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Liebherr R 980 SME 1405 1406 Excavator Operator’s Manual SN 37618 – PDF DOWNLOAD
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Liebherr R 980 SME 1405 1406 Excavator Operator’s Manual SN 37618 – PDF DOWNLOAD
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Description
Liebherr R 980 SME 1405 1406 Excavator Operator’s Manual SN 37618 – PDF DOWNLOAD
FILE DETAILS:
Liebherr R 980 SME 1405 1406 Excavator Operator’s Manual SN 37618 – PDF DOWNLOAD
Language : English
Pages : 274
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Liebherr R 980 SME 1405 1406 Excavator Operator’s Manual SN 37618 – PDF DOWNLOAD
Preface:
- This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
- Compliance with the operating manual increases the reliability and service life of the machine.
- The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
- Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.
Examples of this work:
– Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
– Maintenance including servicing, inspection and repair
– Transporting or loading the machine
- The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
- Some sections of this operating manual do not apply to all machines.
- Some illustrations in this operating manual may show details and implements that are different from your machine.
- In some illustrations, protective devices and covers have been removed to provide a clearer representation.
- Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
- If you require further explanations or information, please contact Liebherr customer service.
Liability and warranty:
- Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.
- Third-party products are used in or on Liebherr machines at the user’s own discretion.
Liebherr does not offer any warranty or accept any liability for losses of anykind caused by failures of or damage to Liebherr machines attributable to the use of third-party products. - Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.
Modifications, conditions, copyright:
- Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
- Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.
- The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.
TABLE OF CONTENTS:
Liebherr R 980 SME 1405 1406 Excavator Operator’s Manual SN 37618 – PDF DOWNLOAD
Product description 17
1.1 Technical description 17
1.1.1 Overview 17
1.1 Technical description 17
1.1.1 Overview 17
1.1.2 Uppercarriage 19
1.1.3 Undercarriage 20
1.2 Technical data 21
1.2.1 Vibration emission 21
1.2.1 Vibration emission 21
1.2.2 Sound emissions 22
1.2.3 Specifications 22
Safety warnings, signs 23
2.1 Safety advices and symbols 23
2.1.1 Designation of safety advices 23
Safety warnings, signs 23
2.1 Safety advices and symbols 23
2.1.1 Designation of safety advices 23
2.1.2 Other designations 24
2.2 Additional rules and guidelines 24
2.3 Designated use 24
2.4 Signs on the machine 25
2.41 Locations of signs 25
2.3 Designated use 24
2.4 Signs on the machine 25
2.41 Locations of signs 25
2.42 Warning signs 26
2.4.3 Information signs 28
2.4.4 Identification plates 31
2.5 Safety warnings 31
2.51 General safety instructions 31
2.51 General safety instructions 31
2.5.2 Avoiding crushing and burning injuries 32
2.5.3 Avoid fire and explosions 33
2.5.4 Seeing and being seen 34
2.5.5 Protection against vibration 34
2.56 Before taking into operation 35
257 Getting in and out 362.5.8 Starting the machine 36
25.9 Working 37
2.5.10 Shutting down the machine 39
2.5.11 Transporting the machine 39
2.5.12 Towing 39
2.5.13 Maintenance and repair 40
2.5.14 Modifications, add-ons and conversions 43
2.5.15 Removal and installation of the attachment pins 44
2.5.16 Falling object protective structures (FOPS and FGPS) 44
2.5.17 Checking machine for cracks 44
2.5.18 Regular checks 45
3 Control and operation 47
3.1 Control and operating elements 47
3.1.1 Overview of operator’s platform 47
3.1.2 Control unit A 49
3.1.3 Control unit B 50
3.2 Control 51
3.2.1 Battery main switch 51
3.2.2 Entering and exiting the machine 52
3.2.3 Emergency exit 53
3.2.4 Fire extinguisher (option) 53
3.25 Safety lever 54
3.2.6 Operator’s seat 54
3.2.7 Safety belt 60
3.2.8 Horn 62
3.2.9 Sun blind 62
3.2.10 Side windows 64
3.2.11 Exterior mirrors 64
3.2.12 Lighting 65
3.2.13 Cab lighting system 65
3.2.14 Windscreen wipers 66
3.2.15 Display 66
3.2.16 Status symbols 68
3.2.17 Main menu 71
25.9 Working 37
2.5.10 Shutting down the machine 39
2.5.11 Transporting the machine 39
2.5.12 Towing 39
2.5.13 Maintenance and repair 40
2.5.14 Modifications, add-ons and conversions 43
2.5.15 Removal and installation of the attachment pins 44
2.5.16 Falling object protective structures (FOPS and FGPS) 44
2.5.17 Checking machine for cracks 44
2.5.18 Regular checks 45
3 Control and operation 47
3.1 Control and operating elements 47
3.1.1 Overview of operator’s platform 47
3.1.2 Control unit A 49
3.1.3 Control unit B 50
3.2 Control 51
3.2.1 Battery main switch 51
3.2.2 Entering and exiting the machine 52
3.2.3 Emergency exit 53
3.2.4 Fire extinguisher (option) 53
3.25 Safety lever 54
3.2.6 Operator’s seat 54
3.2.7 Safety belt 60
3.2.8 Horn 62
3.2.9 Sun blind 62
3.2.10 Side windows 64
3.2.11 Exterior mirrors 64
3.2.12 Lighting 65
3.2.13 Cab lighting system 65
3.2.14 Windscreen wipers 66
3.2.15 Display 66
3.2.16 Status symbols 68
3.2.17 Main menu 71
3.2.18 Camera system menu 71
3.2.19 Air conditioning unit and heating 72
3.2.20 Operating status menu 75
3.2.21 General settings menu 75
3.2.22 Machine-specific settings menu 82
3.2.23 Information menu 90
3.2.24 Tool Control menu 91
3.2.25 Messages menu 93
3.2.26 Auxiliary heater (option) 93
3.3 Operation 95
3.3.1 Inspection before commissioning 95
3.3.2 Refuelling 96
3.3.3 Refuelling with electric refuelling pump (option) 97
3.3.4 Topping up diesel exhaust fluid 99
3.3.5 Immobiliser (option) 99
3.3.6 Starting diesel engine 101
3.3.7 Engine speed and operating mode 102
3.3.8 After starting 103
3.3.9 Sensor-controlled low idle automatic 104
3.3.10 Automatic engine stop after idling (option) 106
3.3.11 Shutting off diesel engine 106
3.3.12 Travelling 108
3.3.13 Braking 110
3.3.14 Travel alarm (option) 110
3.3.15 Driving on slopes 111
3.3.16 Controlling the working attachment 112
3.3.17 Turing and braking uppercarriage 114
3.3.18 Overload warning system (option) 115
3.3.19 Float position of hoist cylinders (option) 117
3.3.20 Hoist cylinder protection (option) 118
3.3.21 Stick cylinder protection 120
3.3.22 Controlling special working attachment without mini-joystick (option) 121
3.3.23 Controlling special working attachment with mini-joystick (option) 123
3.3.24 Control changeover (option) 125
3.3.25 Control changeover to right mini-joystick (option) 127
3.2.19 Air conditioning unit and heating 72
3.2.20 Operating status menu 75
3.2.21 General settings menu 75
3.2.22 Machine-specific settings menu 82
3.2.23 Information menu 90
3.2.24 Tool Control menu 91
3.2.25 Messages menu 93
3.2.26 Auxiliary heater (option) 93
3.3 Operation 95
3.3.1 Inspection before commissioning 95
3.3.2 Refuelling 96
3.3.3 Refuelling with electric refuelling pump (option) 97
3.3.4 Topping up diesel exhaust fluid 99
3.3.5 Immobiliser (option) 99
3.3.6 Starting diesel engine 101
3.3.7 Engine speed and operating mode 102
3.3.8 After starting 103
3.3.9 Sensor-controlled low idle automatic 104
3.3.10 Automatic engine stop after idling (option) 106
3.3.11 Shutting off diesel engine 106
3.3.12 Travelling 108
3.3.13 Braking 110
3.3.14 Travel alarm (option) 110
3.3.15 Driving on slopes 111
3.3.16 Controlling the working attachment 112
3.3.17 Turing and braking uppercarriage 114
3.3.18 Overload warning system (option) 115
3.3.19 Float position of hoist cylinders (option) 117
3.3.20 Hoist cylinder protection (option) 118
3.3.21 Stick cylinder protection 120
3.3.22 Controlling special working attachment without mini-joystick (option) 121
3.3.23 Controlling special working attachment with mini-joystick (option) 123
3.3.24 Control changeover (option) 125
3.3.25 Control changeover to right mini-joystick (option) 127
3.3.26 Control changeover to left double pedal (option) 127
3.4 Shut-down and limitation devices 129
3.41 Stick cylinder shut-off and hoist cylinder shut-off (option) 129
3.5 General working methods 132
3.5.1 Safety belt 132
3.5.2 Drugs and alcohol 132
3.5.3 Working without damaging the machine 132
3.5.4 Preparatory work 134
3.5.5 Putting machine in working position 135
3.5.6 Working with a backhoe bucket 135
3.5.7 Ground surface grading 136
3.5.8 Working with a hydraulic hammer 137
3.5.9 Working with the grapple 138
3.5.10 Working with the clamshell 138
3.5.11 Transferring loads 140
3.5.12 Loading a transport vehicle 140
3.5.13 Lifting loads 141
3.5.14 Lifting loads with quick coupler 142
3.5.15 Lifting loads using working tool with load lift hook 143
3.6 Installation and removal of attachment parts 144
3.6.1 Installing and removing bucket 144
3.6.2 Installing and removing bucket with special seal 146
3.6.3 Using quick coupler 147
3.6.4 Installing and removing grapple on the stick 147
3.6.5 Installing and removing grapple on industrial stick 149
3.7 Transport 151
3.7.1 Driving machine onto low-loader 151
3.7.2 Lifting the machine with a crane 152
3.7.3 Tying down machine 154
3.8 Emergency operation 156
3.8.1 Using emergency operation 156
3.8.2 Jump start 158
3.8.3 Lowering the working attachment in an emergency 158
3.8.4 Lowering working attachment when engine is shut off 159
3.8.5 Central lubrication system 160
3.4 Shut-down and limitation devices 129
3.41 Stick cylinder shut-off and hoist cylinder shut-off (option) 129
3.5 General working methods 132
3.5.1 Safety belt 132
3.5.2 Drugs and alcohol 132
3.5.3 Working without damaging the machine 132
3.5.4 Preparatory work 134
3.5.5 Putting machine in working position 135
3.5.6 Working with a backhoe bucket 135
3.5.7 Ground surface grading 136
3.5.8 Working with a hydraulic hammer 137
3.5.9 Working with the grapple 138
3.5.10 Working with the clamshell 138
3.5.11 Transferring loads 140
3.5.12 Loading a transport vehicle 140
3.5.13 Lifting loads 141
3.5.14 Lifting loads with quick coupler 142
3.5.15 Lifting loads using working tool with load lift hook 143
3.6 Installation and removal of attachment parts 144
3.6.1 Installing and removing bucket 144
3.6.2 Installing and removing bucket with special seal 146
3.6.3 Using quick coupler 147
3.6.4 Installing and removing grapple on the stick 147
3.6.5 Installing and removing grapple on industrial stick 149
3.7 Transport 151
3.7.1 Driving machine onto low-loader 151
3.7.2 Lifting the machine with a crane 152
3.7.3 Tying down machine 154
3.8 Emergency operation 156
3.8.1 Using emergency operation 156
3.8.2 Jump start 158
3.8.3 Lowering the working attachment in an emergency 158
3.8.4 Lowering working attachment when engine is shut off 159
3.8.5 Central lubrication system 160
3.8.6 Towing 160
4 Malfunctions 163
4.1 Service code tables 163
41.1 Warning symbols 163
41.2 SCR system 166
4.2 Fault – Cause – Remedy 168
4.21 Diesel engine and fuel system 168
4.2.2 Hydraulic system 171
423 Travel gear 171
42.4 Electrical system 172
4.2.5 Heating, ventilation, air conditioning system 172
426 Working attachment 173
4.3 Problem remedy 174
4.3.1 Fuses and relays 174
5 Maintenance 187
5.1 Inspection and maintenance schedule 187
5.2 Filling quantities and lubrication chart 194
5.2.1 Recommended lubricants 194
5.2.2 Recommended fuels and operating fluids 194
5.2.3 Lubricating chart 195
5.3 Fuels, lubricants and operating fluids 197
5.3.1 General information 197
5.3.2 Oil analysis 197
5.3.3 Diesel fuels 197
5.3.4 Lubricating oils for the diesel engine 198
5.3.56 Coolant for the diesel engine 200
5.3.6 Hydraulic oils 203
5.3.7 Lubricating oil for gearboxes 208
53.8 Greases 209
5.3.9 Screenwash 211
5.3.10 Lubricants and care products for electrical and mechanical systems 211
5.4 Access points for maintenance work 212
5.4.1 Access points on uppercarriage 212
4 Malfunctions 163
4.1 Service code tables 163
41.1 Warning symbols 163
41.2 SCR system 166
4.2 Fault – Cause – Remedy 168
4.21 Diesel engine and fuel system 168
4.2.2 Hydraulic system 171
423 Travel gear 171
42.4 Electrical system 172
4.2.5 Heating, ventilation, air conditioning system 172
426 Working attachment 173
4.3 Problem remedy 174
4.3.1 Fuses and relays 174
5 Maintenance 187
5.1 Inspection and maintenance schedule 187
5.2 Filling quantities and lubrication chart 194
5.2.1 Recommended lubricants 194
5.2.2 Recommended fuels and operating fluids 194
5.2.3 Lubricating chart 195
5.3 Fuels, lubricants and operating fluids 197
5.3.1 General information 197
5.3.2 Oil analysis 197
5.3.3 Diesel fuels 197
5.3.4 Lubricating oils for the diesel engine 198
5.3.56 Coolant for the diesel engine 200
5.3.6 Hydraulic oils 203
5.3.7 Lubricating oil for gearboxes 208
53.8 Greases 209
5.3.9 Screenwash 211
5.3.10 Lubricants and care products for electrical and mechanical systems 211
5.4 Access points for maintenance work 212
5.4.1 Access points on uppercarriage 212
5.4.2 Access points under the uppercarriage 213
5.4.3 Access points on the undercarriage 214
5.5 Safety measures 215
56 General maintenance 216
56.1 Welding 216
5.6.2 Bleeding hydraulic cylinders 216
5.6.3 Applying corrosion protection to piston rods 217
5.6.4 Cleaning the machine 218
5.6.5 Cleaning travel gear 220
5.6.6 Cleaning fan and radiator 220
5.7 Drive group 221
5.7.1 Diesel engine: Bringing into maintenance position 221
5.7.2 Diesel engine: Checking oil level 221
5.7.3 Fuel pre-filter: Draining water 222
5.7.4 Fuel tank: Draining water and sediments 223
5.7.5 Air filter: Emptying dust collecting tank 223
5.7.6 Air filter: Replacing main filter cartridge 224
5.7.7 Pump distributor gear: Checking oil level 225
5.8 Cooling system 227
5.8.1 Checking coolant level 227
5.8.2 Coolant: Checking concentration 228
5.9 Working hydraulics system 232
5.9.1 Depressurising hydraulic system 232
5.9.2 Hydraulic tank: Checking oil level 233
5.9.3 Return filter: Checking and cleaning magnetic rod 236
5.4.3 Access points on the undercarriage 214
5.5 Safety measures 215
56 General maintenance 216
56.1 Welding 216
5.6.2 Bleeding hydraulic cylinders 216
5.6.3 Applying corrosion protection to piston rods 217
5.6.4 Cleaning the machine 218
5.6.5 Cleaning travel gear 220
5.6.6 Cleaning fan and radiator 220
5.7 Drive group 221
5.7.1 Diesel engine: Bringing into maintenance position 221
5.7.2 Diesel engine: Checking oil level 221
5.7.3 Fuel pre-filter: Draining water 222
5.7.4 Fuel tank: Draining water and sediments 223
5.7.5 Air filter: Emptying dust collecting tank 223
5.7.6 Air filter: Replacing main filter cartridge 224
5.7.7 Pump distributor gear: Checking oil level 225
5.8 Cooling system 227
5.8.1 Checking coolant level 227
5.8.2 Coolant: Checking concentration 228
5.9 Working hydraulics system 232
5.9.1 Depressurising hydraulic system 232
5.9.2 Hydraulic tank: Checking oil level 233
5.9.3 Return filter: Checking and cleaning magnetic rod 236
5.9.4 Bypass filter (option): Checking level of contamination of filter cartridge =~ 236
5.9.5 Bleeding control valve block 237
5.10 Electrical system 238
5.10.1 General information 238
5.11 Tracked travel gear 239
5.11.1 Checking track tension 239
5.11.2 Tightening the track 240
5.11.3 Slackening track 241
5.11.4 Track pads and sprocket wheels: Checking mounting 242
5.12 Working attachment 244
5.10 Electrical system 238
5.10.1 General information 238
5.11 Tracked travel gear 239
5.11.1 Checking track tension 239
5.11.2 Tightening the track 240
5.11.3 Slackening track 241
5.11.4 Track pads and sprocket wheels: Checking mounting 242
5.12 Working attachment 244
5.12.1 Lubricating working tool 244
5.12.2 Changing bucket teeth with Z system 245
5.12.2 Changing bucket teeth with Z system 245
5.13 Operator’s cab, heating, air conditioning system 246
5.13.1 Filling with windscreen washer fluid 246
5.13.2 Switching on air conditioning unit 246
5.13.3 Cleaning pre-filter 247
5.13.1 Filling with windscreen washer fluid 246
5.13.2 Switching on air conditioning unit 246
5.13.3 Cleaning pre-filter 247
5.14 Lubrication system 248
5.14.1 Lubrication system: Filling grease 248
5.14.1 Lubrication system: Filling grease 248
5.15 Slewing gear mechanism, slewing ring 249
5.15.1 Slewing gearbox: Checking oil level 249
Appendix 251
6.1 Initial torque and tightening angle 251
6.1.1 Procedure 251
Index 253
5.15.1 Slewing gearbox: Checking oil level 249
Appendix 251
6.1 Initial torque and tightening angle 251
6.1.1 Procedure 251
Index 253
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