Liebherr R 9400 1628 Hydraulic Excavator Operating Manual SN 43063 – PDF DOWNLOAD
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Liebherr R 9400 1628 Hydraulic Excavator Operating Manual SN 43063 – PDF DOWNLOAD
Description
Liebherr R 9400 1628 Hydraulic Excavator Operating Manual SN 43063 – PDF DOWNLOAD
FILE DETAILS:
Liebherr R 9400 1628 Hydraulic Excavator Operating Manual SN 43063 – PDF DOWNLOAD
Language : English
Pages : 518
Downloadable : Yes
File Type : PDF
Size: 96.5 MB
IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:
Liebherr R 9400 1628 Hydraulic Excavator Operating Manual SN 43063 – PDF DOWNLOAD
Preface:
- Operation including setting up and equipping, rectifying malfunctions during the course of work, resolving production dropouts, care, disposal of operating and process materials.
- Maintenance, including maintenance, inspection and repair work.
- Transportation or loading the machine.
- Increases reliability in use.
- Extends the service life of your machine.
- Reduces repair costs and downtime.
- Some illustrations in these operating instructions may depict details and working devices which differ from your machine.
- In some illustrations, protective devices and covers have been removed in the interests of better presentation.
- Improvements, which are always being incorporated into our machines, may result in changes to your machine which are not yet indicated in these operating instructions.
TABLE OF CONTENTS:
Liebherr R 9400 1628 Hydraulic Excavator Operating Manual SN 43063 – PDF DOWNLOAD
1-1 Assembly-overview
1-1-1 Machine and construction equipment
1-1-2 Upper carriage
1-1-3 Undercarriage
1-2 Vibration
1-4-1 Working technical data
1-4-2 Technical description
1-6 EC Declaration of Conformity
1-7-1 Working technical data
1-7-2 Technical description
2-1 Meaning of the symbols in this manual
2-2 Safety instructions
2-15 Servicing the machine
3-1-1 Operating and control elements
3-1-3 Keyboard
3-1-4 Control board
3-1-5 Monitoring display
3-1-7 Monitoring cameras
3-2 Acceleration sensor
3-2-2 Safety lever
3-2-4 Adjusting of the auxiliary seat
3-2-5 Sunshade
3-2-6 Emergency exit
3-2-7 Interior lightings
3-2-8 Fire extinguisher
3-2-10 Field of view
3-2-12 Heating/air conditioning system
3-3-1 Start and stop the machine
3-3-2 Jump start procedure
3-3-3 Emergency operations
3-3-4 Board E52 for safety mode of Diesel engine and servo control
3-3-5 Driving
3-4-1 Upper carriage swing movements
3-4-2 Working position
3-4-3 Joystick functions when setting up the machine
3-4-4 Lowering the work equipment when the engine is not running
4-1 Error code charts
4-1-1 Diesel engine
4-1-3 Regulating circuit
4-1-4 Keyboard
4-1-6 Coding error
4-1-7 Connection box pump transmitters
4-1-8 Joysticks
4-2-1 Sensor error
4-2-2 Hydraulic system
4-2-3 Signal system
4-2-4 Electrical system
4-2-5 Heating/air-conditioning system
4-2-6 Work equipment
4-3 Fuses and relays
4-3-1 Power electric cabinet E1003
4-3-2 Cabin electric cabinet E1005
4-3-3 Heating/air-conditioning electrical box E1006
5 Maintenance
5-1 Servicing the machine safely
5-3-1 Approved anchor points
5-3-2 Use the anchor points
5-4 Lubricants and operating fluids
5-4-1 General information on changing lubricants and operating fluids
5-4-2 Lubricating chart
5-4-3 Service trap
5-4-4 Lubricant chart
5-4-5 Operating material chart
5-4-6 Service trap
5-5 Lubricating and operating material specifications
5-5-1 Lubricating oil for the Diesel engine
5-5-2 Fuel
5-5-3 Coolant
5-5-4 Hydraulic oil specifications for LIEBHERR Mining excavators
5-5-5 Swing and travel gear oils
5-5-6 Splitterbox oil
5-5-7 Coupling oil
5-6 Condition monitoring with oil analysis
5-7 Diesel engine
5-7-3 Replace the oil filling pre-filter
5-7-4 Check-the drive belt
5-7-5 Mounting screws
5-7-6 Bleed the fuel system
5.8 Splitterbox 5-56
5.8.1 Mounting screws 5-56
5.8.2 E-box binding 5-58
5.8.3 Air filter 5-59
5.9 Coupling 5-60
5.9.1 Geislinger coupling wear check 5-60
5.10 Cooling system 5-60
5.10.1 Check and clean the cooling system 5-60
5.10.2 Check the coolant level 5-61
5.10.3 Coolant antifreeze and anti-corrosion fluid 5-61
5.10.4 Change the coolant 5-62
5.11 Fuel system 5-68
5.11.1 Refueling 5-68
5.11.2 Fuel level sensor 5-69
5.11.3 Fuel tanks 5-69
5.11.4 Fuel filtering system 5-71
5.12 Compressed air system 5-77
5.12.1 Pressure regulator and air compressor 5-77
5.12.2 Air dryer 5-78
5.12.3 Air tanks 5-78
5.12.4 Air compressor 5-78
5.13 Dry air filter 5-80
5.13.1 To change the primary filter element 5-81
5.13.2 Checking the precleaner 5-82
5.13.3 To clean the air channels for the precleaner 5-83
5.13.4 Check the air intake system, hoses, elbows, clamps 5-83
5.14 Hydraulic system 5-84
5.14.1 Preparatory activities 5-84
5.14.2 Checking the oil level in the hydraulic tank 5-85
5.14.3 Depressurizing the hydraulic system 5-85
5.14.4 Emptying and refilling the hydraulic tank 5-86
5.14.5 Hydraulic cylinders 5-87
5.14.6 Hydraulic valves 5-89
5.14.7 Oil filters in PowerPack 5-90
5.14.8 High-pressure filters on valve bank 5-91
5.14.9 Control circuit 5-93
5.14.10 Hydraulic pumps 5-94
5.14.11 Bleeding the hydraulic cylinders 5-96
5.14.12 Hydraulic pumps intake hoses removal 5-97
5.14.13 Replace the dust filter for the safety relief valves 5-98
5.14.14 Oil cooler protection filters (optional) 5-99
5.14.15 Progressive criss-cross tightening procedure 5-104
5.15 Oil changes on components 5-105
5.15.1 Engine oil change 5-105
5.15.2 Swing gears – oil change 5-106
5.16 Hydraulic rotary connection 5-120
5.17 Track components 5-120
5.17.1 Track components mountings check 5-120
5.17.2 Check the track tension 5-123
5.17.3 Track shoe replacement 5-125
Cleaning the track components – 5-128
Electrical system – 5-128
5.18.1 Notes on the electrical system – 5-128
5.18.2 Principal batteries switches and connectors of the Engine Control Unit (ECU) – 5-129
Battery care – 5-130
Electrical components location – 5-132
Aeration devices – 5-133
Heating/air conditioning system – 5-133
5.19.1 Cleaning the air conditioning filter – 5-134
5.19.2 Air-conditioning system – 5-135
5.19.3 Dual air-conditioning system (optional) – 5-138
5.14 Additional maintenance information – 5-139
Check mounting bolts for tightness – 5-140
5.20.1 Counterweight mounting bolts – 5-141
Swing ring mounting bolts – 5-142
Filtering systems – 5-143
Hydraulic tank mounting bolts – 5-144
PowerPack mounting bolts – 5-145
Swing gears and swing motors mounting bolts – 5-146
Hydraulic pumps mounting bolts – 5-147
Side frames mounting bolts – 5-148
Cabin elevation mounting bolts – 5-149
5.21.1 Replacing working parts – 5-151
5.21.2 Welding work on the machine – 5-151
Control and maintenance chart – 5-152
5.23.1 General information – 5-152
How to use the maintenance chart – 5-153
5.23.3 Daily Maintenance Schedule – R 9400 – 5-154
5.23.4 250 Hours Maintenance Schedule – R 9400 – 5-160
5.23.5 500 Hours Maintenance Schedule – R 9400 – 5-166
5.23.6 1000 Hours Maintenance Schedule – R 9400 – 5-173
5.23.7 2000 Hours Maintenance Schedule – R 9400 – 5-181
Appendix – 6-1
6.1 Visual check of the hydraulic hoses – 6-1
6.1.3 Components functions – 6-4
6.1.4 Recommendations for hose assembly maintenance – 6-5
6.2 Cleaning procedure for hydraulic circuits – 6-9
6.2.2 General information about hydraulic oil contamination – 6-9
Swing circuit – 6-18
Cooling pump – 6-22
Travel motors circuit – 6-32
Backhoe cylinders lines – 6-38
Monitor the restarted machine – 6-43
Cleaning and inspection of the cylinder rods – 6-51
Centralized lubtication system – 6-53
Contact us: [email protected]
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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