions occurring due to improper operation. The observance of the operating and maintenance instructions by maintenance personnel:
- increases reliability in use.
- extends the service life of your machine.
- reduces repair costs and downtime.
The operating instructions belong with the machine for the entire lifetime of the machine. Place a copy in an easily reached position on the cab storage shelf. This copy must be replaced immediately if lost, damaged or unreadable.
The operating and maintenance instructions must be completed by information on current national regulations for accident prevention and protection. In addition to the operating instructions and legally binding regulations on accident prevention which apply in the user country and at point of use, authorized specialist rules for safe and correct working procedures are also to be observed.
These operating and maintenance instructions contain all the information required for operating and maintaining your machine.
- Some illustrations in these operating instructions may depict details and working devices which differ from your machine.
- In some illustrations, protective devices and covers have been removed in the interests of better presentation.
- Improvements, which are always being incorporated into our machines, may result in changes to your machine which are not yet indicated in these operating instructions.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr R 924 Compact 911 198 Material Handler Hydraulic Excavator Operating Manual SN 23159 – PDF DOWNLOAD
1 Product description 1-1
1 1 Assembly – overview 1-1
1 1 1 Machine and construction equipment 1-1
1 1 2 Machine for transferring material 1-3
1 1 3 Upper carriage 1-4
1 1 4 Chassis 1-6
1 2 Technical data 1-6
1 1 Assembly – overview 1-1
1 1 1 Machine and construction equipment 1-1
1 1 2 Machine for transferring material 1-3
1 1 3 Upper carriage 1-4
1 1 4 Chassis 1-6
1 2 Technical data 1-6
2 Safety instructions 2-1
2 1 Symbols in the handbooks 2-1
2 2 Use in accordance with the regulations 2-2
2 3 Safety Instructions 2-2
2 4 Servicing the machine safely 2-13
2 5 Signs on the machine 2-19
2 5 1 Introduction 2-19
2 5 2 Arrangement of signage 2-19
2 5 3 Explanation of signage 2-20
2 6 Nameplates on the machine 2-25
2 1 Symbols in the handbooks 2-1
2 2 Use in accordance with the regulations 2-2
2 3 Safety Instructions 2-2
2 4 Servicing the machine safely 2-13
2 5 Signs on the machine 2-19
2 5 1 Introduction 2-19
2 5 2 Arrangement of signage 2-19
2 5 3 Explanation of signage 2-20
2 6 Nameplates on the machine 2-25
3 Control and operation 3-1
3 1 Operating and control elements 3-1
3 1 1 Controls in the operator’s cab 3-1
3 1 2 The joysticks 3-3
3 1 3 Control unit 3-6
3 1 4 Monitoring display 3-11
3 1 5 Main screen (BST V3 1) 3-14
3 1 6 Display for LIEBHERR particle filter (optional) 3-30
3 2 Access and equipment of the cab 3-32
3 2 1 Entering or leaving the cab 3-33
3 2 2 Height and inclination adjustable cab (optional extra) 3-35
3 2 3 Safety lever 3-38
3 2 4 Operator’s seat 3-39
3 2 5 Windscreen 3-43
3 2 6 Sunshade 3-43
3 2 7 Emergency exit – rear window 3-44
3 2 8 Interior lighting 3-44
3 2 9 Fire extinguisher* 3-45
3 2 10Windscreen wiper 3-45
3 2 11Lighting 3-46
3 2 12The heater and air conditioner 3-48
3 2 13Additional standstill heater (Option) 3-53
3 3 Setting the machine into operation 3-57
3 3 1 Starting / stopping the machine 3-59
3 3 2 Anti-theft device with code key (option) 3-61
3 3 3 Immobilizer with electronic ignition key (option) 3-62
3 3 4 Switching the Diesel engine off 3-67
3 3 5 indicatorStarting aids 3-68
3 3 6 Jump start procedure 3-70
3 3 7 Travel functions 3-71
3 3 8 Drive warning device (optional extra) 3-75
3 4 Operating the excavator in safety modes 3-76
3 4 1 Board E52 for safety mode of Diesel engine & servo control 3-76
3 4 2 Safety operation of the main working pumps 3-79
3 5 Recovering, towing the machine 3-79
3 1 Operating and control elements 3-1
3 1 1 Controls in the operator’s cab 3-1
3 1 2 The joysticks 3-3
3 1 3 Control unit 3-6
3 1 4 Monitoring display 3-11
3 1 5 Main screen (BST V3 1) 3-14
3 1 6 Display for LIEBHERR particle filter (optional) 3-30
3 2 Access and equipment of the cab 3-32
3 2 1 Entering or leaving the cab 3-33
3 2 2 Height and inclination adjustable cab (optional extra) 3-35
3 2 3 Safety lever 3-38
3 2 4 Operator’s seat 3-39
3 2 5 Windscreen 3-43
3 2 6 Sunshade 3-43
3 2 7 Emergency exit – rear window 3-44
3 2 8 Interior lighting 3-44
3 2 9 Fire extinguisher* 3-45
3 2 10Windscreen wiper 3-45
3 2 11Lighting 3-46
3 2 12The heater and air conditioner 3-48
3 2 13Additional standstill heater (Option) 3-53
3 3 Setting the machine into operation 3-57
3 3 1 Starting / stopping the machine 3-59
3 3 2 Anti-theft device with code key (option) 3-61
3 3 3 Immobilizer with electronic ignition key (option) 3-62
3 3 4 Switching the Diesel engine off 3-67
3 3 5 indicatorStarting aids 3-68
3 3 6 Jump start procedure 3-70
3 3 7 Travel functions 3-71
3 3 8 Drive warning device (optional extra) 3-75
3 4 Operating the excavator in safety modes 3-76
3 4 1 Board E52 for safety mode of Diesel engine & servo control 3-76
3 4 2 Safety operation of the main working pumps 3-79
3 5 Recovering, towing the machine 3-79
3 5 1 Pre-requisite 3-80
3 5 2 Process preconisations 3-80
3 5 3 Other preconisations 3-82
3 5 4 With clevis type eylet available 3-82
3 6 Working with the machine 3-83
3 6 1 Low idle automatic 3-87
3 6 2 Operating the swing gear 3-88
3 6 3 Working position 3-90
3 6 4 Working attachment control 3-91
3 6 5 Lowering the working attachment with the engine shut down 3-93
3 6 6 Turning, rotating, bolting and unbolting the add-on unit 3-93
3 6 7 Lifting magnet control system (optional equipment) 3-94
3 6 8 Control of special equipments via the additional pedals 3-96
3 6 9 Commutation of the controls for an additional user AHS (special equipment) 3-99
3 6 10Special control system of the joysticks (Option) 3-100
3 6 11Transferring controls PCSA – LH (optional extra) 3-102
3 6 12transferring controls PCSA – J Deere (optional extra) 3-103
3 6 13Commutation of the controls for an additional user AHS (special equipment) 3-104
3 6 14Dozer blade 3-105
3 6 15Hoist limitation boom (option) 3-106
3 6 16Mechanical stanchion cylinder shut-down (option) 3-111
3 6 17Overload warning device (Option) 3-114
3 7 Attaching and dismounting equipment parts 3-116
3 7 1 Attaching and dismounting the bucket 3-117
3 7 2 Attaching and dismounting the bucket with improved sealing 3-119
3 7 3 Attaching and dismounting the grab on stick 3-122
3 7 4 Attaching and dismounting the grab on stick 3-125
3 7 5 Attaching and dismounting the grab on the industrial stanchion 3-127
3 7 6 Attaching and dismounting the stick to the boom 3-130
3 7 7 Mechanical quick-change adapter (optional extra) 3-132
3 7 8 Hydraulic quick-change adapter (optional extra) 3-137
3 7 9 LIKUFIX – hydraulic coupling system (optional extra) 3-143
3 7 10Control of the swivel rotator (option) 3-146
3 8 General working methods 3-147
3 8 1 Minimum impact working methods for your machine 3-147
3 8 2 Preparatory activities 3-147
3 8 3 Using a backhoe bucket 3-149
3 8 4 Loading a transport vehicle 3-150
3 8 5 Skimming 3-152
3 8 6 Using a clamshell bucket (earthmoving attachment) 3-153
3 8 7 Using a multiple tine grapple (industrial attachment) 3-155
3 8 8 Using an hydraulic hammer 3-156
3 9 Transport 3-157
3 9 1 Transporting the machine on a low loader 3-158
3 9 2 Loading the machine with a crane 3-160
3 5 2 Process preconisations 3-80
3 5 3 Other preconisations 3-82
3 5 4 With clevis type eylet available 3-82
3 6 Working with the machine 3-83
3 6 1 Low idle automatic 3-87
3 6 2 Operating the swing gear 3-88
3 6 3 Working position 3-90
3 6 4 Working attachment control 3-91
3 6 5 Lowering the working attachment with the engine shut down 3-93
3 6 6 Turning, rotating, bolting and unbolting the add-on unit 3-93
3 6 7 Lifting magnet control system (optional equipment) 3-94
3 6 8 Control of special equipments via the additional pedals 3-96
3 6 9 Commutation of the controls for an additional user AHS (special equipment) 3-99
3 6 10Special control system of the joysticks (Option) 3-100
3 6 11Transferring controls PCSA – LH (optional extra) 3-102
3 6 12transferring controls PCSA – J Deere (optional extra) 3-103
3 6 13Commutation of the controls for an additional user AHS (special equipment) 3-104
3 6 14Dozer blade 3-105
3 6 15Hoist limitation boom (option) 3-106
3 6 16Mechanical stanchion cylinder shut-down (option) 3-111
3 6 17Overload warning device (Option) 3-114
3 7 Attaching and dismounting equipment parts 3-116
3 7 1 Attaching and dismounting the bucket 3-117
3 7 2 Attaching and dismounting the bucket with improved sealing 3-119
3 7 3 Attaching and dismounting the grab on stick 3-122
3 7 4 Attaching and dismounting the grab on stick 3-125
3 7 5 Attaching and dismounting the grab on the industrial stanchion 3-127
3 7 6 Attaching and dismounting the stick to the boom 3-130
3 7 7 Mechanical quick-change adapter (optional extra) 3-132
3 7 8 Hydraulic quick-change adapter (optional extra) 3-137
3 7 9 LIKUFIX – hydraulic coupling system (optional extra) 3-143
3 7 10Control of the swivel rotator (option) 3-146
3 8 General working methods 3-147
3 8 1 Minimum impact working methods for your machine 3-147
3 8 2 Preparatory activities 3-147
3 8 3 Using a backhoe bucket 3-149
3 8 4 Loading a transport vehicle 3-150
3 8 5 Skimming 3-152
3 8 6 Using a clamshell bucket (earthmoving attachment) 3-153
3 8 7 Using a multiple tine grapple (industrial attachment) 3-155
3 8 8 Using an hydraulic hammer 3-156
3 9 Transport 3-157
3 9 1 Transporting the machine on a low loader 3-158
3 9 2 Loading the machine with a crane 3-160
4 Malfunctions 4-1
4 1 Error code charts 4-2
4 1 1 Sensors 4-2
4 1 2 Regulating circuit 4-3
4 1 3 Keypad 4-4
4 1 4 Display 4-5
4 1 5 Coding error 4-5
4 1 6 Other errors 4-5
4 1 7 Error due to warning symbols in SY field 4-5
4 2 Faults and remedies 4-7
4 2 1 Diesel engine and fuel system 4-7
4 2 2 Hydraulic system 4-8
4 1 Error code charts 4-2
4 1 1 Sensors 4-2
4 1 2 Regulating circuit 4-3
4 1 3 Keypad 4-4
4 1 4 Display 4-5
4 1 5 Coding error 4-5
4 1 6 Other errors 4-5
4 1 7 Error due to warning symbols in SY field 4-5
4 2 Faults and remedies 4-7
4 2 1 Diesel engine and fuel system 4-7
4 2 2 Hydraulic system 4-8
4 2 3 Transmission 4-9
4 2 4 Electrical system 4-10
4 2 5 Work equipment 4-10
4 2 6 Heating/air-conditioning system 4-11
4 2 7 LIEBHERR particles filter system 4-13
4 3 Fuses and relays 4-14
4 3 1 Fuse box E50 4-14
4 3 2 A1010 (ESP02) board 4-15
4 3 3 A1001 board 4-18
4 2 4 Electrical system 4-10
4 2 5 Work equipment 4-10
4 2 6 Heating/air-conditioning system 4-11
4 2 7 LIEBHERR particles filter system 4-13
4 3 Fuses and relays 4-14
4 3 1 Fuse box E50 4-14
4 3 2 A1010 (ESP02) board 4-15
4 3 3 A1001 board 4-18
5 5-1
5 1 Servicing the machine safely 5-1
5 2 Maintenance access doors 5-7
5 2 1 Overview of access doors
5 2 2 Door lock 5-8
5 3 Lubricants and operating fluids 5-9
5 3 1 General information on changing lubricants and operating fluids 5-9
5 3 2 Lubrication chart 5-10
5 3 3 Lubricant chart 5-12
5 3 4 Operating material chart 5-13
5 4 Specifications for fuels, lubricants and process chemicals 5-13
5 4 1 Diesel fuels 5-13
5 4 2 Lubricating oil for the diesel engine 5-14
5 4 3 Coolant for the diesel engine 5-16
5 4 4 Hydraulic liquids 5-20
5 4 5 Lubricating grease and other lubricants 5-24
5 5 Diesel engine 5-25
5 5 1 Checking the oil level in the diesel engine 5-25
5 5 2 Changing the diesel engine oil 5-25
5 5 3 Ribbed V-belt for the A/C compressor and alternator installation 5-26
5 5 4 Oil separator 5-27
5 5 5 Greasing the flywheel starter toothed rim 5-28
5 6 LIEBHERR particles filter (In option) 5-29
5 6 1 Drain the condensation water: 5-29
5 6 2 Water separator maintenance 5-29
5 7 Cooling system 5-30
5 7 1 Checking and cleaning the cooling system 5-30
5 7 2 Checking the coolant level 5-31
5 7 3 Coolant antifreeze and anti-corrosion fluid 5-31
5 7 4 Changing water filters 5-31
5 7 5 Changing the coolant 5-32
5 8 Fuel system 5-36
5 8 1 Refuelling 5-36
5 8 2 Draining the fuel tank 5-38
5 8 3 Emptying and cleaning the fuel tank 5-39
5 8 4 Draining and changing fuel filter cartridges 5-39
5 8 5 Venting the fuel system 5-42
5 9 Dry air filter 5-43
5 9 1 Changing the main element 5-44
5 9 2 Changing the safety element 5-46
5 9 3 Monitoring the filtered air line 5-46
5 10 Hydraulic system 5-47
5 10 1Preparatory activities 5-47
5 10 2Checking the oil level in the hydraulic tank 5-48
5 10 3Depressurizing the hydraulic system 5-48
5 10 4Emptying and refilling the hydraulic tank 5-50
5 10 5Return-line filter 5-51
5 10 6Leckage oil return filter 5-52
5 1 Servicing the machine safely 5-1
5 2 Maintenance access doors 5-7
5 2 1 Overview of access doors
5 2 2 Door lock 5-8
5 3 Lubricants and operating fluids 5-9
5 3 1 General information on changing lubricants and operating fluids 5-9
5 3 2 Lubrication chart 5-10
5 3 3 Lubricant chart 5-12
5 3 4 Operating material chart 5-13
5 4 Specifications for fuels, lubricants and process chemicals 5-13
5 4 1 Diesel fuels 5-13
5 4 2 Lubricating oil for the diesel engine 5-14
5 4 3 Coolant for the diesel engine 5-16
5 4 4 Hydraulic liquids 5-20
5 4 5 Lubricating grease and other lubricants 5-24
5 5 Diesel engine 5-25
5 5 1 Checking the oil level in the diesel engine 5-25
5 5 2 Changing the diesel engine oil 5-25
5 5 3 Ribbed V-belt for the A/C compressor and alternator installation 5-26
5 5 4 Oil separator 5-27
5 5 5 Greasing the flywheel starter toothed rim 5-28
5 6 LIEBHERR particles filter (In option) 5-29
5 6 1 Drain the condensation water: 5-29
5 6 2 Water separator maintenance 5-29
5 7 Cooling system 5-30
5 7 1 Checking and cleaning the cooling system 5-30
5 7 2 Checking the coolant level 5-31
5 7 3 Coolant antifreeze and anti-corrosion fluid 5-31
5 7 4 Changing water filters 5-31
5 7 5 Changing the coolant 5-32
5 8 Fuel system 5-36
5 8 1 Refuelling 5-36
5 8 2 Draining the fuel tank 5-38
5 8 3 Emptying and cleaning the fuel tank 5-39
5 8 4 Draining and changing fuel filter cartridges 5-39
5 8 5 Venting the fuel system 5-42
5 9 Dry air filter 5-43
5 9 1 Changing the main element 5-44
5 9 2 Changing the safety element 5-46
5 9 3 Monitoring the filtered air line 5-46
5 10 Hydraulic system 5-47
5 10 1Preparatory activities 5-47
5 10 2Checking the oil level in the hydraulic tank 5-48
5 10 3Depressurizing the hydraulic system 5-48
5 10 4Emptying and refilling the hydraulic tank 5-50
5 10 5Return-line filter 5-51
5 10 6Leckage oil return filter 5-52
5 10 7Control oil filter 5-53
5 10 8Control circuit 5-54
5 10 9Bleeding the hydraulic pump 5-55
5 10 10Bleeding the hydraulic cylinders 5-55
5 10 11Unscrew the intake hose to the pump 5-55
5 10 12Vent filter on the hydraulic tank 5-56
5 10 13Bleeding the swing gear 5-57
5 10 14Bleeding the hydraulic cylinders 5-57
5 10 15Bypass oil filter for hydraulic system (Special equipment) 5-59
5 10 16Return oil filter for hydraulic hammer (option) 5-60
5 10 17Servicing the hydraulic cylinder 5-61
5 10 18Replacing hydraulic hoses 5-62
5 11 Oil changes on components 5-64
5 11 1General information 5-64
5 11 2Splitterbox – Oil change 5-65
5 11 3Travelling gear – changing the oil 5-66
5 12 The track components 5-67
5 12 1Checking the track components 5-67
5 12 2Monitoring the track chain tension 5-68
5 12 3Retensioning the track chain 5-69
5 12 4Releasing the track chain tension 5-70
5 12 5Greaser extension replacement 5-71
5 12 6Cleaning the running carriage 5-71
5 13 Electrical system 5-72
5 13 1Notes on the electrical system 5-72
5 13 2Main battery switch 5-72
5 13 3Battery care 5-73
5 13 4Slip ring assembly (optional extra) 5-74
5 14 Heating/air-conditioning system 5-74
5 14 1Recirculated and fresh air filters 5-75
5 14 2Heating system 5-76
5 14 3Air-conditioning system 5-76
5 15 Greasing the machine 5-78
5 15 1Changes in the lubrication circuit 5-78
5 15 2Semi-automatic greasing 5-79
5 15 3Automatic greasing (optional extra) 5-82
5 15 4Greasing buckets / shovel tilting device 5-84
5 15 5Greasing the grab (optional extra) 5-85
5 16 Quick-change systems 5-85
5 16 1Greasing the mechanical quick-change adapter (optional extra) 5-85
5 16 2Hydraulic quick-change adapter (optional extra) 5-86
5 16 3LIKUFIX (optional extra) 5-87
5 16 4Checking and maintenance of quick change coupler 5-88
5 17 Drive unit brakes and swing gear brakes 5-90
5 18 General maintenance points 5-90
5 18 1Replacing working parts 5-90
5 18 2Replacing the teeth on the bucket 5-91
5 18 3Welding work on the machine 5-92
5 19 Control and maintenance chart 5-92
5 10 8Control circuit 5-54
5 10 9Bleeding the hydraulic pump 5-55
5 10 10Bleeding the hydraulic cylinders 5-55
5 10 11Unscrew the intake hose to the pump 5-55
5 10 12Vent filter on the hydraulic tank 5-56
5 10 13Bleeding the swing gear 5-57
5 10 14Bleeding the hydraulic cylinders 5-57
5 10 15Bypass oil filter for hydraulic system (Special equipment) 5-59
5 10 16Return oil filter for hydraulic hammer (option) 5-60
5 10 17Servicing the hydraulic cylinder 5-61
5 10 18Replacing hydraulic hoses 5-62
5 11 Oil changes on components 5-64
5 11 1General information 5-64
5 11 2Splitterbox – Oil change 5-65
5 11 3Travelling gear – changing the oil 5-66
5 12 The track components 5-67
5 12 1Checking the track components 5-67
5 12 2Monitoring the track chain tension 5-68
5 12 3Retensioning the track chain 5-69
5 12 4Releasing the track chain tension 5-70
5 12 5Greaser extension replacement 5-71
5 12 6Cleaning the running carriage 5-71
5 13 Electrical system 5-72
5 13 1Notes on the electrical system 5-72
5 13 2Main battery switch 5-72
5 13 3Battery care 5-73
5 13 4Slip ring assembly (optional extra) 5-74
5 14 Heating/air-conditioning system 5-74
5 14 1Recirculated and fresh air filters 5-75
5 14 2Heating system 5-76
5 14 3Air-conditioning system 5-76
5 15 Greasing the machine 5-78
5 15 1Changes in the lubrication circuit 5-78
5 15 2Semi-automatic greasing 5-79
5 15 3Automatic greasing (optional extra) 5-82
5 15 4Greasing buckets / shovel tilting device 5-84
5 15 5Greasing the grab (optional extra) 5-85
5 16 Quick-change systems 5-85
5 16 1Greasing the mechanical quick-change adapter (optional extra) 5-85
5 16 2Hydraulic quick-change adapter (optional extra) 5-86
5 16 3LIKUFIX (optional extra) 5-87
5 16 4Checking and maintenance of quick change coupler 5-88
5 17 Drive unit brakes and swing gear brakes 5-90
5 18 General maintenance points 5-90
5 18 1Replacing working parts 5-90
5 18 2Replacing the teeth on the bucket 5-91
5 18 3Welding work on the machine 5-92
5 19 Control and maintenance chart 5-92
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V
