Liebherr R 954 C demolition attachment 780 781 783 784 785 976 1016 1081 Hydraulic Excavator Operating Manual SN 17856

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Liebherr R 954 C with long reach demolition attachment 780 781 783 784 785 976 1016 1081 Hydraulic Excavator Operating Manual SN 17856 – PDF DOWNLOAD

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Liebherr R 954 C with long reach demolition attachment 780 781 783 784 785 976 1016 1081 Hydraulic Excavator Operating Manual SN 17856 – PDF DOWNLOAD

Language : English
Pages : 412
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Liebherr R 954 C with long reach demolition attachment 780 781 783 784 785 976 1016 1081 Hydraulic Excavator Operating Manual SN 17856 – PDF DOWNLOAD

Product identification
Manufacturer: LIEBHERR France S.A.S.
Type: R 954 C with long reach demolition attachment
Type no.: 780 / 781 / 783 / 784 / 785 / 976 / 1016 / 1081
Conformity: CE

Preface:

These operating instructions have been written for the machine operator and for the maintenance personnel of the machine.

They contain:

The operating instructions are to be read and used carefully by all persons who carry out work with or on the machine before putting the machine into service for the first time and later, at regular intervals.

Work with or on the machine includes, for example:

• Operation including setting up and equipping, rectifying malfunctions during the course of work, resolving production dropouts, care, disposal of operating and process materials.
• Maintenance, including maintenance, inspection and repair work.
• Transportation or loading the machine.

The operating instructions allow the machine operator to familiarize themselves with the machine more easily and prevent malfunctions occurring due to improper operation. The observance of the operating and maintenance instructions by maintenance personnel:

• increases reliability in use.
• extends the service life of your machine.
• reduces repair costs and downtime.

The operating instructions belong with the machine for the entire lifetime of the machine. Place a copy in an easily reached position on the cab storage shelf. This copy must be replaced immediately if lost, damaged or unreadable.

The operating and maintenance instructions must be completed by information on current national regulations for accident prevention and protection. In addition to the operating instructions and legally binding regulations on accident prevention which apply in the user country and at point of use, authorized specialist rules for safe and correct working procedures are also to be observed.

These operating and maintenance instructions contain all the information required for operating and maintaining your machine.

• Some illustrations in these operating instructions may depict details and working devices which differ from your machine.
• In some illustrations, protective devices and covers have been removed in the interests of better presentation.
• Improvements, which are always being incorporated into our machines, may result in changes to your machine which are not yet indicated in these operating instructions.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr R 954 C with long reach demolition attachment 780 781 783 784 785 976 1016 1081 Hydraulic Excavator Operating Manual SN 17856 – PDF DOWNLOAD

1 Product description 1-1
1 1 Assembly – overview 1-1
1 1 1 Machine with backhoe attachment 1-1
1 1 2 Machine with demolition attachment 1-2
1 1 3 Uppercarriage 1-3
1 1 4 Undercarriage 1-4
1 2 Technical data 1-4
2 Safety information, signs 2-1
2 1 Symbols in the operating instructions 2-1
2 2 Use in accordance with the regulations 2-2
2 3 Safety instructions 2-2
2 3 1 General safety instructions 2-2
2 3 2 Avoidance of crushing and burns 2-3
2 3 3 Avoidance of fire and explosions 2-4
2 4 Signs on the machine 2-5
2 4 1 Introduction 2-5
2 4 2 Arrangement of signage 2-5
2 4 3 Explanation of signage 2-6
2 4 4 Nameplates on the machine 2-10
3 Control and operation 3-1
3 1 Operating and control elements 3-1
3 1 1 Controls in the operator’s cab 3-1
3 1 2 The joysticks 3-3
3 1 3 Control unit 3-6
3 1 4 Monitoring display 3-11
3 1 5 Main screen (DISP02 R5 2 Software V4 1) 3-14
3 1 6 Main screen (DISP02 R5 2 Software V4 4) 3-32
3 1 7 Controls and instrumentation for optional equipments 3-51
3 2 Access and equipment of the cab 3-54
3 2 1 Entering or leaving the cab 3-54
3 2 2 Safety lever 3-56
3 2 3 Operator’s seat 3-57
3 2 4 Windscreen 3-61
3 2 5 Sunshade 3-62
3 2 6 Emergency exit – rear window 3-62
3 2 7 Interior lighting 3-63
3 2 8 Fire extinguisher” 3-63
3 2 9 Windscreen wiper 3-63
3 2 1 0lighting 3-66
3 2 11 Heating and Air conditioning system 3-68
3 3 Operation 3-73
3 3 1 Safety instructions 3-73
3 3 2 Starting I stopping the machine 3-74
3 3 3 Electronic anti-theft device(optional extra) 3-76
3 3 4 Starting aids 3-82
3 3 5 Jump start procedure 3-84
3 4 Working with the machine 3-84
3 4 1 Safely getting up or down 3-84
3 4 2 Working safely with the machine 3-85
3 4 3 Additionnal safety recommendations for the operation with a demolition attachment 3-89
3 4 4 Low idle automatic 3-91
3 4 5 Driving 3-92
3 4 6 Operating the swing gear 3-97
3 4 7 Working position 3-99
3 4 8 Working attachment control 3-100
R 954 C-Litronic / 10101988
MJFCIFSS
Operating instructions
3 4 9 Lowering the working attachment with the engine shut down 3-101
3 4 1 0Control of an extended demolition attachment 3-102
3 4 11 The operation of the machine with LIEBHERR «LDC» reach monitoring system 3-104
3 4 12Control of a rotating device 3-117
3 4 13Control of special equipments via the additional pedals 3-119
3 4 14Commutation of the controls for an additional user AHS (special equipment) 3-122
3 4 15Special control system of the joysticks (Option) 3-123
3 4 16Cut off by end switches of attachment movements (Option) 3-125
3 4 17Height and inclination adjustable cab (optional extra) 3-129
3 5 Operating the excavator in safety modes 3-131
3 5 1 Board E52 for safety mode of Diesel engine & servo control 3-131
3 5 2 Safety operation of the main working pumps 3-134
3 5 3 Towing the machine 3-135
3 6 Attaching and dismounting equipment parts 3-135
3 6 1 Attaching and removing equipment parts safely 3-135
3 6 2 Removing and installing equipment bolts safely 3-136
3 6 3 Attaching and dismounting the bucket 3-137
3 6 4 Attaching and dismounting the bucket with improved sealing 3-138
3 6 5 Attaching and dismounting the grab on stick 3-141
3 6 6 Attaching and dismounting the grab on the industrial stanchion 3-143
3 6 7 Attaching and dismounting the stick to the boom 3-146
3 6 8 Instructions for installation and removal of demolition attachments 3-148
3 6 9 Removal and installation of attachments stored on benches 3-150
3 6 1 0Removal and installation of attachments in complete storing frameworks 3-157
3 6 11 Mechanical quick-change adapter (optional extra) 3-166
3 6 12Hydraulic quick-change adapter (optional extra) 3-171
3 6 13LIKUFIX – hydraulic coupling system (optional extra) 3-178
3 7 General working methods 3-181
3 7 1 Minimum impact working methods for your machine 3-181
3 7 2 Preparatory activities 3-181
3 7 3 Working with the backhoe bucket 3-182
3 7 4 Loading the transport vehicle 3-184
3 7 5 Working with the clamshell bucket (construction equipment) 3-185
3 7 6 Hoisting work 3-187
3 7 7 Working with the hydraulic hammer 3-187
3 7 8 Working with the grapple (industrial equipment) 3-189
3 7 9 Skimming 3-190
3 8 Transport 3-191
3 8 1 Transporting the machine safely 3-191
3 8 2 Transporting the machine on a low loader 3-192
3 8 3 Loading the machine with a crane 3-194
4 Malfunctions 4-1
4 1 Error code charts 4-2
4 1 1 Machine Control system (BST) 4-2
4 1 2 Engine control system (PLO-CR) 4-3
4 1 3 Keypad 4-6
4 1 4 Display 4-6
4 1 5 Coding error 4-7 o~
4 1 6 Other errors 4-7 ~ 0
4 1 7 Error due to warning symbols in SY field 4-7 ,
Faults and remedies 4-9 °
4 2 1 Diesel engine and fuel system 4-9 ~
4 2 2 Hydraulic system 4-10 ~
4 2 3 Transmission 4-11 u
4 2 4 Electrical system 4-11 I
4 2 5 Work equipment 4-12
4 2 6 Heating/air-conditioning system 4-12
R 954 C-Litronic / 10101988
4 2 7 LIEBHERR reach monitoring system «LDC» 4-15
4 3 Fuses and relays 4-19
4 3 1 Fuse box E50 4-19
4 3 2 A1010 Plate 4-20
5 Maintenance 5-1
5 1 Servicing the machine safely 5-1
5 1 1 General safety instructions 5-1
5 1 2 Cleaning 5-1
5 1 3 Crack testing 5-2
5 1 4 Welding, drilling, firing and grinding work 5-3
5 1 5 Process materials 5-3
5 1 6 Repair work 5-3
5 1 7 Electrical system 5-4
5 1 8 Hydraulic accumulator 5-5
5 1 9 Hydraulic hoses and sheathed cables 5-5
5 2 Maintenance access doors 5-7
5 2 1 Overview of access doors 5-7
5 2 2 Door retaining rods 5-8
5 2 3 Engine hood retainer 5-8
5 3 Lubricating and operating materials 5-9
5 3 1 General information on changing lubricating and operating materials 5-9
5 3 2 Lubrication chart 5-10
5 3 3 Lubricants chart 5-12
5 3 4 Operating material chart 5-13
5 4 Lubricating and operating material specifications 5-13
5 4 1 Lubrication oil for the diesel engine 5-13
5 4 2 Fuel 5-15
5 4 3 Hydraulic oil 5-15
5 4 4 Transmission oil 5-18
5 4 5 Lubricating grease and other lubricants 5-19
5 4 6 Coolant 5-19
5 5 Diesel engine 5-26
5 5 1 Checking the oil level in the diesel engine 5-26
5 5 2 Changing the diesel engine oil 5-27
5 5 3 Belt for the A/C compressor and alternator installation 5-28
5 5 4 Lubricating starter ring gear 5-29
5 5 5 Vibration damper 5-29
5 5 6 Checking mounting screws 5-31
5 5 7 Oil separator 5-32
5 5 8 Heater flange 5-33
5 5 9 Checking and adjustment of valve clearance 5-33
5 5 1 0Cooling system 5-37
5 5 11 Checking and cleaning the cooling system 5-37
5 5 12Checking the coolant level 5-38
5 5 13Coolant antifreeze and anti-corrosion fluid 5-38
5 5 14Changing the coolant 5-39
5 6 Fuel system 5-40
5 6 1 Refuelling 5-41
5 6 2 Electrical refuelling pump (optional extra) 5-41
5 6 3 Draining the fuel tank 5-42
5 6 4 Emptying and cleaning the fuel tank 5-43
5 6 5 Draining the fuel prefilter 5-44
5 6 6 Changing fuel filter cartridges 5-44
5 6 7 Bleeding the fuel system 5-46
5 7 Dry air filter 5-49
5 7 1 Changing the main element 5-50
5 7 2 Changing the safety element 5-51
R 954 C-Litronic / 10101988
MJFCIFSS
Operating instructions
5 7 3 Monitoring the filtered air line 5-52
5 8 Hydraulic system 5-52
5 8 1 Depressurizing the hydraulic system 5-52
5 8 2 Checking the oil level, emptying and refilling the hydraulic tank 5-53
5 8 3 Checking and cleaning the oil cooler system 5-56
5 8 4 Return filter 5-56
5 8 5 Leak oil filter 5-58
5 8 6 Servofilter 5-58
5 8 7 Replenishing oil filter in swing circuit 5-59
5 8 8 Servo control circuit 5-60
5 8 9 Bleeding the hydraulic pumps 5-61
5 8 1 0Bleeding the hydraulic cylinders 5-62
5 8 11 Removing the suction hose to the pumps 5-64
5 8 12Vent filter on the hydraulic tank 5-65
5 8 13Bypass oil filter (Special equipment) 5-65
5 8 14Return oil filter for hydraulic hammer (option) 5-67
5 8 15Servicing the hydraulic cylinder 5-68
5 8 16Replacing hydraulic hoses 5-69
5 9 Oil changes on components 5-70
5 9 1 General information 5-70
5 9 2 Swing gear – Oil level check and oil change 5-71
5 9 3 Travel gear oil change 5-71
5 9 4 Splitterbox – Oil change 5-73
5 10 The track components 5-73
5 10 1 Checking the mounting screws of the track components 5-7 4
5 10 2Checking the track chains tension 5-74
5 10 3 Retensioning the track 5-75
5 10 4Releasing the track chains tension 5-76
5 10 5Cleaning the track components 5-76
5 10 6Maintenance works on undercarriages with adjustable track gauge 5-77
5 10 7Electrical system 5-77
5 10 8Notes on the electrical system 5-77
5 10 9Main battery switch 5-78
5 10 1 0Battery care 5-78
5 10 11 Slip ring assembly (optional extra) 5-79
5 11 Heating/air-conditioning system 5-80
5 11 1 Recirculated and fresh air filters 5-80
5 11 2Heating system 5-81
5 11 3Air-conditioning system 5-82
5 12 Greasing the machine 5-84
5 12 1 The centralized lubrication system 5-84
5 12 2Semi automatic and full automatic systems 5-86
5 12 3Operation of the semi automatic system 5-86
5 12 4Operation of the full automatic system 5-87
5 12 5Emergency lubrication with defective lubrication system 5-89
5 12 6To refill a grease container 5-89
5 12 7 Adaptation of the lubrication circuit for special working attachments 5-90
5 12 8Changes in the lubrication circuit 5-91
5 12 9Greasing the grab (optional extra) 5-92 ~
0 5 12 10Greasing the mechanical quick-change adapter (optional extra) 5-92 ~
5 13 Quick-change systems 5-93 ;:
5 13 1 Hydraulic quick-change adapter (optional extra) 5-93 g
5 13 2LIKUFIX (optional extra) 5-95 ®
5 14 Check mounting bolts for tightness 5-96 b!:!c:
5 14 1 Mounting bolts of the counterweight 5-96 ~
5 14 2 Mounting screws of the swing ring 5-97 ~
5 14 3Mounting screws of the hydraulic oil and fuel tank 5-97
5 14 4 Mounting screws of the swing gear and motor 5-98
R 954 C-Litronic / 10101988
5 14 5Connection of central piece and side frames (for machines with option “removable side frames”)
5 15 Drive unit brakes and swing gear brakes 5-98
5 16 General maintenance points 5-99
5 16 1 Replacing working parts 5-99
5 16 2 Replacing the teeth on the bucket 5-99
5 16 3Welding work on the machine 5-100
5 17 Maintenance chart 5-101

Questions? Email us: [email protected]

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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