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Liebherr R 9400 1628 Hydraulic Excavator Operating Manual SN 43063 – PDF DOWNLOAD

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Liebherr R 9400 1628 Hydraulic Excavator Operating Manual SN 43063 – PDF DOWNLOAD

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Description

Liebherr R 9400 1628 Hydraulic Excavator Operating Manual SN 43063 – PDF DOWNLOAD

FILE DETAILS:

Liebherr R 9400 1628 Hydraulic Excavator Operating Manual SN 43063 – PDF DOWNLOAD

Language : English
Pages : 518
Downloadable : Yes
File Type : PDF
Size: 96.5 MB

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Liebherr R 9400 1628 Hydraulic Excavator Operating Manual SN 43063 – PDF DOWNLOAD

Preface:

These operating instructions have been written for the machine operator and for the maintenance personnel of the machine.
They contain:
– The technical data.
– The safety requirements.
– The operating instructions.
–  The maintenance instructions.
The operating instructions are to be read and used carefully by all persons who carry out work with or on the machine before putting the machine into service for the first time and later, at regular intervals.
Work with or on the machine includes, for example:
  • Operation including setting up and equipping, rectifying malfunctions during the course of work, resolving production dropouts, care, disposal of operating and process materials.
  • Maintenance, including maintenance, inspection and repair work.
  • Transportation or loading the machine.
The operating instructions allow the machine operator to familiarize themselves with the machine more easily and prevent malfunctions occurring due to improper operation. The observance of the operating and maintenance instructions by maintenance personnel:
  • Increases reliability in use.
  • Extends the service life of your machine.
  • Reduces repair costs and downtime.
The operating instructions belong with the machine for the entire lifetime of the machine. Place a copy in an easily reached position on the cab storage shelf. This copy must be replaced immediately if lost, damaged or unreadable.
The operating and maintenance instructions must be completed by information on current national regulations for accident prevention and protection. In addition to the operating instructions and legally binding regulations on accident prevention which apply in the user country and at point of use, authorized specialist rules for safe and correct working procedures are also to be observed.
These operating and maintenance instructions contain all the information required for operating and maintaining your machine.
  • Some illustrations in these operating instructions may depict details and working devices which differ from your machine.
  • In some illustrations, protective devices and covers have been removed in the interests of better presentation.
  • Improvements, which are always being incorporated into our machines, may result in changes to your machine which are not yet indicated in these operating instructions.

TABLE OF CONTENTS:

Liebherr R 9400 1628 Hydraulic Excavator Operating Manual SN 43063 – PDF DOWNLOAD

1 Product description
1-1 Assembly-overview
1-1-1 Machine and construction equipment
1-1-2 Upper carriage
1-1-3 Undercarriage
1-2 Vibration
1-4-1 Working technical data
1-4-2 Technical description
1-6 EC Declaration of Conformity
1-7-1 Working technical data
1-7-2 Technical description
2 Safety instructions
2-1 Meaning of the symbols in this manual
2-2 Safety instructions
2-15 Servicing the machine
3 Control and operation
3-1-1 Operating and control elements
3-1-3 Keyboard
3-1-4 Control board
3-1-5 Monitoring display
3-1-7 Monitoring cameras
3-2 Acceleration sensor
3-2-2 Safety lever
3-2-4 Adjusting of the auxiliary seat
3-2-5 Sunshade
3-2-6 Emergency exit
3-2-7 Interior lightings
3-2-8 Fire extinguisher
3-2-10 Field of view
3-2-12 Heating/air conditioning system
3-3-1 Start and stop the machine
3-3-2 Jump start procedure
3-3-3 Emergency operations
3-3-4 Board E52 for safety mode of Diesel engine and servo control
3-3-5 Driving
3-4-1 Upper carriage swing movements
3-4-2 Working position
3-4-3 Joystick functions when setting up the machine
3-4-4 Lowering the work equipment when the engine is not running
4 Malfunctions
4-1 Error code charts
4-1-1 Diesel engine
4-1-3 Regulating circuit
4-1-4 Keyboard
4-1-6 Coding error
4-1-7 Connection box pump transmitters
4-1-8 Joysticks
4-2-1 Sensor error
4-2-2 Hydraulic system
4-2-3 Signal system
4-2-4 Electrical system
4-2-5 Heating/air-conditioning system
4-2-6 Work equipment
4-3 Fuses and relays
4-3-1 Power electric cabinet E1003
4-3-2 Cabin electric cabinet E1005
4-3-3 Heating/air-conditioning electrical box E1006

5 Maintenance
5-1 Servicing the machine safely
5-3-1 Approved anchor points
5-3-2 Use the anchor points
5-4 Lubricants and operating fluids
5-4-1 General information on changing lubricants and operating fluids
5-4-2 Lubricating chart
5-4-3 Service trap
5-4-4 Lubricant chart
5-4-5 Operating material chart
5-4-6 Service trap
5-5 Lubricating and operating material specifications
5-5-1 Lubricating oil for the Diesel engine
5-5-2 Fuel
5-5-3 Coolant
5-5-4 Hydraulic oil specifications for LIEBHERR Mining excavators
5-5-5 Swing and travel gear oils
5-5-6 Splitterbox oil
5-5-7 Coupling oil
5-6 Condition monitoring with oil analysis
5-7 Diesel engine
5-7-3 Replace the oil filling pre-filter
5-7-4 Check-the drive belt
5-7-5 Mounting screws
5-7-6 Bleed the fuel system
5.8 Splitterbox 5-56
5.8.1 Mounting screws 5-56
5.8.2 E-box binding 5-58
5.8.3 Air filter 5-59
5.9 Coupling 5-60
5.9.1 Geislinger coupling wear check 5-60
5.10 Cooling system 5-60
5.10.1 Check and clean the cooling system 5-60
5.10.2 Check the coolant level 5-61
5.10.3 Coolant antifreeze and anti-corrosion fluid 5-61
5.10.4 Change the coolant 5-62
5.11 Fuel system 5-68
5.11.1 Refueling 5-68
5.11.2 Fuel level sensor 5-69
5.11.3 Fuel tanks 5-69
5.11.4 Fuel filtering system 5-71
5.12 Compressed air system 5-77
5.12.1 Pressure regulator and air compressor 5-77
5.12.2 Air dryer 5-78
5.12.3 Air tanks 5-78
5.12.4 Air compressor 5-78
5.13 Dry air filter 5-80
5.13.1 To change the primary filter element 5-81
5.13.2 Checking the precleaner 5-82
5.13.3 To clean the air channels for the precleaner 5-83
5.13.4 Check the air intake system, hoses, elbows, clamps 5-83
5.14 Hydraulic system 5-84
5.14.1 Preparatory activities 5-84
5.14.2 Checking the oil level in the hydraulic tank 5-85
5.14.3 Depressurizing the hydraulic system 5-85
5.14.4 Emptying and refilling the hydraulic tank 5-86
5.14.5 Hydraulic cylinders 5-87
5.14.6 Hydraulic valves 5-89
5.14.7 Oil filters in PowerPack 5-90
5.14.8 High-pressure filters on valve bank 5-91
5.14.9 Control circuit 5-93
5.14.10 Hydraulic pumps 5-94
5.14.11 Bleeding the hydraulic cylinders 5-96
5.14.12 Hydraulic pumps intake hoses removal 5-97
5.14.13 Replace the dust filter for the safety relief valves 5-98
5.14.14 Oil cooler protection filters (optional) 5-99
5.14.15 Progressive criss-cross tightening procedure 5-104
5.15 Oil changes on components 5-105
5.15.1 Engine oil change 5-105
5.15.2 Swing gears – oil change 5-106
5.16 Hydraulic rotary connection 5-120
5.17 Track components 5-120
5.17.1 Track components mountings check 5-120
5.17.2 Check the track tension 5-123
5.17.3 Track shoe replacement 5-125
Cleaning the track components – 5-128
Electrical system – 5-128
5.18.1 Notes on the electrical system – 5-128
5.18.2 Principal batteries switches and connectors of the Engine Control Unit (ECU) – 5-129
Battery care – 5-130
Electrical components location – 5-132
Aeration devices – 5-133
Heating/air conditioning system – 5-133
5.19.1 Cleaning the air conditioning filter – 5-134
5.19.2 Air-conditioning system – 5-135
5.19.3 Dual air-conditioning system (optional) – 5-138
5.14 Additional maintenance information – 5-139
Check mounting bolts for tightness – 5-140
5.20.1 Counterweight mounting bolts – 5-141
Swing ring mounting bolts – 5-142
Filtering systems – 5-143
Hydraulic tank mounting bolts – 5-144
PowerPack mounting bolts – 5-145
Swing gears and swing motors mounting bolts – 5-146
Hydraulic pumps mounting bolts – 5-147
Side frames mounting bolts – 5-148
Cabin elevation mounting bolts – 5-149
5.21.1 Replacing working parts – 5-151
5.21.2 Welding work on the machine – 5-151
Control and maintenance chart – 5-152
5.23.1 General information – 5-152
How to use the maintenance chart – 5-153
5.23.3 Daily Maintenance Schedule – R 9400 – 5-154
5.23.4 250 Hours Maintenance Schedule – R 9400 – 5-160
5.23.5 500 Hours Maintenance Schedule – R 9400 – 5-166
5.23.6 1000 Hours Maintenance Schedule – R 9400 – 5-173
5.23.7 2000 Hours Maintenance Schedule – R 9400 – 5-181
Appendix – 6-1
6.1 Visual check of the hydraulic hoses – 6-1
6.1.3 Components functions – 6-4
6.1.4 Recommendations for hose assembly maintenance – 6-5
6.2 Cleaning procedure for hydraulic circuits – 6-9
6.2.2 General information about hydraulic oil contamination – 6-9
Swing circuit – 6-18
Cooling pump – 6-22
Travel motors circuit – 6-32
Backhoe cylinders lines – 6-38
Monitor the restarted machine – 6-43
Cleaning and inspection of the cylinder rods – 6-51
Centralized lubtication system – 6-53

Contact us: [email protected]

PLEASE NOTE:

  • This is the SAME exact manual used by your dealers to fix your vehicle.
  • The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
  • Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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