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Liebherr R 954 C-Litronic 780 781 783 784 785 976 1016 1081 Hydraulic Excavator Operating Manual SN 14968 – PDF DOWNLOAD
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Liebherr R 954 C-Litronic 780 781 783 784 785 976 1016 1081 Hydraulic Excavator Operating Manual SN 14968 – PDF DOWNLOAD
Product ID
Manufacturer: LIEBHERR-France S.A.S.
Type: R 954 C-Litronic
Type no.: 780 / 781 / 783 / 784 / 785 / 976 / 1016 / 1081
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Description
Liebherr R 954 C-Litronic 780 781 783 784 785 976 1016 1081 Hydraulic Excavator Operating Manual SN 14968 – PDF DOWNLOAD
FILE DETAILS:
Liebherr R 954 C-Litronic 780 781 783 784 785 976 1016 1081 Hydraulic Excavator Operating Manual SN 14968 – PDF DOWNLOAD
Language : English
Pages : 368
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Liebherr R 954 C-Litronic 780 781 783 784 785 976 1016 1081 Hydraulic Excavator Operating Manual SN 14968 – PDF DOWNLOAD
Product ID
Manufacturer: LIEBHERR-France S.A.S.
Type: R 954 C-Litronic
Type no.: 780 / 781 / 783 / 784 / 785 / 976 / 1016 / 1081
Preface:
These operating instructions have been written for the machine operator and for the maintenance personnel of the machine.
They contain:
– The technical data.
– The safety requirements.
– The operating instructions.
– The maintenance instructions.
The operating instructions are to be read and used carefully by all persons who carry out work with or on the machine before putting the machine into service for the first time and later, at regular intervals.
Work with or on the machine includes, for example:
- Operation including setting up and equipping, rectifying malfunctions during the course of work, resolving production dropouts, care, disposal of operating and process materials.
- Maintenance, including maintenance, inspection and repair work.
- Transportation or loading the machine.
The operating instructions allow the machine operator to familiarize themselves with the machine more easily and prevent malfunctions occurring due to improper operation. The observance of the operating and maintenance instructions by maintenance personnel:
- increases reliability in use.
- extends the service life of your machine.
- reduces repair costs and downtime.
The operating instructions belong with the machine for the entire lifetime of the machine. Place a copy in an easily reached position on the cab storage shelf. This copy must be replaced immediately if lost, damaged or unreadable.
The operating and maintenance instructions must be completed by information on current national regulations for accident prevention and protection. In addition to the operating instructions and legally binding regulations on accident prevention which apply in the user country and at point of use, authorized specialist rules for safe and correct working procedures are also to be observed.
These operating and maintenance instructions contain all the information required for operating and maintaining your machine.
- Some illustrations in these operating instructions may depict details and working devices which differ from your machine.
- In some illustrations, protective devices and covers have been removed in the interests of better presentation.
- Improvements, which are always being incorporated into our machines, may result in changes to your machine which are not yet indicated in these operating instructions.
TABLE OF CONTENTS:
Liebherr R 954 C-Litronic 780 781 783 784 785 976 1016 1081 Hydraulic Excavator Operating Manual SN 14968 – PDF DOWNLOAD
1 Product description 1-1
11 Assembly – overview 1-1
111 Machine with backhoe attachment 1-1
112 Machine with industrial attachment 1-2
113 Uppercarriage 1-3
114 Undercarriage 1-4
12 Technical data 1-4
2 Safety information, signs 2-1
21 Symbols in the operating instructions 2-1
22 Use in accordance with the regulations 2-2
23 Safety instructions 2-2
231 General safety instructions 2-2
232 Avoidance of crushing and burns 2-4
233 Avoidance of fire and explosions 2-4
24 Signs on the machine 2-5
241 Introduction 2-5
242 Arrangement of signage 2-6
243 Explanation of signage 2-7
244 Nameplates on the machine 2-13
3 Control and operation 3-1
31 Operating and control elements 3-1
311 Controls in the operator’s cab 3-1
312 The joysticks 3-3
313 Control unit 3-6
314 Monitoring display 3-11
315 Main screen (DISP02 R52 Software V41) 3-14
316 Main screen (DISP02 R52 Software V44) 3-32
3 1 7 Controls on side control desks 3-50
318 Controls and instrumentation for optional equipments 3-51
32 Access and equipment of the cab 3-55
321 Entering or leaving the cab 3-55
322 Safety lever 3-57
323 Operator’s seat 3-58
324 Windscreen 3-62
325 Sunshade 3-62
326 Emergency exit – rear window 3-63
32 7 Interior lighting 3-63
328 Fire extinguisher” 3-64
329 Lighting 3-65
321 0The heater and air conditioner 3-67
3211 Additional standstill heater (Option) 3-72
33 Setting the machine into operation 3-76
331 Safety instructions for the starting of the machine 3-76
332 Before starting the machine 3-78
333 Turning on the electrical system 3-79
334 Starting the Diesel engine 3-80
335 Speed adjustment and operating modes 3-81
336 Notes after starting the engine 3-83
337 Warm-up phase for Diesel engine and hydraulic circuit 3-83
338 Starting aids 3-85
339 Jump start procedure 3-87
3310Anti-theft device with code key (option) 3-88
3311 Immobilizer with electronic ignition key (option) 3-88
34 Working with the machine 3-90
341 Safely getting up or down 3-90
342 Working safely with the machine 3-91
343 Low idle automatic 3-95
344 Driving 3-96
345 Drive warning device (optional extra) 3-100
346 Operating the swing gear 3-101
347 Working position 3-103
348 Working attachment control 3-104
349 Lowering the working attachment with the engine shut down 3-106
341 0Control of a rotating device 3-106
3411 Lifting magnet control system (optional equipment) 3-108
3412Control of special equipments via the additional pedals 3-109
3413Commutation of the controls for an additional user AHS (special equipment) 3-112
3414Special control system of the joysticks (Option) 3-113
3415Cut off by end switches of attachment movements (Option) 3-115
3416Use of the excavator for lifting loads overhead 3-119
3417Overload warning device (Option) 3-120
3418Height and inclination adjustable cab (optional extra) 3-121
35 Operating the excavator in safety modes 3-124
351 Board E52 for safety mode of Diesel engine & servo control 3-124
352 Safety operation of the main working pumps 3-127
353 Emergency operation of boom cylinders (option) 3-128
354 Towing the machine 3-129
36 Attaching and dismounting equipment parts 3-130
361 Attaching and removing equipment parts safely 3-130
362 Removing and installing equipment bolts safely 3-131
363 Attaching and dismounting the bucket 3-131
364 Attaching and dismounting the bucket with improved sealing 3-132
365 Attaching and dismounting the grab on stick 3-135
366 Attaching and dismounting the grab on the industrial stanchion 3-137
367 Attaching and dismounting the stick to the boom 3-140
368 Mechanical quick-change adapter (optional extra) 3-142
369 Hydraulic quick-change adapter (optional extra) 3-147
361 0LIKUFIX – hydraulic coupling system (optional extra) 3-153
37 General working methods 3-156
371 Minimum impact working methods for your machine 3-156
372 Preparatory activities 3-156
373 Using a backhoe bucket 3-157
374 Loading a transport vehicle 3-159
375 Skimming 3-159
376 Using a clamshell bucket (earthmoving attachment) 3-160
377 Using a multiple tine grapple (industrial attachment) 3-162
378 Using an hydraulic hammer 3-163
38 Adjustment of undercarriage width (option) 3-165
381 Mechanic changing of undercarriage width 3-165
382 Hydraulic adjustment of undercarriage width 3-171
39 Hydraulic removable counterweight 3-172
391 Safety guidelines for lifting and lowering the counterweight 3-172
392 Removal and lifting up of counterweight 3-173
310 Transport 3-177 ~
0 3101 Transporting the machine safely 3-177 ~
3102Transporting the machine on a low loader 3-178 ;:!
3103Loading the machine with a crane 3-180 g
Malfunctions 4-1 ~
41 Error code charts 4-2
411 Machine Control system (BST) 4-2
412 Engine control system (PLO-CR) 4-3
413 Keypad 4-6
414 Display 4-6
415 Coding error 4-7
416 Other errors 4-7
41 7 Error due to warning symbols in SY field 4-7
42 Faults and remedies 4-9
421 Diesel engine and fuel system 4-9
422 Hydraulic system 4-10
423 Transmission 4-11
424 Electrical system 4-11
425 Work equipment 4-12
426 Heating/air-conditioning system 4-12
43 Fuses and relays 4-16
431 Fuse box E50 4-16
432 A1010 Plate 4-17
5 Maintenance 5-1
51 Servicing the machine safely 5-1
511 General safety instructions 5-1
512 Cleaning 5-2
513 Crack testing 5-2
514 Welding, drilling, firing and grinding work 5-3
515 Process materials 5-3
516 Repair work 5-4
5 1 7 Electrical system 5-5
518 Hydraulic accumulator 5-5
519 Hydraulic hoses and sheathed cables 5-5
52 Maintenance access doors 5-7
521 Overview of access doors 5-7
522 Door retaining rods 5-8
523 Engine hood retainer 5-8
53 Lubricating and operating materials 5-9
531 General information on changing lubricating and operating materials 5-9
54 Lubrication chart 5-10
541 Lubricants chart 5-12
542 Operating material chart 5-13
55 Lubricating and operating material specifications 5-13
551 Lubrication oil for the diesel engine 5-13
552 Fuel 5-15
553 Hydraulic oil 5-15
554 Transmission oil 5-18
555 Lubricating grease and other lubricants 5-19
556 Coolant 5-19
56 Diesel engine 5-26
561 Checking the oil level in the diesel engine 5-26
562 Changing the diesel engine oil 5-27
563 Belt for the A/C compressor and alternator installation 5-28
564 Lubricating starter ring gear 5-29
565 Vibration damper 5-29
566 Checking mounting screws 5-31
56 7 Oil separator 5-32
568 Heater flange 5-33
569 Checking and adjustment of valve clearance 5-33
Cooling system 5-36
571 Checking and cleaning the cooling system 5-36
572 Checking the coolant level 5-36
573 Coolant antifreeze and anti-corrosion fluid 5-37
574 Changing the coolant 5-37
58 Fuel system 5-39
R 954 C-Litronic / 10101988
MJFCIFSS
Operating instructions
581 Refuelling 5-40
582 Electrical refuelling pump (optional extra) 5-40
583 Draining the fuel tank 5-41
584 Emptying and cleaning the fuel tank 5-42
585 Draining the fuel prefilter 5-43
586 Changing fuel filter cartridges 5-43
587 Bleeding the fuel system 5-45
59 Dry air filter 5-48
591 Changing the main element 5-49
592 Changing the safety element 5-50
593 Monitoring the filtered air line 5-51
510 Hydraulic system 5-51
5101 Depressurizing the hydraulic system 5-51
5102Checking the oil level, emptying and refilling the hydraulic tank 5-52
5103Checking and cleaning the oil cooler system 5-55
5104 Return filter 5-55
5105 Leak oil filter 5-57
5106Servofilter 5-57
510 ?Replenishing oil filter in swing circuit 5-58
5108Servo control circuit 5-59
5109Bleeding the hydraulic pumps 5-60
5101 0Bleeding the hydraulic cylinders 5-61
51011 Removing the suction hose to the pumps 5-63
51012Vent filter on the hydraulic tank 5-64
51013Bypass oil filter (Special equipment) 5-64
51014Return oil filter for hydraulic hammer (option) 5-66
51015Servicing the hydraulic cylinder 5-67
51016Replacing hydraulic hoses 5-68
511 Oil changes on components 5-69
5111 General information 5-69
5112Swing gear – Oil level check and oil change 5-70
5113Travel gear oil change 5-70
5114Splitterbox – Oil change 5-72
512 The track components 5-72
5121 Checking the mounting screws of the track components 5-73
5122Checking the track chains tension 5-73
5123Retensioning the track 5-74
5124Releasing the track chain tension 5-75
5125Cleaning the track components 5-75
513 Electrical system 5-76
5131 Notes on the electrical system 5-76
5132Main battery switch 5-77
5133Battery care 5-78
5134Slip ring assembly (optional extra) 5-79
514 Heating/air-conditioning system 5-79
5141 Recirculated and fresh air filters 5-80
5142Heating system 5-81
5143Air-conditioning system 5-81
515 Greasing the machine 5-84 ~
0 5151 The centralized lubrication system 5-84 ~
5152Semi automatic and full automatic systems 5-85 ;:!
51530peration of the semi automatic system 5-85 g
5154Operation of the full automatic system 5-86 ®
5155Emergency lubrication with defective lubrication system 5-88 b!:!c:
5156To refill a grease container 5-89 ~
5157Changes in the lubrication circuit 5-90 ~
5158Greasing the grab (optional extra) 5-90
516 Quick-change systems 5-91
5161 Greasing the mechanical quick-change adapter (optional extra) 5-91
5162Hydraulic quick-change adapter (optional extra) 5-92
5163LIKUFIX (optional extra) 5-93
517 Check mounting bolts for tightness 5-94
5171 Mounting bolts of the counterweight 5-95
5172Mounting screws of the swing ring 5-95
5173Mounting screws of the hydraulic oil and fuel tank 5-96
5174Mounting screws of the swing gear and motor 5-96
5175Connection of central piece and side frames (for machines with option “removable side frames”)
5-96
518 Drive unit brakes and swing gear brakes 5-97
519 General maintenance points 5-97
5191 Replacing working parts 5-97
5192 Replacing the teeth on the bucket 5-97
5193Welding work on the machine 5-99
520 Maintenance chart 5-99
11 Assembly – overview 1-1
111 Machine with backhoe attachment 1-1
112 Machine with industrial attachment 1-2
113 Uppercarriage 1-3
114 Undercarriage 1-4
12 Technical data 1-4
2 Safety information, signs 2-1
21 Symbols in the operating instructions 2-1
22 Use in accordance with the regulations 2-2
23 Safety instructions 2-2
231 General safety instructions 2-2
232 Avoidance of crushing and burns 2-4
233 Avoidance of fire and explosions 2-4
24 Signs on the machine 2-5
241 Introduction 2-5
242 Arrangement of signage 2-6
243 Explanation of signage 2-7
244 Nameplates on the machine 2-13
3 Control and operation 3-1
31 Operating and control elements 3-1
311 Controls in the operator’s cab 3-1
312 The joysticks 3-3
313 Control unit 3-6
314 Monitoring display 3-11
315 Main screen (DISP02 R52 Software V41) 3-14
316 Main screen (DISP02 R52 Software V44) 3-32
3 1 7 Controls on side control desks 3-50
318 Controls and instrumentation for optional equipments 3-51
32 Access and equipment of the cab 3-55
321 Entering or leaving the cab 3-55
322 Safety lever 3-57
323 Operator’s seat 3-58
324 Windscreen 3-62
325 Sunshade 3-62
326 Emergency exit – rear window 3-63
32 7 Interior lighting 3-63
328 Fire extinguisher” 3-64
329 Lighting 3-65
321 0The heater and air conditioner 3-67
3211 Additional standstill heater (Option) 3-72
33 Setting the machine into operation 3-76
331 Safety instructions for the starting of the machine 3-76
332 Before starting the machine 3-78
333 Turning on the electrical system 3-79
334 Starting the Diesel engine 3-80
335 Speed adjustment and operating modes 3-81
336 Notes after starting the engine 3-83
337 Warm-up phase for Diesel engine and hydraulic circuit 3-83
338 Starting aids 3-85
339 Jump start procedure 3-87
3310Anti-theft device with code key (option) 3-88
3311 Immobilizer with electronic ignition key (option) 3-88
34 Working with the machine 3-90
341 Safely getting up or down 3-90
342 Working safely with the machine 3-91
343 Low idle automatic 3-95
344 Driving 3-96
345 Drive warning device (optional extra) 3-100
346 Operating the swing gear 3-101
347 Working position 3-103
348 Working attachment control 3-104
349 Lowering the working attachment with the engine shut down 3-106
341 0Control of a rotating device 3-106
3411 Lifting magnet control system (optional equipment) 3-108
3412Control of special equipments via the additional pedals 3-109
3413Commutation of the controls for an additional user AHS (special equipment) 3-112
3414Special control system of the joysticks (Option) 3-113
3415Cut off by end switches of attachment movements (Option) 3-115
3416Use of the excavator for lifting loads overhead 3-119
3417Overload warning device (Option) 3-120
3418Height and inclination adjustable cab (optional extra) 3-121
35 Operating the excavator in safety modes 3-124
351 Board E52 for safety mode of Diesel engine & servo control 3-124
352 Safety operation of the main working pumps 3-127
353 Emergency operation of boom cylinders (option) 3-128
354 Towing the machine 3-129
36 Attaching and dismounting equipment parts 3-130
361 Attaching and removing equipment parts safely 3-130
362 Removing and installing equipment bolts safely 3-131
363 Attaching and dismounting the bucket 3-131
364 Attaching and dismounting the bucket with improved sealing 3-132
365 Attaching and dismounting the grab on stick 3-135
366 Attaching and dismounting the grab on the industrial stanchion 3-137
367 Attaching and dismounting the stick to the boom 3-140
368 Mechanical quick-change adapter (optional extra) 3-142
369 Hydraulic quick-change adapter (optional extra) 3-147
361 0LIKUFIX – hydraulic coupling system (optional extra) 3-153
37 General working methods 3-156
371 Minimum impact working methods for your machine 3-156
372 Preparatory activities 3-156
373 Using a backhoe bucket 3-157
374 Loading a transport vehicle 3-159
375 Skimming 3-159
376 Using a clamshell bucket (earthmoving attachment) 3-160
377 Using a multiple tine grapple (industrial attachment) 3-162
378 Using an hydraulic hammer 3-163
38 Adjustment of undercarriage width (option) 3-165
381 Mechanic changing of undercarriage width 3-165
382 Hydraulic adjustment of undercarriage width 3-171
39 Hydraulic removable counterweight 3-172
391 Safety guidelines for lifting and lowering the counterweight 3-172
392 Removal and lifting up of counterweight 3-173
310 Transport 3-177 ~
0 3101 Transporting the machine safely 3-177 ~
3102Transporting the machine on a low loader 3-178 ;:!
3103Loading the machine with a crane 3-180 g
Malfunctions 4-1 ~
41 Error code charts 4-2
411 Machine Control system (BST) 4-2
412 Engine control system (PLO-CR) 4-3
413 Keypad 4-6
414 Display 4-6
415 Coding error 4-7
416 Other errors 4-7
41 7 Error due to warning symbols in SY field 4-7
42 Faults and remedies 4-9
421 Diesel engine and fuel system 4-9
422 Hydraulic system 4-10
423 Transmission 4-11
424 Electrical system 4-11
425 Work equipment 4-12
426 Heating/air-conditioning system 4-12
43 Fuses and relays 4-16
431 Fuse box E50 4-16
432 A1010 Plate 4-17
5 Maintenance 5-1
51 Servicing the machine safely 5-1
511 General safety instructions 5-1
512 Cleaning 5-2
513 Crack testing 5-2
514 Welding, drilling, firing and grinding work 5-3
515 Process materials 5-3
516 Repair work 5-4
5 1 7 Electrical system 5-5
518 Hydraulic accumulator 5-5
519 Hydraulic hoses and sheathed cables 5-5
52 Maintenance access doors 5-7
521 Overview of access doors 5-7
522 Door retaining rods 5-8
523 Engine hood retainer 5-8
53 Lubricating and operating materials 5-9
531 General information on changing lubricating and operating materials 5-9
54 Lubrication chart 5-10
541 Lubricants chart 5-12
542 Operating material chart 5-13
55 Lubricating and operating material specifications 5-13
551 Lubrication oil for the diesel engine 5-13
552 Fuel 5-15
553 Hydraulic oil 5-15
554 Transmission oil 5-18
555 Lubricating grease and other lubricants 5-19
556 Coolant 5-19
56 Diesel engine 5-26
561 Checking the oil level in the diesel engine 5-26
562 Changing the diesel engine oil 5-27
563 Belt for the A/C compressor and alternator installation 5-28
564 Lubricating starter ring gear 5-29
565 Vibration damper 5-29
566 Checking mounting screws 5-31
56 7 Oil separator 5-32
568 Heater flange 5-33
569 Checking and adjustment of valve clearance 5-33
Cooling system 5-36
571 Checking and cleaning the cooling system 5-36
572 Checking the coolant level 5-36
573 Coolant antifreeze and anti-corrosion fluid 5-37
574 Changing the coolant 5-37
58 Fuel system 5-39
R 954 C-Litronic / 10101988
MJFCIFSS
Operating instructions
581 Refuelling 5-40
582 Electrical refuelling pump (optional extra) 5-40
583 Draining the fuel tank 5-41
584 Emptying and cleaning the fuel tank 5-42
585 Draining the fuel prefilter 5-43
586 Changing fuel filter cartridges 5-43
587 Bleeding the fuel system 5-45
59 Dry air filter 5-48
591 Changing the main element 5-49
592 Changing the safety element 5-50
593 Monitoring the filtered air line 5-51
510 Hydraulic system 5-51
5101 Depressurizing the hydraulic system 5-51
5102Checking the oil level, emptying and refilling the hydraulic tank 5-52
5103Checking and cleaning the oil cooler system 5-55
5104 Return filter 5-55
5105 Leak oil filter 5-57
5106Servofilter 5-57
510 ?Replenishing oil filter in swing circuit 5-58
5108Servo control circuit 5-59
5109Bleeding the hydraulic pumps 5-60
5101 0Bleeding the hydraulic cylinders 5-61
51011 Removing the suction hose to the pumps 5-63
51012Vent filter on the hydraulic tank 5-64
51013Bypass oil filter (Special equipment) 5-64
51014Return oil filter for hydraulic hammer (option) 5-66
51015Servicing the hydraulic cylinder 5-67
51016Replacing hydraulic hoses 5-68
511 Oil changes on components 5-69
5111 General information 5-69
5112Swing gear – Oil level check and oil change 5-70
5113Travel gear oil change 5-70
5114Splitterbox – Oil change 5-72
512 The track components 5-72
5121 Checking the mounting screws of the track components 5-73
5122Checking the track chains tension 5-73
5123Retensioning the track 5-74
5124Releasing the track chain tension 5-75
5125Cleaning the track components 5-75
513 Electrical system 5-76
5131 Notes on the electrical system 5-76
5132Main battery switch 5-77
5133Battery care 5-78
5134Slip ring assembly (optional extra) 5-79
514 Heating/air-conditioning system 5-79
5141 Recirculated and fresh air filters 5-80
5142Heating system 5-81
5143Air-conditioning system 5-81
515 Greasing the machine 5-84 ~
0 5151 The centralized lubrication system 5-84 ~
5152Semi automatic and full automatic systems 5-85 ;:!
51530peration of the semi automatic system 5-85 g
5154Operation of the full automatic system 5-86 ®
5155Emergency lubrication with defective lubrication system 5-88 b!:!c:
5156To refill a grease container 5-89 ~
5157Changes in the lubrication circuit 5-90 ~
5158Greasing the grab (optional extra) 5-90
516 Quick-change systems 5-91
5161 Greasing the mechanical quick-change adapter (optional extra) 5-91
5162Hydraulic quick-change adapter (optional extra) 5-92
5163LIKUFIX (optional extra) 5-93
517 Check mounting bolts for tightness 5-94
5171 Mounting bolts of the counterweight 5-95
5172Mounting screws of the swing ring 5-95
5173Mounting screws of the hydraulic oil and fuel tank 5-96
5174Mounting screws of the swing gear and motor 5-96
5175Connection of central piece and side frames (for machines with option “removable side frames”)
5-96
518 Drive unit brakes and swing gear brakes 5-97
519 General maintenance points 5-97
5191 Replacing working parts 5-97
5192 Replacing the teeth on the bucket 5-97
5193Welding work on the machine 5-99
520 Maintenance chart 5-99
IMAGES PREVIEW OF THE MANUAL:
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https://vimeo.com/836111892?share=copy
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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