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Liebherr R 960 Demolition 1465 1466 1787 (USA CAN) Hydraulic Excavator Operator’s Manual SN 39878 – PDF DOWNLOAD
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Liebherr R 960 Demolition 1465 1466 1787 (USA CAN) Hydraulic Excavator Operator’s Manual SN 39878 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-France SAS
Type: R 960 Demolition
Type no.: 1465 1466 1787 (USA / CAN)
From Serial no.: 39878
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Description
Liebherr R 960 Demolition 1465 1466 1787 (USA CAN) Hydraulic Excavator Operator’s Manual SN 39878 – PDF DOWNLOAD
FILE DETAILS:
Liebherr R 960 Demolition 1465 1466 1787 (USA CAN) Hydraulic Excavator Operator’s Manual SN 39878 – PDF DOWNLOAD
Language : English
Pages : 446
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Liebherr R 960 Demolition 1465 1466 1787 (USA CAN) Hydraulic Excavator Operator’s Manual SN 39878 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-France SAS
Type: R 960 Demolition
Type no.: 1465 1466 1787 (USA / CAN)
From Serial no.: 39878
Preface:
- This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
- Compliance with the operating manual increases the reliability and service life of the machine.
- The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
- Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.
Examples of this work:
– Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
– Maintenance including servicing, inspection and repair
– Transporting or loading the machine
- The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
- Some sections of this operating manual do not apply to all machines.
- Some illustrations in this operating manual may show details and implements that are different from your machine.
- In some illustrations, protective devices and covers have been removed to provide a clearer representation.
- Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
- If you require further explanations or information, please contact Liebherr customer service.
Liability and warranty:
- Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.
- Third-party products are used in or on Liebherr machines at the user’s own discretion.
Liebherr does not offer any warranty or accept any liability for losses of anykind caused by failures of or damage to Liebherr machines attributable to the use of third-party products. - Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.
Modifications, conditions, copyright:
- Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
- Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.
- The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.
TABLE OF CONTENTS:
Liebherr R 960 Demolition 1465 1466 1787 (USA CAN) Hydraulic Excavator Operator’s Manual SN 39878 – PDF DOWNLOAD
1 Product description 19
1.1 Technical description 19
1.1.1 General overview 19
1.1.2 Overview of demolition machine 20
1.1.3 Uppercarriage 21
1.1.4 Undercarriage 22
1.2 Technical data 23
1.2.1 Vibration emission 23
1.2.2 Sound level 23
1.2.3 Specifications 24
1.3 Warranty conditions 25
1.3.1 Additional information, USA 25
1.3.2 Warranty declaration, emission limits, warranty rights and obligations 25
1.3.3 Warranty coverage from manufacturer 25
1.3.4 Warranty obligations of the owner 26
1.3.5 Warranty 26
1.3.6 Warranty parts 26
1.3.7 Exclusions 27
2 Safety warnings 29
2.1 Information on these instructions 29
2.1.1 Representation of warning messages 29
2.1.2 Graphic symbols in these instructions 29
2.2 Intended use 30
2.21 Laws, rules, guidelines and safety regulations 30
2.2.2 Intended use 30
2.2.3 Foreseeable misuse 31
2.2.4 Operating conditions 31
225 Disposal 33
R 960 Demolition – 1465,
1.1 Technical description 19
1.1.1 General overview 19
1.1.2 Overview of demolition machine 20
1.1.3 Uppercarriage 21
1.1.4 Undercarriage 22
1.2 Technical data 23
1.2.1 Vibration emission 23
1.2.2 Sound level 23
1.2.3 Specifications 24
1.3 Warranty conditions 25
1.3.1 Additional information, USA 25
1.3.2 Warranty declaration, emission limits, warranty rights and obligations 25
1.3.3 Warranty coverage from manufacturer 25
1.3.4 Warranty obligations of the owner 26
1.3.5 Warranty 26
1.3.6 Warranty parts 26
1.3.7 Exclusions 27
2 Safety warnings 29
2.1 Information on these instructions 29
2.1.1 Representation of warning messages 29
2.1.2 Graphic symbols in these instructions 29
2.2 Intended use 30
2.21 Laws, rules, guidelines and safety regulations 30
2.2.2 Intended use 30
2.2.3 Foreseeable misuse 31
2.2.4 Operating conditions 31
225 Disposal 33
R 960 Demolition – 1465,
Description of staff 33
2.3.1 Personal protective equipment 33
2.3.2 Requirements for staff 34
2.3.3 Operating company 34
2.3.4 Operator 35
2.3.5 Maintenance staff 35
2.3.6 Electrical engineer 36
2.3.7 Refrigeration technician 37
2.3.8 Slinger 38
2.3.9 Spotter 38
Signs on the machine 39
2.41 Locations of signs 39
2.42 Warning signs 40
2.4.3 Information signs 43
2.4.4 Identification plate 47
Protective devices on the machine 48
2.5.1 Safety lever or folding console 48
25.2 Operator’s cab 48
2.5.3 Height-adjustable operator’s cab 48
2.5.4 Tip over protective structure (TOPS) 49
2.5.5 Roll over protective structure (ROPS) 50
2.5.6 Falling object protective structures (FOPS and FGPS) 50
Emergency equipment on the machine 51
2.6.1 Emergency exit (standard) 51
2.6.2 Fire extinguisher (option) 51
2.6.3 Emergency command devices of machine 51
2.6.4 Emergency stop function of machine 52
Safe operation 52
2.71 Intoxicants 52
2.7.2 Dangerous fuels and operating fluids 52
2.7.3 Transporting machine 53
2.7.4 Access to machine 53
2.7.5 Machine danger zone 54
2.7.6 Visibility 54
2.7.7 Protection against vibration 55
2.3.1 Personal protective equipment 33
2.3.2 Requirements for staff 34
2.3.3 Operating company 34
2.3.4 Operator 35
2.3.5 Maintenance staff 35
2.3.6 Electrical engineer 36
2.3.7 Refrigeration technician 37
2.3.8 Slinger 38
2.3.9 Spotter 38
Signs on the machine 39
2.41 Locations of signs 39
2.42 Warning signs 40
2.4.3 Information signs 43
2.4.4 Identification plate 47
Protective devices on the machine 48
2.5.1 Safety lever or folding console 48
25.2 Operator’s cab 48
2.5.3 Height-adjustable operator’s cab 48
2.5.4 Tip over protective structure (TOPS) 49
2.5.5 Roll over protective structure (ROPS) 50
2.5.6 Falling object protective structures (FOPS and FGPS) 50
Emergency equipment on the machine 51
2.6.1 Emergency exit (standard) 51
2.6.2 Fire extinguisher (option) 51
2.6.3 Emergency command devices of machine 51
2.6.4 Emergency stop function of machine 52
Safe operation 52
2.71 Intoxicants 52
2.7.2 Dangerous fuels and operating fluids 52
2.7.3 Transporting machine 53
2.7.4 Access to machine 53
2.7.5 Machine danger zone 54
2.7.6 Visibility 54
2.7.7 Protection against vibration 55
R 960 Demolition – 1465,
copyright © Liebherr-France SAS 2019 R 960 Demolition – 1466,
copyright © Liebherr-France SAS 2019 R 960 Demolition – 1466,
R 960 Di iti -1787 (USA / CAN
LIEBHERR emolition ~ 1787 (USA cave.
LIEBHERR emolition ~ 1787 (USA cave.
LFR/11829208/01/2019-10-18/en
LFR/11829208/01/2019-10-18/en
LFR/11829208/01/2019-10-18/en
Operator’s manual Contents
2.7.8 Operation of machine 56
2.7.9 Load-lifting work 59
2.7.10 Demolition work 59
2.8 Safe work 60
2.8.1 Demolition machines 60
2.8.2 Hydraulic hammer 61
2.8.3 Scaling tooth 61
2.8.4 Hydraulic scaling tooth 62
2.8.5 Machines with height adjustable cab 62
2.9 Safe maintenance 63
2.9.1 Spare parts 63
2.9.2 Heavy parts 63
2.9.3 Regular checks 63
2.10 Modifications to the machine 64
2.10.1 Modifications, add-ons and retrofittings 64
3 Control and operation 65
3.1 Control and operating elements 66
3.1.1 Overview of operator’s platform 66
3.1.2 Control unit A 68
3.1.3 Control unit B 69
3.1.4 Control unit C 70
32 Display 71
3.2.1 Display 71
3.2.2 Status symbols 72
3.2.3 Start page menu 79
3.2.4 Camera menu 80
3.2.5 Air conditioning 81
3.26 Operating status menu 83
3.2.7 Diesel particulate filter submenu (option) 84
2.7.9 Load-lifting work 59
2.7.10 Demolition work 59
2.8 Safe work 60
2.8.1 Demolition machines 60
2.8.2 Hydraulic hammer 61
2.8.3 Scaling tooth 61
2.8.4 Hydraulic scaling tooth 62
2.8.5 Machines with height adjustable cab 62
2.9 Safe maintenance 63
2.9.1 Spare parts 63
2.9.2 Heavy parts 63
2.9.3 Regular checks 63
2.10 Modifications to the machine 64
2.10.1 Modifications, add-ons and retrofittings 64
3 Control and operation 65
3.1 Control and operating elements 66
3.1.1 Overview of operator’s platform 66
3.1.2 Control unit A 68
3.1.3 Control unit B 69
3.1.4 Control unit C 70
32 Display 71
3.2.1 Display 71
3.2.2 Status symbols 72
3.2.3 Start page menu 79
3.2.4 Camera menu 80
3.2.5 Air conditioning 81
3.26 Operating status menu 83
3.2.7 Diesel particulate filter submenu (option) 84
3.2.8 Sensor-controlled low idle automatic and automatic engine stop
submenu (option) 85
3.2.9 Measurement displays submenu 86
3.2.10 System settings menu 86
3.2.11 Operating hour meter submenu 88
submenu (option) 85
3.2.9 Measurement displays submenu 86
3.2.10 System settings menu 86
3.2.11 Operating hour meter submenu 88
R 960 Demolition – 1465,
R 960 Demolition – 1466, copyright © Liebherr-France SAS 2019
R 960 Demolition – 1466, copyright © Liebherr-France SAS 2019
R 960 Demolition – 1787 (USA / CAN
Javaze ) LIEBHERR 9
Contents
Javaze ) LIEBHERR 9
Contents
Operator’s manual
3.3
3.2.12 Windscreen wiper interval submenu 89
3.2.13 Radio remote control submenu 90
3.2.14 Display brightness and display volume submenu 91
3.2.15 Camera image contrast submenu 92
3.2.16 Camera return time submenu 92
3.2.17 Unit selection submenu 93
3.2.18 Time zone submenu 94
3.2.19 Time format and date format submenu 94
3.2.20 Language selection submenu 95
3.2.21 Test system submenu 95
3.2.22 Brightness of LED headlights submenu (option) 96
3.2.23 Unlocking with PIN code (option) submenu 96
3.2.24 Electrical outputs submenu 97
3.2.25 Electrical inputs submenu 98
3.2.26 Function settings menu 98
3.2.27 Central lubrication system submenu (option) 100
3.2.28 Maintenance submenu 101
3.2.29 SF submenu 102
3.2.30 Hoist cylinder shut-off and stick cylinder shut-off submenu (option) 105
3.2.31 Automatic reversible fan drive submenu (option) 105
3.2.32 Priority between lifting boom and turning uppercarriage submenu 106
3.2.33 Extended access submenu 106
3.2.34 Information menu 107
3.2.35 Operating hours submenu 108
3.2.36 Fuel consumption submenu 109
3.2.37 CodingKey submenu 110
3.2.38 Tool Control menu 110
3.2.39 Tool Control symbols 11
3.2.40 Service codes menu 112
3.2.41 Liebherr Demolition Control (LDC) display 113
3.2.42 Liebherr Demolition Control (LDC) status symbols 116
Control 118
3.3.1 Battery main switch 118
3.3.2 Entering and exiting machine 119
3.3.3 Emergency exit 120
3.2.13 Radio remote control submenu 90
3.2.14 Display brightness and display volume submenu 91
3.2.15 Camera image contrast submenu 92
3.2.16 Camera return time submenu 92
3.2.17 Unit selection submenu 93
3.2.18 Time zone submenu 94
3.2.19 Time format and date format submenu 94
3.2.20 Language selection submenu 95
3.2.21 Test system submenu 95
3.2.22 Brightness of LED headlights submenu (option) 96
3.2.23 Unlocking with PIN code (option) submenu 96
3.2.24 Electrical outputs submenu 97
3.2.25 Electrical inputs submenu 98
3.2.26 Function settings menu 98
3.2.27 Central lubrication system submenu (option) 100
3.2.28 Maintenance submenu 101
3.2.29 SF submenu 102
3.2.30 Hoist cylinder shut-off and stick cylinder shut-off submenu (option) 105
3.2.31 Automatic reversible fan drive submenu (option) 105
3.2.32 Priority between lifting boom and turning uppercarriage submenu 106
3.2.33 Extended access submenu 106
3.2.34 Information menu 107
3.2.35 Operating hours submenu 108
3.2.36 Fuel consumption submenu 109
3.2.37 CodingKey submenu 110
3.2.38 Tool Control menu 110
3.2.39 Tool Control symbols 11
3.2.40 Service codes menu 112
3.2.41 Liebherr Demolition Control (LDC) display 113
3.2.42 Liebherr Demolition Control (LDC) status symbols 116
Control 118
3.3.1 Battery main switch 118
3.3.2 Entering and exiting machine 119
3.3.3 Emergency exit 120
10
copyright © Liebherr-France SAS 2019
R 960 Demolition – 1465,
R 960 Demolition – 1466,
R 960 Demolition – 1466,
R 860 Demolition – 1787 (USA / CAN)
139878
LFR/11829208/01/2019-10-18/en
LFR/11829208/01/2019-10-18/en
LFR/11829208/01/2019-10-18/en
Operator’s manual Contents
3.3.4 Fire extinguisher (option) 121
3.3.6 Safety lever 121
3.3.6 Folding console 122
3.3.7 Operator’s seat 123
3.3.8 Safety belt 131
3.3.89 Hom 132
3.3.10 Tilting operator’s cab 133
3.3.11 Sun blinds 135
3.3.12 Side windows 137
3.3.13 Viewing devices 137
3.3.14 Lighting 143
3.3.15 Cab lighting system 144
3.3.16 Windscreen wipers 145
3.3.17 Compressed air system 146
3.3.18 Auxiliary heater (option) 147
3.4 Operation 148
3.4.1 Inspection tour before putting into service 148
3.42 Refuelling 149
3.4.3 Refuelling with the electric refuelling pump (option) 160
3.4.4 Refuelling diesel exhaust fluid 152
3.4.5 Immobiliser (option) 153
3.4.6 Preparing machine for dust intensive application 154
3.4.7 Preparing machine for use in biologically sensitive areas 155
3.4.8 Starting diesel engine 156
3.4.9 Bringing machine to operating temperature 156
3.4.10 Engine speed and operating mode 157
3.4.11 After starting 158
3.4.12 Sensor-controlled low idle automatic 159
3.4.13 Automatic engine shut-off after idling (option) 160
3.4.14 Shutting off diesel engine 160
3.4.15 Travelling and braking 163
3.4.16 Travel alarm (option) 166
3.4.17 Controlling the working attachment 167
3.4.18 Controlling demolition attachment 168
3.4.19 Turning and braking uppercarriage 170
R 960 Demolition – 1465,
R 960 Demolition – 1797 (UsA CAN) Ee Ee 2
130878 LIEBHERR 11
Contents Operator’s manual
3.4.20 Using Liebherr Demolition Control (LDC) 172
3.4.21 Watering device 176
3.4.22 Hoist cylinder protection of backhoe bucket attachment (option) 178
3.4.23 Stick cylinder protection 180
3.4.24 Controlling special working attachment with mini-joystick 181
3.4.25 Controlling hydraulic hammer 181
3.4.26 Changing over control of right mini-joystick (option) 182
3.4.27 Control changeover to left double pedal (option) 184
3.4.28 Changing over control of joystick control (option) 185
3.4.29 Reversing fan drive for radiator cleaning (option) 187
3.3.4 Fire extinguisher (option) 121
3.3.6 Safety lever 121
3.3.6 Folding console 122
3.3.7 Operator’s seat 123
3.3.8 Safety belt 131
3.3.89 Hom 132
3.3.10 Tilting operator’s cab 133
3.3.11 Sun blinds 135
3.3.12 Side windows 137
3.3.13 Viewing devices 137
3.3.14 Lighting 143
3.3.15 Cab lighting system 144
3.3.16 Windscreen wipers 145
3.3.17 Compressed air system 146
3.3.18 Auxiliary heater (option) 147
3.4 Operation 148
3.4.1 Inspection tour before putting into service 148
3.42 Refuelling 149
3.4.3 Refuelling with the electric refuelling pump (option) 160
3.4.4 Refuelling diesel exhaust fluid 152
3.4.5 Immobiliser (option) 153
3.4.6 Preparing machine for dust intensive application 154
3.4.7 Preparing machine for use in biologically sensitive areas 155
3.4.8 Starting diesel engine 156
3.4.9 Bringing machine to operating temperature 156
3.4.10 Engine speed and operating mode 157
3.4.11 After starting 158
3.4.12 Sensor-controlled low idle automatic 159
3.4.13 Automatic engine shut-off after idling (option) 160
3.4.14 Shutting off diesel engine 160
3.4.15 Travelling and braking 163
3.4.16 Travel alarm (option) 166
3.4.17 Controlling the working attachment 167
3.4.18 Controlling demolition attachment 168
3.4.19 Turning and braking uppercarriage 170
R 960 Demolition – 1465,
R 960 Demolition – 1797 (UsA CAN) Ee Ee 2
130878 LIEBHERR 11
Contents Operator’s manual
3.4.20 Using Liebherr Demolition Control (LDC) 172
3.4.21 Watering device 176
3.4.22 Hoist cylinder protection of backhoe bucket attachment (option) 178
3.4.23 Stick cylinder protection 180
3.4.24 Controlling special working attachment with mini-joystick 181
3.4.25 Controlling hydraulic hammer 181
3.4.26 Changing over control of right mini-joystick (option) 182
3.4.27 Control changeover to left double pedal (option) 184
3.4.28 Changing over control of joystick control (option) 185
3.4.29 Reversing fan drive for radiator cleaning (option) 187
3.5 Shut-off functions 188
3.5.1 Stick cylinder shut-off and hoist cylinder shut-off for earthmoving
3.5.1 Stick cylinder shut-off and hoist cylinder shut-off for earthmoving
attachment (option) 188
3.5.2 Overload warning system (option) 191
3.6 General working methods 193
3.6.1 Working without damaging machine 193
3.6.2 Putting machine in working position 195
3.6.3 Travelling on slopes 195
3.6.4 Driving on slope with demolition attachment 196
3.6.5 Working on slope 197
3.6.6 Working with demolition attachment 198
3.6.7 Working with backhoe bucket 198
3.6.8 Ground surface grading 199
3.6.9 Working with hydraulic hammer 200
3.6.10 Working with scaling tooth 202
3.6.11 Handling loads 204
3.6.12 Loading transport vehicle 204
3.6.13 Lifting loads 205
3.6.14 Lifting loads with quick coupler 206
3.6.15 Lifting loads with load lift hook (option) 207
3.7 Installing and removing working attachment 208
3.7.1 Installing and removing working attachment pins 208
3.7.2 Connecting code plug for attachment recognition 208
3.7.3 Dismount pedestal and dismount device for demolition attachment 210
3.5.2 Overload warning system (option) 191
3.6 General working methods 193
3.6.1 Working without damaging machine 193
3.6.2 Putting machine in working position 195
3.6.3 Travelling on slopes 195
3.6.4 Driving on slope with demolition attachment 196
3.6.5 Working on slope 197
3.6.6 Working with demolition attachment 198
3.6.7 Working with backhoe bucket 198
3.6.8 Ground surface grading 199
3.6.9 Working with hydraulic hammer 200
3.6.10 Working with scaling tooth 202
3.6.11 Handling loads 204
3.6.12 Loading transport vehicle 204
3.6.13 Lifting loads 205
3.6.14 Lifting loads with quick coupler 206
3.6.15 Lifting loads with load lift hook (option) 207
3.7 Installing and removing working attachment 208
3.7.1 Installing and removing working attachment pins 208
3.7.2 Connecting code plug for attachment recognition 208
3.7.3 Dismount pedestal and dismount device for demolition attachment 210
3.7.4 Removing demolition attachment and storing on dismount pedestal or
dismount device 215
R 960 Demolition – 1465,
12 “LIEBHERR R 960 Demolition ~ 1 Tor (LA Gav
dismount device 215
R 960 Demolition – 1465,
12 “LIEBHERR R 960 Demolition ~ 1 Tor (LA Gav
LFR/11829208/01/2019-10-18/en
LFR/11829208/01/2019-10-18/en
LFR/11829208/01/2019-10-18/en
Operator’s manual Contents
3.7.5 Lifting demolition attachment from dismount pedestal or dismount
device and installing on machine 218
3.7.6 Dismount pedestal for earthmoving attachment 222
3.7.7 Removing earthmoving attachment and storing on dismount pedestal 225
3.7.8 Lifting earthmoving attachment from dismount pedestal and installing
on machine 227
3.7.9 Removing earthmoving attachment and storing on dismount device 229
3.7.10 Lifting earthmoving attachment from dismount device and installing on
machine 23
3.7.11 Connecting and disconnecting hydraulic hoses with quick couplings
(option) 234
3.7.12 Coupling and uncoupling multi-quick couplings (option) 236
3.7.13 Hydraulic quick coupler for working attachment parts (option) 237
3.7.14 Installing and removing bucket 242
3.7.15 Installing and removing bucket with special seal 244
3.8 Parking machine 246
3.8.1 Parking machine on level ground 246
3.8.2 Parking machine on a slope 247
3.9 Installing and removing the counterweight 248
3.9.1 Installing and removing counterweights mechanically 248
3.9.2 Installing and removing counterweights hydraulically 253
3.10 Transport 263
3.10.1 Preparatory work 263
3.10.2 Adjusting undercarriage width mechanically (option) 265
3.10.3 Adjusting undercarriage width hydraulically (option) 269
3.10.4 Driving machine onto low-loader (machine transporter) 274
3.10.5 Tying down machine (VHHD undercarriage) 275
3.10.6 Tying down machine (undercarriage HD-EW) 276
3.10.7 After transport 278
3.11 Emergency operation 281
3.11.1 Using emergency mode 281
3.11.2 Jump starting 283
3.11.3 Lowering working attachment in an emergency 283
3.11.4 Lowering operator’s cab in an emergency (option) 285
3.11.5 Central lubrication system 286
3.11.6 Towing 286
R 960 Demolition – 1465,
R poe Demeltion – 1787 USA CAN) “LIEBHERR 13
139878
Contents Operator’s manual
4 Malfunctions 289
4.1 Service code tables 289
3.7.5 Lifting demolition attachment from dismount pedestal or dismount
device and installing on machine 218
3.7.6 Dismount pedestal for earthmoving attachment 222
3.7.7 Removing earthmoving attachment and storing on dismount pedestal 225
3.7.8 Lifting earthmoving attachment from dismount pedestal and installing
on machine 227
3.7.9 Removing earthmoving attachment and storing on dismount device 229
3.7.10 Lifting earthmoving attachment from dismount device and installing on
machine 23
3.7.11 Connecting and disconnecting hydraulic hoses with quick couplings
(option) 234
3.7.12 Coupling and uncoupling multi-quick couplings (option) 236
3.7.13 Hydraulic quick coupler for working attachment parts (option) 237
3.7.14 Installing and removing bucket 242
3.7.15 Installing and removing bucket with special seal 244
3.8 Parking machine 246
3.8.1 Parking machine on level ground 246
3.8.2 Parking machine on a slope 247
3.9 Installing and removing the counterweight 248
3.9.1 Installing and removing counterweights mechanically 248
3.9.2 Installing and removing counterweights hydraulically 253
3.10 Transport 263
3.10.1 Preparatory work 263
3.10.2 Adjusting undercarriage width mechanically (option) 265
3.10.3 Adjusting undercarriage width hydraulically (option) 269
3.10.4 Driving machine onto low-loader (machine transporter) 274
3.10.5 Tying down machine (VHHD undercarriage) 275
3.10.6 Tying down machine (undercarriage HD-EW) 276
3.10.7 After transport 278
3.11 Emergency operation 281
3.11.1 Using emergency mode 281
3.11.2 Jump starting 283
3.11.3 Lowering working attachment in an emergency 283
3.11.4 Lowering operator’s cab in an emergency (option) 285
3.11.5 Central lubrication system 286
3.11.6 Towing 286
R 960 Demolition – 1465,
R poe Demeltion – 1787 USA CAN) “LIEBHERR 13
139878
Contents Operator’s manual
4 Malfunctions 289
4.1 Service code tables 289
41.1 Warning symbols 289
41.2 SCR system 293
4.2 Fault – Cause – Remedy 295
4.21 Diesel engine and fuel system 295
4.2.2 Hydraulic system 298
4.2.3 Travel gear 299
42.4 Electrical system 299
4.2.5 Heating, ventilation and air conditioning unit 299
426 Working attachment 300
4.3 Problem remedy 301
4.3.1 Fuses and relays 301
5 Maintenance 313
5.1 Inspection and maintenance schedule 313
5.1 Inspection and maintenance schedule 313
5.2 Filling quantities and lubrication chart 319
5.2.1 Filling quantities 319
5.2.2 Lubrication chart 320
5.3 Fuels, lubricants and operating fluids 327
5.3.1 Diesel fuels 327
5.3.2 Diesel exhaust fluids 328
5.3.3 Engine oils 328
5.3.4 Refrigerant 330
5.3.5 Coolant 330
5.3.6 Hydraulic oils 331
5.3.7 Gear oils 333
5.3.8 Pump distributor gear oils 334
5.3.9 Greases 335
5.3.10 Windscreen washer fluid 335
5.3.11 Lubricants and care products for electrical and mechanical systems 336
5.4 Access points for maintenance work 337
5.4.1 Access points on uppercarriage 337
5.4.2 Access points under uppercarriage 339
5.4.3 Access points on undercarriage 340
R 960 Demolition – 1465,
14 “LIEBHERR R 960 Demolition ~ 1 Tor (LA Gav
LFR/11829208/01/2019-10-18/en
LFR/11829208/01/2019-10-18/en
LFR/11829208/01/2019-10-18/en
Operator’s manual Contents
5.5 Preparing for maintenance 341
5.5.1 Maintenance procedures 341
5.5.2 Safety instructions 342
5.5.3 Putting machine in maintenance position 344
5.6 General maintenance 346
5.6.1 Welding 346
5.6.2 Bleeding hydraulic cylinders 346
5.6.3 Applying corrosion protection to piston rods 347
5.6.4 Cleaning the machine 348
5.6.5 Cleaning travel gear 349
5.6.6 Cleaning fan and radiator 350
5.6.7 Corrosion protection 350
5.7 Complete machine 361
5.7.1 Checking machine for proper condition and tightness 361
5.7.2 Visual inspection before putting into service 361
5.7.3 Lubricating bearings on machine and working attachment 361
5.7.4 Hydraulically removable counterweight: Lubricating chains 363
5.7.5 Hydraulically removable counterweight: Checking chain tension 364
5.7.6 Filling in sample data sheet 366
5.8 Drive group 372
5.8.1 Diesel engine: Putting in maintenance position 372
58.2 Diesel engine: Checking oil level 372
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 374
5.8.4 Fuel pre-filter: Draining water 374
5.8.5 Fuel tank: Draining water and sediments 375
5.8.6 Fuel fine filter: Replacing filter element 376
5.8.7 Air filter: Emptying dust collecting tank 377
5.8.8 Air filter: Replacing main filter cartridge 377
5.8.9 Pump distributor gear: Checking oil level 378
5.8.10 Diesel particulate filter (option): Activating and deactivating
regeneration 379
5.9 Cooling system 383
5.9.1 Checking coolant level 383
5.9.2 Coolant: Checking concentration 384
5.10 Working hydraulics 388
R 960 Demolition – 1465
5.5 Preparing for maintenance 341
5.5.1 Maintenance procedures 341
5.5.2 Safety instructions 342
5.5.3 Putting machine in maintenance position 344
5.6 General maintenance 346
5.6.1 Welding 346
5.6.2 Bleeding hydraulic cylinders 346
5.6.3 Applying corrosion protection to piston rods 347
5.6.4 Cleaning the machine 348
5.6.5 Cleaning travel gear 349
5.6.6 Cleaning fan and radiator 350
5.6.7 Corrosion protection 350
5.7 Complete machine 361
5.7.1 Checking machine for proper condition and tightness 361
5.7.2 Visual inspection before putting into service 361
5.7.3 Lubricating bearings on machine and working attachment 361
5.7.4 Hydraulically removable counterweight: Lubricating chains 363
5.7.5 Hydraulically removable counterweight: Checking chain tension 364
5.7.6 Filling in sample data sheet 366
5.8 Drive group 372
5.8.1 Diesel engine: Putting in maintenance position 372
58.2 Diesel engine: Checking oil level 372
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 374
5.8.4 Fuel pre-filter: Draining water 374
5.8.5 Fuel tank: Draining water and sediments 375
5.8.6 Fuel fine filter: Replacing filter element 376
5.8.7 Air filter: Emptying dust collecting tank 377
5.8.8 Air filter: Replacing main filter cartridge 377
5.8.9 Pump distributor gear: Checking oil level 378
5.8.10 Diesel particulate filter (option): Activating and deactivating
regeneration 379
5.9 Cooling system 383
5.9.1 Checking coolant level 383
5.9.2 Coolant: Checking concentration 384
5.10 Working hydraulics 388
R 960 Demolition – 1465
5.10.1 Depressurising hydraulic system 388
5.10.2 Hydraulic tank: Checking oil level 389
5.10.3 Hydraulic tank: Draining water and sediments 391
5.10.4 Return filter: Checking and cleaning magnetic rod 392
5.10.5 Bypass filter (option): Checking level of contamination of filter cartridge ~~ 392
5.10.6 Hydraulic hoses: Checking condition and tightness 393
Electrical system 394
5.11.1 General information 394
Travel gear 395
5.12.1 Checking track tension 395
5.12.2 Tightening track 396
5.12.3 Slackening track 397
5.12.4 Determining track type 398
5.12.5 Hydraulically adjustable undercarriage width: Lubricating accessories
5.10.2 Hydraulic tank: Checking oil level 389
5.10.3 Hydraulic tank: Draining water and sediments 391
5.10.4 Return filter: Checking and cleaning magnetic rod 392
5.10.5 Bypass filter (option): Checking level of contamination of filter cartridge ~~ 392
5.10.6 Hydraulic hoses: Checking condition and tightness 393
Electrical system 394
5.11.1 General information 394
Travel gear 395
5.12.1 Checking track tension 395
5.12.2 Tightening track 396
5.12.3 Slackening track 397
5.12.4 Determining track type 398
5.12.5 Hydraulically adjustable undercarriage width: Lubricating accessories
and raceways 399
5.12.6 Hydraulically adjustable undercarriage width: Checking gauge of side
5.12.6 Hydraulically adjustable undercarriage width: Checking gauge of side
frames 401
5.12.7 Hydraulically adjustable undercarriage width: Checking tightening
5.12.7 Hydraulically adjustable undercarriage width: Checking tightening
torque of supporting wedges 402
Working attachment 405
5.13.1 Lubricating working tool 405
5.13.2 Checking pin connections for secure seating 405
5.13.3 Checking steel parts for cracks 406
5.13.4 Checking pin bearings for wear 406
5.13.5 Changing bucket teeth with Z system 406
5.13.6 Watering device: Checking tightness 407
5.13.7 Watering device: Checking function 408
Operator’s cab, heating and air conditioning 409
5.14.1 Filling with windscreen washer fluid 409
5.14.2 Switching on air conditioning unit 409
5.14.3 Cleaning pre-filter 410
Lubrication system 411
5.16.1 Lubrication system (option): Topping up grease 411
5.15.2 Checking lubrication of bearings (grease collar) 411
5.15.3 Pipes, hoses and lubricating points: Checking tightness and condition 412
Slewing gearbox and slewing ring 413
Working attachment 405
5.13.1 Lubricating working tool 405
5.13.2 Checking pin connections for secure seating 405
5.13.3 Checking steel parts for cracks 406
5.13.4 Checking pin bearings for wear 406
5.13.5 Changing bucket teeth with Z system 406
5.13.6 Watering device: Checking tightness 407
5.13.7 Watering device: Checking function 408
Operator’s cab, heating and air conditioning 409
5.14.1 Filling with windscreen washer fluid 409
5.14.2 Switching on air conditioning unit 409
5.14.3 Cleaning pre-filter 410
Lubrication system 411
5.16.1 Lubrication system (option): Topping up grease 411
5.15.2 Checking lubrication of bearings (grease collar) 411
5.15.3 Pipes, hoses and lubricating points: Checking tightness and condition 412
Slewing gearbox and slewing ring 413
5.16.1 Slewing gearbox: Checking oil level 413
6 Appendix 415
6.1 Pre-tightening torque and turning angle 415
6.1.1 Procedure 415
Index 417
6 Appendix 415
6.1 Pre-tightening torque and turning angle 415
6.1.1 Procedure 415
Index 417
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