Liebherr R 9400 E Hydraulic excavator Operating Manual 30619 – PDF DOWNLOAD

Description

Liebherr R 9400 E Hydraulic excavator Operating Manual 30619 – PDF DOWNLOAD

FILE DETAILS:

Liebherr R 9400 E Hydraulic excavator Operating Manual 30619 – PDF DOWNLOAD

Language : English
Pages : 466
Downloadable : Yes
File Type : PDF
Size: 80.3 MB

DESCRIPTION:

Liebherr R 9400 E Hydraulic excavator Operating Manual 30619 – PDF DOWNLOAD

Product identification
Manufacturer: Liebherr-Mining Equipment Colmar SAS
Type: R 9400 E
Type no.: 1277

Preface

This operating manual has been written for the driver and for the maintenance personnel of the machine.

It contains the following descriptions:

• Chapter 1 – Product description
• Chapter 2 – Safety regulations
• Chapter 3 – Handling and operation
• Chapter 4 – Malfunctions
• Chapter 5 – Maintenance

This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.

Working with or on the machine includes:

• Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
• Servicing, including maintenance, inspection, and repairs.
• Transport or loading the machine.

This manual helps the driver to become acquainted with the machine and prevents malfunctions due to incorrect operation.

Observation of the operating and maintenance manual by maintenance staff:

• Increases reliability during operation.
• Extends the service life of your machine.
• Reduces repair costs and downtime.

This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.

In addition to the operating and maintenance manual, follow the instructions based on existing national accident prevention and environmental protection regulations.

In addition to the operating manual and applicable national and local legal accident prevention rules, observe the recognized technical regulations for safe and correct operation.

This operating and maintenance manual contains all the information you need to operate and service your machine.

• Some illustrations in this manual may show details and equipment that are different from those on your machine.

On some pictures, protective devices and covers have been removed for a better view.

We constantly make improvements to our machines, which means there may have been modifications to your machine that are not mentioned in this manual.

However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr R 9400 E Hydraulic excavator Operating Manual 30619 – PDF DOWNLOAD

Product description 1-1
1 1 Assembly – overview 1-1
1 1 1 Machine and construction equipment 1-1
1 1 2 Uppercarriage 1-2
1 1 3 Undercarriage 1-3
1 2 Vibration emission 1-3
1 3 EC Declaration of Conformity 1-5
1 4 Technical data 1-6
1 4 1 Working technical data 1-6
1 4 2 Technical description 1-6
2 Safety instructions 2-1
2 1 Meaning of the symbols in this manual 2-1
2 2 Use in accordance with the regulations 2-2
2 3 Safety Instructions 2-2
2 4 Servicing the machine safely 2-15
2 5 Safety information for electrical system 2-22
2 6 Safety guidelines to connect and start-up this electric machine 2-25
2 7 Security kits 2-26
2 7 1 High voltage security kit 2-26
2 7 2 Low voltage security kit (optional) 2-27
2 7 3 Personal Protective Equipment kit (optional) 2-28
2 8 Signs on the machine 2-28
2 8 1 Introduction 2-28
2 8 2 Arrangement of signs 2-29
2 8 3 Meaning of the signs 2-32
3 Control and operation 3-1
3 1 Operating and control elements 3-1
3 1 1 Overview of the control cab 3-1
3 1 2 Arrangement of joystick 3-3
3 1 3 Keyboard 3-4
3 1 4 Control board 3-8
3 1 5 Monitoring display 3-10
3 1 6 Main screen 3-11
3 1 7 Monitoring cameras 3-25
3 2 The access and the outfit of the cab 3-27
3 2 1 Entering or leaving the cab 3-28
3 2 2 Safety lever 3-32
3-33
3 2 4 Adjusting of the auxiliary seat 3-36
3 2 5 Sunshade 3-37
3 2 6 Emergency exit 3-38
3 2 7 Interior lightings 3-40
3 2 8 Fire extinguisher 3-40
3 2 9 Windscreen wiper 3-41
3 2 10 Field of view 3-43
3 2 11 Lighting 3-45
3 2 12 Heating/air conditioning system 3-47
3 3 Setting the machine into operation 3-50
3 3 1 Starting / stopping the machine 3-52
3 3 2 Starting aids (optional) 3-58
3 3 3 Emergency and safety operations 3-59
3 3 4 Driving 3-62
3 4 Working with the machine 3-66
3 4 1 Uppercarriage swing movements 3-73
3 4 2 Working position 3-75
3 4 3 Joystick functions when setting up the machine 3-76
3 4 4 Lowering the work equipment when the motor is not running 3-80
3 5 General working methods 3-81
3 5 1 Minimum impact working methods for your machine 3-81
3 5 2 Preparatory activities 3-81
3 5 3 Positioning of the machine 3-82
3 5 4 Working with the backhoe bucket 3-83
3 5 5 Working with the Shovel bucket 3-86
3 6 Transport 3-88
3 6 1 Travelling procedures for mining machine 3-88
3 6 2 Excavator lifting and lashing operations 3-91
4 Malfunctions 4-1
4 1 Error code charts 4-2
4 1 1 Sensors 4-2
4 1 2 Electronic components 4-4
4 1 3 Regulating circuit 4-4
4 1 4 CAN BUS 4-4
4 1 5 Joysticks 4-5
4 1 6 Error with warning symbols 4-6
4 1 7 Heating / air conditioning system 4-7
4 2 Faults and remedies 4-8
4 2 1 Hydraulic system 4-8
4 2 2 Transmission 4-8
4 2 3 Electrical system 4-9
4 2 4 Heating/air-conditioning system 4-9
4 2 5 Work equipment 4-9
4 3 Fuses and relays 4-10
4 3 1 Power electrical box E1003 4-10
4 3 2 Cabin electrical box E1005 4-12
4 3 3 Heating / air-conditioning electrical box E1006 4-14
5 Maintenance 5-1
5 1 Servicing the machine safely 5-1
5 2 Maintenance access doors 5-7
5 3 Maintenance anchor points 5-9
5 3 1 Approved anchor points 5-9
5 3 2 Use the anchor points 5-12
5 4 Lubricants and operating fluids 5-13
5 4 1 General information on changing lubricants and operating fluids 5-13
5 4 2 Lubricating chart 5-14
5 4 3 Service trap 5-15
5 4 4 Lubricant chart 5-16
5 4 5 Operating material chart 5-17
5 4 6 Service trap 5-18
5 5 Lubricating and operating material specifications 5-19
5 5 1 Lubrication for the electric motor 5-19
5 5 2 Hydraulic oil specifications for LIEBHERR Mining excavators 5-20
5 5 3 Swing and travel gear oils 5-25
5 5 4 Splitterbox oil 5-27
5 5 5 Lubricating grease 5-28
5 5 6 Other lubricants 5-29
5 6 Condition monitoring with oil analysis 5-30
5 6 1 General information 5-30
5 6 2 Oil sampling 5-31
5 6 3 Sample processing 5-37
5 7 Electric motor 5-39
5 7 1 Mounting screws 5-40
5 7 2 Elastic bedding 5-41
5 8 Splitterbox 5-42
5 8 1 Mounting screws 5-42
5 8 2 Elastic bedding 5-44
5 8 3 Air filter 5-45
5 9 Compressed air system 5-46
5 9 1 Compressor unit 5-46
5 9 2 Air dryer 5-47
5 9 3 Air tanks 5-47
5 9 4 Air compartment 5-48
5 10 Hydraulic system 5-49
5 10 1 Preparatory activities 5-49
5 10 2 Checking the oil level in the hydraulic tank 5-50
5 10 3 Depressurising the hydraulic system 5-50
5 10 4 Emptying and refilling the hydraulic tank 5-51
5 10 5 Hydraulic oil coolers 5-53
5 10 6 Leak oil and return-line filters 5-54
5 10 7 Oil filters in PowerPack 5-56
5 10 8 High pressure filters on valve bank 5-57
5 10 9 Control circuit 5-59
5 10 10 Hydraulic pumps bleeding 5-60
5 10 11 Bleeding the hydraulic cylinders 5-61
5 10 12 Hydraulic pumps intake hoses removal 5-62
5 10 13 Replace the dust filter for the safety relief valves 5-63
5 10 14 Oil cooler protection filters (optional) 5-64
5 10 15 Servicing the hydraulic cylinder 5-65
5 10 16 Replacement of the hydraulic hoses 5-66
5 10 17 Progressive criss-cross tightening procedure 5-69
5 11 Oil changes on components 5-70
5 11 1 General information 5-70
5-71
5-72
5 11 4 Swing gears and travel gears flushing 5-78
5-78
5 12 Track components 5-82
5 12 1 Track components mountings check 5-83
5 12 2 Check the track tension 5-85
5 12 3 Track tensioning system 5-86
5 12 4 Releasing the track tension 5-87
5 12 5 Cleaning the track components 5-88
5 13 Electrical system 5-90
5 13 1 Low and high voltage circuit 5-90
5 13 2 Standby heating supply 5-90
5 13 3 24 V circuit 5-91
5 13 4 Notes on the electrical system 5-91
5 13 5 Battery switch 5-92
5 13 6 Battery care 5-92
5 13 7 Electrical components location 5-94
5 13 8 Electric rotary connection 5-95
5 13 9 Connection box 5-97
5 13 10 Electric boxes S1 and S2 5-97
5 13 11 Electrical boxes and cabin pressurization 5-97
5 14 Heating/air conditioning system 5-98
5 14 1 Heating system 5-98
copyright © Liebherr-Mining Equipment Colmar SAS 2021
5 14 2 Air-conditioning system 5-101
5 14 3 Dual air-conditioning system (optional) 5-103
5 14 4 Additional maintenance operations 5-103
5 15 Check mounting bolts for tightness 5-103
5 15 1 Counterweight mounting bolts 5-105
5 15 2 Swing ring mounting bolts 5-106
5 15 3 S1 high voltage box support mounting bolts 5-107
5 15 4 S1 high voltage box mounting bolts 5-108
5 15 5 S2 low voltage box mounting bolts 5-109
5 15 6 Hydraulic tank mounting bolts 5-110
5 15 7 PowerPack mounting bolts 5-111
5 15 8 Swing gears and swing motors mounting bolts 5-112
5 15 9 Hydraulic pumps mounting bolts 5-113
5 15 10 Side frames mounting bolts 5-114
5 15 11 Cabin elevation mounting bolts 5-115
5-116
5 16 Drive unit brakes and swing gear brakes 5-117
5 17 General maintenance points 5-117
5 17 1 Replacing working parts 5-117
5 17 2 Welding work on the machine 5-117
5 18 Control and maintenance chart 5-118
5 18 1 General information 5-118
5 18 2 How to use the maintenance chart 5-119
5 18 3 Daily Maintenance Schedule – R 9400 E 5-120
5 18 4 250 Hours Maintenance Schedule – R 9400 E 5-125
5 18 5 500 Hours Maintenance Schedule – R 9400 E 5-130
5 18 6 1000 Hours Maintenance Schedule – R 9400 E 5-136
5 18 7 2000 Hours Maintenance Schedule – R 9400 E 5-143
6 Appendix 6-1
6 1 Visual check of the hydraulic hoses 6-1
6 1 1 Preface 6-1
6 1 2 General information 6-2
6 1 3 Components functions 6-4
6 1 4 Recommendations for hose assembly maintenance 6-5
6 2 Centralized lubrication system 6-9
6 3 Compressed air system 6-11

 Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M