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Liebherr R 980 SME 1405 1406 Hydraulic Excavator Operator’s Manual SN 37618 – PDF DOWNLOAD
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Liebherr R 980 SME 1405 1406 Hydraulic Excavator Operator’s Manual SN 37618 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-France SAS
Type: R 980 SME
Type no.: 1405 1406
From Serial no.: 37618
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Description
Liebherr R 980 SME 1405 1406 Hydraulic Excavator Operator’s Manual SN 37618 – PDF DOWNLOAD
FILE DETAILS:
Liebherr R 980 SME 1405 1406 Hydraulic Excavator Operator’s Manual SN 37618 – PDF DOWNLOAD
Language : English
Pages : 270
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Liebherr R 980 SME 1405 1406 Hydraulic Excavator Operator’s Manual SN 37618 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-France SAS
Type: R 980 SME
Type no.: 1405 1406
From Serial no.: 37618
Preface:
- This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
- Compliance with the operating manual increases the reliability and service life of the machine.
- The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
- Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.
Examples of this work:
– Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
– Maintenance including servicing, inspection and repair
– Transporting or loading the machine
- The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
- Some sections of this operating manual do not apply to all machines.
- Some illustrations in this operating manual may show details and implements that are different from your machine.
- In some illustrations, protective devices and covers have been removed to provide a clearer representation.
- Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
- If you require further explanations or information, please contact Liebherr customer service.
Liability and warranty:
- Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.
- Third-party products are used in or on Liebherr machines at the user’s own discretion.
Liebherr does not offer any warranty or accept any liability for losses of anykind caused by failures of or damage to Liebherr machines attributable to the use of third-party products. - Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.
Modifications, conditions, copyright:
- Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
- Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.
- The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.
TABLE OF CONTENTS:
Liebherr R 980 SME 1405 1406 Hydraulic Excavator Operator’s Manual SN 37618 – PDF DOWNLOAD
Product description 17
1.1 Technical description 17
1.1.1 Overview 17
1.1 Technical description 17
1.1.1 Overview 17
1.1.2 Uppercarriage 19
1.1.3 Undercarriage 20
1.2 Technical data 21
1.2.1 Vibration emission 21
1.2.1 Vibration emission 21
1.2.2 Sound emissions 22
1.2.3 Specifications 22
Safety warnings, signs 23
2.1 Safety advices and symbols 23
2.1.1 Designation of safety advices 23
Safety warnings, signs 23
2.1 Safety advices and symbols 23
2.1.1 Designation of safety advices 23
2.1.2 Other designations 24
2.2 Additional rules and guidelines 24
2.3 Designated use 24
2.4 Signs on the machine 25
2.41 Locations of signs 25
2.3 Designated use 24
2.4 Signs on the machine 25
2.41 Locations of signs 25
2.4.2 Warning signs 26
2.4.3 Information signs 28
2.4.4 Identification plates 31
2.5 Safety warnings 31
2.51 General safety instructions 31
2.51 General safety instructions 31
2.5.2 Protection from crushing and burns 32
2.5.3 Avoid fire and explosions 32
2.5.4 Seeing and being seen 33
2.5.5 Protection against vibration 34
2.56 Before taking into operation 35
257 Getting in and out 35
2.5.8 Starting the machine 36
25.9 Working 36
2.5.10 Shutting down the machine 38
2.5.11 Transporting the machine 39
2.5.12 Towing 39
2.5.13 Maintenance and repair 39
2.5.14 Modifications, add-ons and conversions 43
2.5.15 Removal and installation of the attachment pins 43
2.5.16 Falling object protective structures (FOPS and FGPS) 44
2.5.17 Checking machine for cracks 44
2.5.18 Regular checks 45
3 Control and operation 47
3.1 Control and operating elements 47
3.1.1 Overview of operator’s platform 47
3.1.2 Control unit A 49
3.1.3 Control unit B 50
3.2 Control 51
3.2.1 Battery main switch 51
3.2.2 Entering and exiting the machine 52
3.2.3 Emergency exit 53
3.2.4 Fire extinguisher (option) 53
3.25 Safety lever 54
3.2.6 Operator’s seat 54
3.2.7 Safety belt 60
3.2.8 Horn 62
3.2.9 Sun blind 62
3.2.10 Side windows 64
3.2.11 Exterior mirrors 64
3.2.12 Lighting 65
3.2.13 Cab lighting system 65
3.2.14 Windscreen wipers 66
3.2.15 Display 66
3.2.16 Status symbols 68
3.2.17 Main menu 71
25.9 Working 36
2.5.10 Shutting down the machine 38
2.5.11 Transporting the machine 39
2.5.12 Towing 39
2.5.13 Maintenance and repair 39
2.5.14 Modifications, add-ons and conversions 43
2.5.15 Removal and installation of the attachment pins 43
2.5.16 Falling object protective structures (FOPS and FGPS) 44
2.5.17 Checking machine for cracks 44
2.5.18 Regular checks 45
3 Control and operation 47
3.1 Control and operating elements 47
3.1.1 Overview of operator’s platform 47
3.1.2 Control unit A 49
3.1.3 Control unit B 50
3.2 Control 51
3.2.1 Battery main switch 51
3.2.2 Entering and exiting the machine 52
3.2.3 Emergency exit 53
3.2.4 Fire extinguisher (option) 53
3.25 Safety lever 54
3.2.6 Operator’s seat 54
3.2.7 Safety belt 60
3.2.8 Horn 62
3.2.9 Sun blind 62
3.2.10 Side windows 64
3.2.11 Exterior mirrors 64
3.2.12 Lighting 65
3.2.13 Cab lighting system 65
3.2.14 Windscreen wipers 66
3.2.15 Display 66
3.2.16 Status symbols 68
3.2.17 Main menu 71
3.2.18 Camera system menu 71
3.2.19 Air conditioning unit 72
3.2.20 Operating status menu 75
3.2.21 System settings menu 75
3.2.22 Function settings menu 83
3.2.23 Information menu 91
3.2.24 Tool Control menu 92
3.2.25 Messages menu 94
3.2.26 Auxiliary heater (option) 94
3.3 Operation 96
3.3.1 Inspection before commissioning 96
3.3.2 Refuelling 97
3.3.3 Refuelling with electric refuelling pump (option) 98
3.3.4 Topping up diesel exhaust fluid 100
3.3.5 Immobiliser (option) 100
3.3.6 Preparing machine for dust intensive application 102
3.3.7 Preparing machine for use in biologically sensitive areas 102
3.3.8 Starting diesel engine 102
3.3.9 Bringing machine to operating temperature 103
3.3.10 Engine speed and operating mode 104
3.3.11 After starting 105
3.3.12 Sensor-controlled low idle automatic 106
3.3.13 Automatic engine shut-off after idling (option) 108
3.3.14 Shutting off diesel engine 108
3.3.15 Travelling 110
3.3.16 Braking 112
3.3.17 Travel alarm (option) 112
3.3.18 Driving on slopes 113
3.3.19 Controlling the working attachment 114
3.3.20 Turning and braking uppercarriage 116
3.3.21 Turning alarm (option) 117
3.3.22 Overload warning system (option) 118
3.3.23 Float position of hoist cylinders 120
3.3.24 Hoist cylinder protection (option) 121
3.3.25 Stick cylinder protection 123
3.2.19 Air conditioning unit 72
3.2.20 Operating status menu 75
3.2.21 System settings menu 75
3.2.22 Function settings menu 83
3.2.23 Information menu 91
3.2.24 Tool Control menu 92
3.2.25 Messages menu 94
3.2.26 Auxiliary heater (option) 94
3.3 Operation 96
3.3.1 Inspection before commissioning 96
3.3.2 Refuelling 97
3.3.3 Refuelling with electric refuelling pump (option) 98
3.3.4 Topping up diesel exhaust fluid 100
3.3.5 Immobiliser (option) 100
3.3.6 Preparing machine for dust intensive application 102
3.3.7 Preparing machine for use in biologically sensitive areas 102
3.3.8 Starting diesel engine 102
3.3.9 Bringing machine to operating temperature 103
3.3.10 Engine speed and operating mode 104
3.3.11 After starting 105
3.3.12 Sensor-controlled low idle automatic 106
3.3.13 Automatic engine shut-off after idling (option) 108
3.3.14 Shutting off diesel engine 108
3.3.15 Travelling 110
3.3.16 Braking 112
3.3.17 Travel alarm (option) 112
3.3.18 Driving on slopes 113
3.3.19 Controlling the working attachment 114
3.3.20 Turning and braking uppercarriage 116
3.3.21 Turning alarm (option) 117
3.3.22 Overload warning system (option) 118
3.3.23 Float position of hoist cylinders 120
3.3.24 Hoist cylinder protection (option) 121
3.3.25 Stick cylinder protection 123
3.3.26 Controlling special working attachment without mini-joystick (option) 124
3.3.27 Controlling special working attachment with mini-joystick (option) 127
3.3.28 Control changeover (option) 129
3.3.29 Control changeover to right mini-joystick (option) 130
3.3.30 Control changeover to left double pedal (option) 131
3.4 Shut-down and limitation devices 133
3.41 Stick cylinder shut-off and hoist cylinder shut-off (option) 133
3.5 General working methods 136
3.5.1 Safety belt 136
3.5.2 Drugs and alcohol 136
3.56.3 Working without damaging machine 136
3.5.4 Preparatory work 138
3.5.5 Putting machine in working position 139
3.5.6 Working on slopes 139
3.5.7 Working with a backhoe bucket 140
3.5.8 Ground surface grading 141
3.5.9 Working with a hydraulic hammer 142
3.5.10 Working with the grapple 143
3.5.11 Working with the clamshell 144
3.5.12 Transferring loads 145
3.5.13 Loading a transport vehicle 146
3.5.14 Lifting loads 146
3.5.15 Lifting loads with quick coupler 147
3.5.16 Lifting loads using working tool with load lift hook 148
3.6 Installation and removal of attachment parts 150
3.6.1 Installing and removing bucket 150
3.6.2 Installing and removing bucket with special seal 152
3.6.3 Using quick coupler 153
3.6.4 Installing and removing grapple on stick 153
3.6.5 Installing and removing grapple on industrial stick 1565
3.7 Installing and removing the counterweight 157
3.7.1 Installing and removing counterweight 157
3.8 Transport 159
3.8.1 Driving machine onto low-loader 159
3.8.2 Lifting the machine with a crane 160
3.3.27 Controlling special working attachment with mini-joystick (option) 127
3.3.28 Control changeover (option) 129
3.3.29 Control changeover to right mini-joystick (option) 130
3.3.30 Control changeover to left double pedal (option) 131
3.4 Shut-down and limitation devices 133
3.41 Stick cylinder shut-off and hoist cylinder shut-off (option) 133
3.5 General working methods 136
3.5.1 Safety belt 136
3.5.2 Drugs and alcohol 136
3.56.3 Working without damaging machine 136
3.5.4 Preparatory work 138
3.5.5 Putting machine in working position 139
3.5.6 Working on slopes 139
3.5.7 Working with a backhoe bucket 140
3.5.8 Ground surface grading 141
3.5.9 Working with a hydraulic hammer 142
3.5.10 Working with the grapple 143
3.5.11 Working with the clamshell 144
3.5.12 Transferring loads 145
3.5.13 Loading a transport vehicle 146
3.5.14 Lifting loads 146
3.5.15 Lifting loads with quick coupler 147
3.5.16 Lifting loads using working tool with load lift hook 148
3.6 Installation and removal of attachment parts 150
3.6.1 Installing and removing bucket 150
3.6.2 Installing and removing bucket with special seal 152
3.6.3 Using quick coupler 153
3.6.4 Installing and removing grapple on stick 153
3.6.5 Installing and removing grapple on industrial stick 1565
3.7 Installing and removing the counterweight 157
3.7.1 Installing and removing counterweight 157
3.8 Transport 159
3.8.1 Driving machine onto low-loader 159
3.8.2 Lifting the machine with a crane 160
3.8.3 Tying down machine 162
3.9 Emergency operation 163
3.9.1 Jump starting 163
3.9.2 Lowering working attachment in an emergency 163
3.9.3 Lowering working attachment when engine is shut off 164
3.9.4 Central lubrication system 165
3.9.5 Towing 165
4 Malfunctions 167
4.1 Service code tables 167
41.1 Warning symbols 167
4.2 Fault – Cause – Remedy 171
421 Diesel engine and fuel system 171
4.22 Hydraulic system 174
423 Travel gear 174
4.2.4 Electrical system 175
4.2.5 Heating, ventilation and air conditioning unit 175
426 Working attachment 176
4.3 Problem remedy 177
4.3.1 Fuses and relays 177
5 Maintenance 189
5.1 Inspection and maintenance schedule 189
5.2 Filling quantities and lubrication chart 196
5.2.1 Filling quantities 196
5.2.2 Lubrication chart 197
5.3 Fuels, lubricants and operating fluids 199
5.3.1 General information 199
5.3.2 Oil analysis 199
5.3.3 Diesel fuels 189
5.3.4 Diesel exhaust fluids 200
5.3.5 Engine oils 200
5.3.6 Coolant 20
5.3.7 Hydraulic oils 202
5.3.8 Gear oils 204
5.3.9 Pump distributor gear oils 204
5.3.10 Greases 205
5.3.11 Windscreen washer fluid 206
5.3.12 Lubricants and care products for electrical and mechanical systems 206
5.3.9 Pump distributor gear oils 204
5.3.10 Greases 205
5.3.11 Windscreen washer fluid 206
5.3.12 Lubricants and care products for electrical and mechanical systems 206
5.4 Access points for maintenance work 207
5.41 Access points on uppercarriage 207
5.41 Access points on uppercarriage 207
5.4.2 Access points under the uppercarriage 208
5.4.3 Access points on the undercarriage 209
5.6 General maintenance 210
56.1 Welding 210
56.1 Welding 210
5.6.2 Bleeding hydraulic cylinders 210
5.6.3 Applying corrosion protection to piston rods 21
5.6.4 Cleaning the machine 212
5.6.5 Cleaning travel gear 214
5.6.6 Cleaning fan and radiator 214
5.7 Drive group 215
5.7.1 Diesel engine: Bringing into maintenance position 215
5.7.1 Diesel engine: Bringing into maintenance position 215
5.7.2 Diesel engine: Checking oil level 215
5.7.3 Fuel pre-filter: Draining water 216
5.7.4 Fuel tank: Draining water and sediments 217
5.7.5 Fuel fine filter: Replacing filter cartridge 217
5.7.6 Air filter: Emptying dust collecting tank 219
5.7.7 Air filter: Replacing main filter cartridge 220
5.7.8 Pump distributor gear: Checking oil level 220
5.8 Cooling system 222
5.8.1 Checking coolant level 222
5.8.1 Checking coolant level 222
5.8.2 Coolant: Checking concentration 223
5.9 Working hydraulics system 227
5.9.1 Depressurising hydraulic system 227
5.9.1 Depressurising hydraulic system 227
5.9.2 Hydraulic tank: Checking oil level 228
5.9.3 Hydraulic tank: Draining water and sediments 231
5.9.4 Return filter: Checking and cleaning magnetic rod 232
5.9.5 Bypass filter (option): Checking level of contamination of filter cartridge ~~ 232
5.9.6 Bleeding control valve block 233
5.10 Electrical system 234
5.10.1 General information 234
5.11 Travel gear 235
5.11.1 Checking track tension 235
5.11.2 Tightening track 236
5.11.3 Slackening track 237
5.11.4 Track pads and sprocket wheels: Checking mounting 238
5.11.1 Checking track tension 235
5.11.2 Tightening track 236
5.11.3 Slackening track 237
5.11.4 Track pads and sprocket wheels: Checking mounting 238
5.12 Working attachment 240
5.12.1 Lubricating working tool 240
5.12.2 Changing bucket teeth with Z system 241
5.12.1 Lubricating working tool 240
5.12.2 Changing bucket teeth with Z system 241
5.13 Operator’s cab, heating and air conditioning unit 242
5.13.1 Filling with windscreen washer fluid 242
5.13.2 Switching on air conditioning unit 242
5.13.3 Cleaning pre-filter 243
5.13.1 Filling with windscreen washer fluid 242
5.13.2 Switching on air conditioning unit 242
5.13.3 Cleaning pre-filter 243
5.14 Lubrication system 244
5.14.1 Lubrication system: Filling with grease 244
5.14.1 Lubrication system: Filling with grease 244
5.15 Slewing gearbox and slewing ring 245
5.15.1 Slewing gearbox: Checking oil level 245
Appendix 247
6.1 Pre-tightening torque and turning angle 247
6.1.1 Procedure 247
Index 249
5.15.1 Slewing gearbox: Checking oil level 245
Appendix 247
6.1 Pre-tightening torque and turning angle 247
6.1.1 Procedure 247
Index 249
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