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Liebherr R 980 SME 1543 Hydraulic Excavator Operator’s Manual SN 44138 – PDF DOWNLOAD
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Liebherr R 980 SME 1543 Hydraulic Excavator Operator’s Manual SN 44138 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-France SAS
Type: R 980 SME
Type no.: 1543
From Serial no.: 44138
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Description
Liebherr R 980 SME 1543 Hydraulic Excavator Operator’s Manual SN 44138 – PDF DOWNLOAD
FILE DETAILS:
Liebherr R 980 SME 1543 Hydraulic Excavator Operator’s Manual SN 44138 – PDF DOWNLOAD
Language : English
Pages : 346
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Liebherr R 980 SME 1543 Hydraulic Excavator Operator’s Manual SN 44138 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-France SAS
Type: R 980 SME
Type no.: 1543
From Serial no.: 44138
Preface:
- This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.
- Compliance with the operating manual increases the reliability and service life of the machine.
- The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.
- Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.
Examples of this work:
– Operation including setup and fitting attachments, elimination of faults, care,
disposal of service products and consumables
– Maintenance including servicing, inspection and repair
– Transporting or loading the machine
- The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user’s country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.
- Some sections of this operating manual do not apply to all machines.
- Some illustrations in this operating manual may show details and implements that are different from your machine.
- In some illustrations, protective devices and covers have been removed to provide a clearer representation.
- Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.
- If you require further explanations or information, please contact Liebherr customer service.
Liability and warranty:
- Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.
- Third-party products are used in or on Liebherr machines at the user’s own discretion.
Liebherr does not offer any warranty or accept any liability for losses of anykind caused by failures of or damage to Liebherr machines attributable to the use of third-party products. - Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.
Modifications, conditions, copyright:
- Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.
- Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.
- The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.
TABLE OF CONTENTS:
Liebherr R 980 SME 1543 Hydraulic Excavator Operator’s Manual SN 44138 – PDF DOWNLOAD
1 Product description 19
1.1 Technical description 19
1.1.1 Overview 19
1.1.2 Uppercarriage 21
1.1.3 Undercarriage 22
1.2 Technical data 23
1.2.1 Vibration emission 23
1.2.2 CO2 emissions of diesel engine 23
1.2.3 Sound level 24
1.2.4 Specifications 25
2 Safety warnings 27
2.1 Information on these instructions 27
21.1 Representation of warning messages 27
2.1.2 Graphic symbols in these instructions 27
2.2 Intended use 28
2.21 Laws, rules, guidelines and safety regulations 28
2.22 Intended use 28
2.2.3 Foreseeable misuse 29
2.2.4 Operating conditions 29
22.5 Disposal 30
2.3 Description of staff 31
2.3.1 Personal protective equipment 31
2.3.2 Requirements for staff 31
2.3.3 Operating company 32
2.3.4 Operator 32
2.3.5 Maintenance staff 33
2.3.6 Electrical engineer 34
2.3.7 Refrigeration technician 34
1.1 Technical description 19
1.1.1 Overview 19
1.1.2 Uppercarriage 21
1.1.3 Undercarriage 22
1.2 Technical data 23
1.2.1 Vibration emission 23
1.2.2 CO2 emissions of diesel engine 23
1.2.3 Sound level 24
1.2.4 Specifications 25
2 Safety warnings 27
2.1 Information on these instructions 27
21.1 Representation of warning messages 27
2.1.2 Graphic symbols in these instructions 27
2.2 Intended use 28
2.21 Laws, rules, guidelines and safety regulations 28
2.22 Intended use 28
2.2.3 Foreseeable misuse 29
2.2.4 Operating conditions 29
22.5 Disposal 30
2.3 Description of staff 31
2.3.1 Personal protective equipment 31
2.3.2 Requirements for staff 31
2.3.3 Operating company 32
2.3.4 Operator 32
2.3.5 Maintenance staff 33
2.3.6 Electrical engineer 34
2.3.7 Refrigeration technician 34
2.3.8 Rigger 35
23.9 Spotter 36
Signs on the machine 37
2.41 Locations of signs 37
2.4.2 Warning signs 37
2.43 Information signs 40
2.4.4 Identification plates 44
Protective devices on the machine 44
2.51 Safety lever or folding console 44
2.52 Operator’s cab 44
2.5.3 Height-adjustable operator’s cab 45
2.5.4 Tip over protective structure (TOPS) 45
2.5.5 Roll over protective structure (ROPS) 46
2.5.6 Falling object protective structures (FOPS and FGPS) 46
Emergency equipment on the machine 47
2.6.1 Emergency exit (standard) 47
2.6.2 Fire extinguisher (option) 47
2.6.3 Emergency command devices of machine 47
2.6.4 Emergency stop function of machine 48
Safe operation 48
2.7.1 Intoxicants 48
2.7.2 Dangerous fuels and operating fluids 48
2.7.3 Transporting machine 49
2.7.4 Access to machine 49
2.7.5 Machine danger zone 50
2.7.6 Visibility 50
2.7.7 Protection against vibration 51
2.7.8 Operation of machine 52
27.9 Load-lifting work 55
Safe work 55
2.8.1 Machines with height adjustable cab 55
Safe maintenance 56
29.1 Spare parts 56
2.9.2 Heavy parts 56
2.9.3 Regular checks 56
2.10 Modifications to the machine 57
2.10.1 Modifications, add-ons and retrofittings 57
3 Control and operation 59
3.1 Control and operating elements 59
3.1.1 Overview of operator’s platform 59
3.1.2 Control unit A 62
3.1.3 Control unit B 63
3.2 Display 64
3.2.1 Display 64
3.2.2 Status symbols 65
3.2.3 Start page menu 72
3.24 Camera menu 72
3.2.5 Air conditioning unit 73
3.2.6 Operating status menu 75
23.9 Spotter 36
Signs on the machine 37
2.41 Locations of signs 37
2.4.2 Warning signs 37
2.43 Information signs 40
2.4.4 Identification plates 44
Protective devices on the machine 44
2.51 Safety lever or folding console 44
2.52 Operator’s cab 44
2.5.3 Height-adjustable operator’s cab 45
2.5.4 Tip over protective structure (TOPS) 45
2.5.5 Roll over protective structure (ROPS) 46
2.5.6 Falling object protective structures (FOPS and FGPS) 46
Emergency equipment on the machine 47
2.6.1 Emergency exit (standard) 47
2.6.2 Fire extinguisher (option) 47
2.6.3 Emergency command devices of machine 47
2.6.4 Emergency stop function of machine 48
Safe operation 48
2.7.1 Intoxicants 48
2.7.2 Dangerous fuels and operating fluids 48
2.7.3 Transporting machine 49
2.7.4 Access to machine 49
2.7.5 Machine danger zone 50
2.7.6 Visibility 50
2.7.7 Protection against vibration 51
2.7.8 Operation of machine 52
27.9 Load-lifting work 55
Safe work 55
2.8.1 Machines with height adjustable cab 55
Safe maintenance 56
29.1 Spare parts 56
2.9.2 Heavy parts 56
2.9.3 Regular checks 56
2.10 Modifications to the machine 57
2.10.1 Modifications, add-ons and retrofittings 57
3 Control and operation 59
3.1 Control and operating elements 59
3.1.1 Overview of operator’s platform 59
3.1.2 Control unit A 62
3.1.3 Control unit B 63
3.2 Display 64
3.2.1 Display 64
3.2.2 Status symbols 65
3.2.3 Start page menu 72
3.24 Camera menu 72
3.2.5 Air conditioning unit 73
3.2.6 Operating status menu 75
3.2.7 Sensor-controlled low idle automatic and automatic engine stop
submenu (option) 76
3.2.8 Measurement displays submenu 77
3.29 System settings menu 78
3.2.10 Operating hour meter submenu 80
3.2.11 Windscreen wiper interval submenu 81
3.2.12 Radio remote control submenu 81
3.2.13 Display brightness and display volume submenu 83
3.2.14 Camera image contrast submenu 83
3.2.15 Camera return time submenu 84
3.2.16 Unit selection submenu 84
3.2.17 Time zone submenu 85
3.2.18 Time format and date format submenu 85
3.2.19 Language selection submenu 85
3.2.20 Test system submenu 86
3.2.21 Brightness of LED headlights submenu (option) 87
3.2.22 Unlocking with PIN code (option) submenu 87
3.2.23 Electrical outputs submenu 88
3.2.24 Electrical inputs submenu 88
3.2.25 Function settings menu 90
submenu (option) 76
3.2.8 Measurement displays submenu 77
3.29 System settings menu 78
3.2.10 Operating hour meter submenu 80
3.2.11 Windscreen wiper interval submenu 81
3.2.12 Radio remote control submenu 81
3.2.13 Display brightness and display volume submenu 83
3.2.14 Camera image contrast submenu 83
3.2.15 Camera return time submenu 84
3.2.16 Unit selection submenu 84
3.2.17 Time zone submenu 85
3.2.18 Time format and date format submenu 85
3.2.19 Language selection submenu 85
3.2.20 Test system submenu 86
3.2.21 Brightness of LED headlights submenu (option) 87
3.2.22 Unlocking with PIN code (option) submenu 87
3.2.23 Electrical outputs submenu 88
3.2.24 Electrical inputs submenu 88
3.2.25 Function settings menu 90
copyright @ Liebherr-France SAS 2018
R980 SME – 1543 / 44138 LIEBHERR 1
Contents Operator’s manual
Contents Operator’s manual
3.2.26 Central lubrication system submenu 91
3.2.27 Maintenance submenu 92
3.2.28 SF submenu 93
3.2.29 Hoist cylinder shut-off and stick cylinder shut-off submenu (option) 96
3.2.30 Automatic reversible fan drive submenu (option) 97
3.2.31 Bleeding control valve block submenu 97
3.2.32 Priority between lifting boom and turning uppercarriage submenu 98
3.2.33 Information menu 98
3.2.34 Operating hours submenu 99
3.2.35 Fuel consumption submenu 100
3.2.36 CodingKey submenu 101
3.2.37 Tool Control menu 101
3.2.38 Tool Control symbols 102
3.2.39 Service codes menu 103
3.3 Control 105
3.3.1 Battery main switch 105
3.3.2 Entering and exiting machine 106
3.3.3 Emergency exit 107
3.3.4 Fire extinguisher (option) 107
3.3.5 Safety lever 108
3.3.6 Folding console 108
3.3.7 Operator’s seat 110
3.3.8 Safety belt 116
3.3.9 Horn 117
3.3.10 Tilting operator’s cab (option) 118
3.3.11 Sun blind 119
3.3.12 Side windows 120
3.3.13 Viewing devices 121
3.3.14 Lighting 127
3.3.15 Cab lighting system 128
3.3.16 Windscreen wipers 129
3.3.17 Auxiliary heater (option) 129
3.4 Operation 131
3.41 Inspection tour before putting into service 131
3.42 Refuelling 132
3.2.27 Maintenance submenu 92
3.2.28 SF submenu 93
3.2.29 Hoist cylinder shut-off and stick cylinder shut-off submenu (option) 96
3.2.30 Automatic reversible fan drive submenu (option) 97
3.2.31 Bleeding control valve block submenu 97
3.2.32 Priority between lifting boom and turning uppercarriage submenu 98
3.2.33 Information menu 98
3.2.34 Operating hours submenu 99
3.2.35 Fuel consumption submenu 100
3.2.36 CodingKey submenu 101
3.2.37 Tool Control menu 101
3.2.38 Tool Control symbols 102
3.2.39 Service codes menu 103
3.3 Control 105
3.3.1 Battery main switch 105
3.3.2 Entering and exiting machine 106
3.3.3 Emergency exit 107
3.3.4 Fire extinguisher (option) 107
3.3.5 Safety lever 108
3.3.6 Folding console 108
3.3.7 Operator’s seat 110
3.3.8 Safety belt 116
3.3.9 Horn 117
3.3.10 Tilting operator’s cab (option) 118
3.3.11 Sun blind 119
3.3.12 Side windows 120
3.3.13 Viewing devices 121
3.3.14 Lighting 127
3.3.15 Cab lighting system 128
3.3.16 Windscreen wipers 129
3.3.17 Auxiliary heater (option) 129
3.4 Operation 131
3.41 Inspection tour before putting into service 131
3.42 Refuelling 132
copyright ® Liebhem-France SAS 2018
12 LIEBHERR R 980 SME – 1543 / 44138
LFR/12218814/01/2018-08-30/en
LFR/12218814/01/2018-08-30/en
LFR/12218814/01/2018-08-30/en
Operator’s manual Contents
3.4.3 Refuelling with the electric refuelling pump (option) 133
3.4.3 Refuelling with the electric refuelling pump (option) 133
3.4.4 Filling with diesel exhaust fluid 136
3.4.5 Immobiliser (option) 136
3.4.6 Preparing machine for dust intensive application 137
3.4.7 Preparing machine for use in biologically sensitive areas 137
3.4.8 Starting diesel engine 138
3.4.9 Bringing machine to operating temperature 139
3.4.10 Engine speed and operating mode 139
3.4.11 After starting 140
3.4.12 Sensor-controlled low idle automatic 141
3.4.13 Automatic engine shut-off after idling (option) 143
3.4.14 Shutting off diesel engine 143
3.4.15 Travelling and braking 145
3.4.16 Travel alarm (option) 148
3.4.17 Controlling working attachment 148
3.4.18 Turning and braking uppercarriage 161
3.4.19 Turning alarm (option) 163
3.4.20 Float position of bottom dump shovel attachment 154
3.4.21 Hoist cylinder protection of backhoe bucket attachment (option) 156
3.4.22 Stick cylinder protection 158
3.4.23 Controlling special working attachment without mini-joystick (option) 159
3.4.24 Controlling special working attachment with mini-joystick (option) 162
3.4.25 Control changeover (option) 164
3.4.26 Changing over control of right mini-joystick (option) 166
3.4.27 Changing over control of left double pedal (option) 168
3.4.28 Changing over control of joystick control (option) 170
3.4.29 Reversing fan drive for radiator cleaning (option) 171
3.4.10 Engine speed and operating mode 139
3.4.11 After starting 140
3.4.12 Sensor-controlled low idle automatic 141
3.4.13 Automatic engine shut-off after idling (option) 143
3.4.14 Shutting off diesel engine 143
3.4.15 Travelling and braking 145
3.4.16 Travel alarm (option) 148
3.4.17 Controlling working attachment 148
3.4.18 Turning and braking uppercarriage 161
3.4.19 Turning alarm (option) 163
3.4.20 Float position of bottom dump shovel attachment 154
3.4.21 Hoist cylinder protection of backhoe bucket attachment (option) 156
3.4.22 Stick cylinder protection 158
3.4.23 Controlling special working attachment without mini-joystick (option) 159
3.4.24 Controlling special working attachment with mini-joystick (option) 162
3.4.25 Control changeover (option) 164
3.4.26 Changing over control of right mini-joystick (option) 166
3.4.27 Changing over control of left double pedal (option) 168
3.4.28 Changing over control of joystick control (option) 170
3.4.29 Reversing fan drive for radiator cleaning (option) 171
3.5 Shut-off functions 173
3.5.1 Stick cylinder shut-off and hoist cylinder shut-off (option) 173
3.5.1 Stick cylinder shut-off and hoist cylinder shut-off (option) 173
3.5.2 Overload warning system (option) 176
3.6 General working methods 178
3.6.1 Working without damaging machine 178
3.6.1 Working without damaging machine 178
3.6.2 Putting machine in working position 180
3.6.3 Travelling on slopes 180
3.6.4 Travelling under obstacles 182
copyright @ Liebherr-France SAS 2018
R 980 SME – 1543 / 44138 LIEBHERR 13
Contents Operator’s manual
3.6.5 Working on slope 182
R 980 SME – 1543 / 44138 LIEBHERR 13
Contents Operator’s manual
3.6.5 Working on slope 182
3.6.6 Working with a backhoe bucket 183
3.6.7 Ground surface grading 184
3.6.8 Working with a hydraulic hammer 185
3.6.9 Working with the grapple 186
3.6.10 Working with the clamshell 186
3.6.11 Transferring loads 188
3.6.12 Loading a transport vehicle 188
3.6.13 Lifting loads 189
3.6.14 Lifting loads with quick coupler 190
3.6.15 Lifting loads with working tool with load lift hook (option) 191
3.6.10 Working with the clamshell 186
3.6.11 Transferring loads 188
3.6.12 Loading a transport vehicle 188
3.6.13 Lifting loads 189
3.6.14 Lifting loads with quick coupler 190
3.6.15 Lifting loads with working tool with load lift hook (option) 191
3.7 Installing and removing working attachment 192
3.7.1 Installing and removing working attachment pins 192
3.7.1 Installing and removing working attachment pins 192
3.7.2 Installing and removing bucket 192
3.7.3 Installing and removing bucket with special seal 194
3.7.4 Using quick coupler 195
3.7.5 Installing and removing grapple on stick 195
3.7.6 Installing and removing grapple on industrial stick 197
3.7.7 Installing and removing stick 199
3.7.8 Installing and removing boom 199
3.8 Parking machine 200
3.8.1 Parking machine on level ground 200
3.8.1 Parking machine on level ground 200
3.8.2 Parking machine on a slope 201
3.9 Installing and removing the counterweight 202
3.9.1 Installing and removing counterweight 202
3.9.1 Installing and removing counterweight 202
3.10 Transport 204
3.10.1 Driving machine onto low-loader (machine transporter) 204
3.10.2 Lifting machine 205
3.10.3 Tying down machine 207
3.10.1 Driving machine onto low-loader (machine transporter) 204
3.10.2 Lifting machine 205
3.10.3 Tying down machine 207
3.11 Emergency operation 208
3.11.1 Using emergency mode 208
3.11.2 Jump starting 210
3.11.3 Lowering working attachment in an emergency 210
3.11.4 Lowering operator’s cab in an emergency (option) 211
3.11.5 Central lubrication system 213
3.11.1 Using emergency mode 208
3.11.2 Jump starting 210
3.11.3 Lowering working attachment in an emergency 210
3.11.4 Lowering operator’s cab in an emergency (option) 211
3.11.5 Central lubrication system 213
3.11.6 Towing 213
4 Malfunctions 215
4.1 Service code tables 215
4.1.1 Warning symbols 215
41.2 SCR system 219
4.2 Fault – Cause – Remedy 221
4.21 Diesel engine and fuel system 221
4.2.2 Hydraulic system 224
423 Travel gear 224
42.4 Electrical system 225
4.2.5 Heating, ventilation and air conditioning unit 225
426 Working attachment 226
4.3 Problem remedy 227
4.3.1 Fuses and relays 227
5 Maintenance 239
5.1 Inspection and maintenance schedule 239
5.2 Filling quantities and lubrication chart 246
5.2.1 Filling quantities 246
5.2.2 Lubrication chart 247
5.3 Fuels, lubricants and operating fluids 249
5.3.1 General information 249
5.3.2 Oil analysis 249
5.3.3 Diesel fuels 249
5.3.4 Diesel exhaust fluids 250
5.3.56 Engine oils 250
5.3.6 Refrigerant 251
53.7 Coolant 252
5.3.8 Hydraulic oils 253
5.3.9 Gear oils 254
5.3.10 Pump distributor gear oils 255
5.3.11 Greases 256
5.3.12 Windscreen washer fluid 257
5.3.13 Lubricants and care products for electrical and mechanical systems 257
copyright @ Liebherr-France SAS 2018
copyright @ Liebherr-France SAS 2018
R 980 SME – 1543 / 44138 LIEBHERR 15
Contents Operator’s manual
Contents Operator’s manual
5.4 Access points for maintenance work 258
5.4.1 Access points on uppercarriage 258
5.4.2 Access points under the uppercarriage 259
5.4.3 Access points on the undercarriage 260
5.5 Preparing for maintenance 261
5.5.1 Maintenance procedures 261
5.5.2 Safety instructions 261
5.56.3 Putting machine in maintenance position 262
5.6 General maintenance 264
56.1 Welding 264
5.6.2 Bleeding hydraulic cylinders 264
5.6.3 Applying corrosion protection to piston rods 265
5.6.4 Cleaning the machine 266
5.6.5 Cleaning travel gear 268
5.6.6 Cleaning fan and radiator 268
5.6.7 Corrosion protection 269
5.7 Complete machine 280
5.7.1 Checking machine for proper condition and tightness 280
5.7.2 Lubricating bearings on machine and working attachment 280
5.7.3 Checking components for cracks 282
5.7.4 Cleaning and treating rubber seals on doors and hoods 282
5.8 Drive group 283
5.8.1 Diesel engine: Putting in maintenance position 283
5.8.2 Diesel engine: Checking oil level 283
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 285
5.8.4 Fuel pre-filter: Draining water 285
5.8.5 Fuel tank: Draining water and sediments 286
5.8.6 Fuel fine filter: Replacing filter cartridge 287
5.8.7 Air filter: Emptying dust collecting tank 288
5.8.8 Air filter: Replacing main filter cartridge 289
5.8.9 Pump distributor gear: Checking oil level 290
5.9 Cooling system 292
5.9.1 Checking coolant level 292
5.9.2 Coolant: Checking concentration 293
5.10 Working hydraulics 297
5.4.1 Access points on uppercarriage 258
5.4.2 Access points under the uppercarriage 259
5.4.3 Access points on the undercarriage 260
5.5 Preparing for maintenance 261
5.5.1 Maintenance procedures 261
5.5.2 Safety instructions 261
5.56.3 Putting machine in maintenance position 262
5.6 General maintenance 264
56.1 Welding 264
5.6.2 Bleeding hydraulic cylinders 264
5.6.3 Applying corrosion protection to piston rods 265
5.6.4 Cleaning the machine 266
5.6.5 Cleaning travel gear 268
5.6.6 Cleaning fan and radiator 268
5.6.7 Corrosion protection 269
5.7 Complete machine 280
5.7.1 Checking machine for proper condition and tightness 280
5.7.2 Lubricating bearings on machine and working attachment 280
5.7.3 Checking components for cracks 282
5.7.4 Cleaning and treating rubber seals on doors and hoods 282
5.8 Drive group 283
5.8.1 Diesel engine: Putting in maintenance position 283
5.8.2 Diesel engine: Checking oil level 283
5.8.3 Diesel engine: Checking condition, tightness and cleanliness 285
5.8.4 Fuel pre-filter: Draining water 285
5.8.5 Fuel tank: Draining water and sediments 286
5.8.6 Fuel fine filter: Replacing filter cartridge 287
5.8.7 Air filter: Emptying dust collecting tank 288
5.8.8 Air filter: Replacing main filter cartridge 289
5.8.9 Pump distributor gear: Checking oil level 290
5.9 Cooling system 292
5.9.1 Checking coolant level 292
5.9.2 Coolant: Checking concentration 293
5.10 Working hydraulics 297
copyright ® Liebhem-France SAS 2018
16 LIEBHERR R 980 SME – 1543 / 44138
LFR/12218814/01/2018-08-30/en
LFR/12218814/01/2018-08-30/en
LFR/12218814/01/2018-08-30/en
Operator’s manual Contents
5.10.1 Depressurising hydraulic system 297
5.10.2 Hydraulic tank: Checking oil level 298
5.10.3 Hydraulic tank: Draining water and sediments 300
5.10.4 Return filter: Checking and cleaning magnetic rod 301
5.10.5 Bypass filter (option): Checking level of contamination of filter cartridge ~~ 301
5.10.6 Bleeding control valve block 302
5.10.7 Hydraulic hoses: Checking condition and tightness 302
5.10.1 Depressurising hydraulic system 297
5.10.2 Hydraulic tank: Checking oil level 298
5.10.3 Hydraulic tank: Draining water and sediments 300
5.10.4 Return filter: Checking and cleaning magnetic rod 301
5.10.5 Bypass filter (option): Checking level of contamination of filter cartridge ~~ 301
5.10.6 Bleeding control valve block 302
5.10.7 Hydraulic hoses: Checking condition and tightness 302
5.11 Electrical system 304
5.11.1 General information 304
5.12 Travel gear 305
5.12.1 Checking track tension 305
5.12.2 Tightening track 306
5.12.3 Slackening track 307
5.12.4 Determining track type 308
5.12.5 Track pads and sprocket wheels: Checking mounting 309
5.13 Working attachment 311
5.13.1 Lubricating working tool 311
5.13.2 Checking pin connections for secure seating 311
5.13.3 Checking steel parts for cracks 312
5.13.4 Pin bearing: checking for wear 312
5.13.5 Changing bucket teeth with Z system 312
5.14 Operator’s cab, heating and air conditioning 314
5.14.1 Filling with windscreen washer fluid 314
5.14.2 Switching on air conditioning unit 314
5.14.3 Cleaning pre-filter 315
5.15 Lubrication system 316
5.15.1 Lubrication system: Filling with grease 316
5.15.2 Checking lubrication of bearings (grease collar) 316
5.15.3 Pipes, hoses and lubricating points: Checking tightness and condition 317
5.16 Slewing gearbox and slewing ring 318
5.16.1 Slewing gearbox: Checking oil level 318
6 Appendix 321
6.1 Pre-tightening torque and turning angle 321
6.1.1 Procedure 321
5.11.1 General information 304
5.12 Travel gear 305
5.12.1 Checking track tension 305
5.12.2 Tightening track 306
5.12.3 Slackening track 307
5.12.4 Determining track type 308
5.12.5 Track pads and sprocket wheels: Checking mounting 309
5.13 Working attachment 311
5.13.1 Lubricating working tool 311
5.13.2 Checking pin connections for secure seating 311
5.13.3 Checking steel parts for cracks 312
5.13.4 Pin bearing: checking for wear 312
5.13.5 Changing bucket teeth with Z system 312
5.14 Operator’s cab, heating and air conditioning 314
5.14.1 Filling with windscreen washer fluid 314
5.14.2 Switching on air conditioning unit 314
5.14.3 Cleaning pre-filter 315
5.15 Lubrication system 316
5.15.1 Lubrication system: Filling with grease 316
5.15.2 Checking lubrication of bearings (grease collar) 316
5.15.3 Pipes, hoses and lubricating points: Checking tightness and condition 317
5.16 Slewing gearbox and slewing ring 318
5.16.1 Slewing gearbox: Checking oil level 318
6 Appendix 321
6.1 Pre-tightening torque and turning angle 321
6.1.1 Procedure 321
Index
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