Liebherr T 32-7 35-6 36-7 41-7 4FS 1666 1680 1667 1665 Telescopic handler Operator’s Manual SN 15603 – PDF DOWNLOAD
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Liebherr T 32-7 35-6 36-7 41-7 4FS 1666 1680 1667 1665 Telescopic handler Operator’s Manual SN 15603 – PDF DOWNLOAD
Product ID
Manufacturer : Liebherr-Werk Telfs GmbH
Type : T 32-7, 35-6, 36-7, 41-7 4FS
Type no. : 1666, 1680, 1667, 1665
From Serial no. : 15603
Description
Liebherr T 32-7 35-6 36-7 41-7 4FS 1666 1680 1667 1665 Telescopic handler Operator’s Manual SN 15603 – PDF DOWNLOAD
FILE DETAILS:
Liebherr T 32-7 35-6 36-7 41-7 4FS 1666 1680 1667 1665 Telescopic handler Operator’s Manual SN 15603 – PDF DOWNLOAD
Language : English
Pages : 506
Downloadable : Yes
File Type : PDF
Size: 111 MB
IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:
Liebherr T 32-7 35-6 36-7 41-7 4FS 1666 1680 1667 1665 Telescopic handler Operator’s Manual SN 15603 – PDF DOWNLOAD
Product ID
Manufacturer : Liebherr-Werk Telfs GmbH
Type : T 32-7, 35-6, 36-7, 41-7 4FS
Type no. : 1666, 1680, 1667, 1665
From Serial no. : 15603
Preface:
This operator’s manual has been written for the operator and for the maintenance
staff of the machine.
It contains the descriptions for:
– Chapter 1 “Product description”
– Chapter 2 “Safety instructions”
– Chapter 3 “Control, operation”
– Chapter 4 “Malfunctions”
– Chapter 5 “Maintenance”
The operator’s manual must be read and used carefully by all persons who carry
out work with or on the machine before putting the machine into service for the first
time and later, at regular intervals.
Work with or on the machine includes, for example:
Operation including set up, troubleshooting during work procedure, disposal of production wastes, care, disposal of service and auxiliary materials.
Service including maintenance, inspection and repair work
Transport or loading the machine
This allows the machine operator to familiarize himself with the machine more
easily and prevent malfunctions due to improper operation.
Observation of the operator’s manual by maintenance staff:
– increases reliability in use
– extends the service life of your machine
– reduces repair costs and downtime
- The operator’s manual belongs with the machine. Make sure that a copy is
always readily available in the operator’s cab. - The operator’s manual should be supplemented with instructions for accident
prevention and environmental protection based on existing national regulations.
In addition to the operator’s manual and legally binding regulations on accident
prevention which apply in the user country and at point of use, authorized specialist
rules for safe and correct working procedures are also to be observed. - These operator’s manual contains all required information for control, operation
and maintenance of your machine. - Some illustrations in this operator’s manual may depict details and working devices
which differ to your machine. - In some illustrations, protective devices and covers have been removed in the
interests of better presentation. - Improvements, which are always being incorporated into our machines, may result
in changes to your machine which are not yet indicated in this operator’s manual.
If you need additional explanations or instructions, please don’t hesitate to contact
the Technical Documentation and Service Department.
TABLE OF CONTENTS:
Liebherr T 32-7 35-6 36-7 41-7 4FS 1666 1680 1667 1665 Telescopic handler Operator’s Manual SN 15603 – PDF DOWNLOAD
1 Product description 17
1.1 Technical description 17
1.1.1 Design overview 17
1.2 Technical data 19
1.2.1 Vibrations 19
1.2.2 CO2 emissions of the diesel engine 19
1.2.3 Sound level 20
1.2.4 Maximum operating weight 21
1.2.5 Static and dynamic tests 21
1.2.6 Support loads 21
1.2.7 Trailer loads and support loads 23
1.2.8 Stability during operation 24
1.2.9 Load charts 25
1.2.10 Working tools 69
1.2.11 Tyres 72
1.3 Tightening torques 75
1.3.1 Preload values and tightening torques for screws with standard and fine
metric thread according to DIN ISO 261 75
2 Safety guidelines, signs
2.1 Designation of warning notes
2.1.1 Additional rules and guidelines
2.2 Symbols in the operator’s manual
2.3 Proper use
2.3.1 Laws, rules, guidelines and safety regulations
2.3.2 Intended use
2.3.3 Foreseeable misuse
2.3.4 Hazard zone of the machine
Operating conditions
Disposal
Description of personnel 89
2.4.1 Personal protective equipment 89
2.4.2 Requirements for personnel 90
2.4.3 Operator 90
2.4.4 Operator 91
2.4.5 Maintenance staff 92
2.4.6 Person attaching loads 92
2.4.7 Guide 93
Signs on the machine 94
2.5.1 Safety signs 94
2.5.2 Information signs 100
2.5.3 Identification plates 112
Safety instructions 114
General safety instructions 114
Safety instructions for crushing and burn prevention 115
Safety guidelines for fire and explosion prevention 115
Safety guidelines for machine start up 116
Safety instruction for start up 116
Safety guidelines for working 116
Working in the vicinity of electrical overhead lines 118
Safety instructions for travelling on downhill slopes 119
Safety instructions for parking the machine 119
Safety guidelines for transporting the machine 120
Safety instructions for towing and recovering the machine 120
Safety guidelines for maintenance 121
Safety guidelines for welding work on the machine 123
Safety guidelines for working on the working attachment 123
Safety guidelines for loading the machine with a crane 124
Safety notes for maintenance of hydraulic hoses and hose lines 124
Safety guidelines for maintenance work on machines with hydro accumulators
Roll over protection (ROPS) and falling object protection (FOPS) 125
Equipment and attachment parts 126
Protection from vibrations 126
Safety guidelines for machine application in material handling operation 127
2.6.22 Safety instructions for machine application with quick coupler
2.6.23 See and be seen
2.6.24 Trailer operation
2.6.25 Air brake system for trailers
2.6.26 Hydraulic trailer brake
Control, operation
3.1 Operating and control elements
3.1.1 Operator’s cab
3.1.2 Control elements in the operator’s cab
3.1.3 3.5″ display unit
3.1.4 7″ display unit
3.1.5 Status symbols of the display units
3.1.6 Load torque limitation
3.1.7 Level display
3.1.8 Display unit on steering column
3.1.9 Air brake system pressure gauge (option)
3.1.10 Control lever
3.1.11 Steering-column switch
3.2 Operation
3.2.1 Entry
3.2.2 Emergency exit
3.2.3 Door lock
3.2.4 Operator’s seat
3.2.5 Safety belt
3.2.6 Armrest
3.2.7 Steering column and steering wheel
3.2.8 Heating, ventilation
3.2.9 Air conditioning system (option)
3.2.10 Cab window and sun blind
3.2.11 Interior light of operator’s cab and reading light
3.2.12 Side marker lights
3.2.13 Interior and exterior mirrors
3.2.14 Trailer mirror (option)
3.2.15 Electric windscreen washer system
3.2.16 Windscreen washer tank 193
3.2.17 Compartment for documentation 194
3.2.18 Reversing warning device (option) 195
3.2.19 Fire extinguisher (Option) 196
3.2.20 Beacon (option) 196
3.2.21 Camera system (option) 198
3.2.22 LiDAT (option) 199
3.3 Operation 200
3.3.1 Operating machine on a daily basis 200
3.3.2 Using machine at low or high ambient temperatures 205
3.3.3 Starting the diesel engine 206
3.3.4 Travel mode 214
3.3.5 Driving 215
3.3.6 Braking 227
3.3.7 Taking machine out of service 229
3.3.8 Working with working attachment 234
3.3.9 Air brake system for trailers (option) 256
3.3.10 Hydraulic trailer brake (option) 260
3.3.11 Trailer couplings (option) 265
3.3.12 Exhaust treatment system 282
3.4 Work methods 291
3.4.1 Collision between quick coupler and working attachment 291
3.4.2 Transport position 291
3.4.3 Working in the vicinity of overhead power lines 292
3.4.4 Working with the bucket 292
3.4.5 Working with the forklift 295
3.5 Install and remove the attachment 302
3.5.1 Mechanical quick coupler 302
,!1 3.5.2 Hydraulic quick coupler (option) 319 0 “0 ‘ “‘
3.6 Transport 337 ~
3.6.1 Transporting machine by truck or rail 337 ~
3.6.2 Loading the machine with the crane~
3.7 Emergency operations
3.7.1 Emergency down (option) 342
3.7.2 Emergency mode function 343
3.7.3 Towing and recovering the machine
3.7.4 Auxiliary starting procedure
4 Operating problems
4.1 Servicecodes
4.1.1 Service code list
4.1.1 Explanations of terms for service code list
4.2 Problems – Cause – Remedy
4.2.1 Diesel engine
4.2.2 Hydraulic system
4.2.3 Steering system
4.2.4 Brake system
4.2.5 Electrical system
4.2.6 Heating system
4.2.9 Air filter system
4.2.10 Working attachment
4.2.11 Central lubrication system (option)
4.3 Problem remedy
4.3.1 Changing fuses
4.3.2 Changing the relays
5 Maintenance
5.1 Maintenance and inspection schedule
5.2 Fill quantities, lubrication schedule
5.2.1 Recommended lubricants
5.2.2 Recommended fuel and operating fluids
5.2.3 Lubrication chart
5.2.4 Lubrication chart symbols
5.3 Lubricants and fuels
5.3.1 General information about lubricants and fuels
5.3.2 Diesel fuels
5.3.3 Engine oils
5.3.4 Coolant
5.3.5 Diesel exhaust fluids
5.3.6 Hydraulic oils
5.3.7 Lube oils for axles 423
5.3.8 Oil for the brake system 424
5.3.9 Lube oils for travel gearbox 424
5.3.10 Grease and other lubricants 425
5.3.11 Grease for telescopic boom 427
5.3.12 Oil for hinges and joints 427
5.4 Preparatory maintenance tasks 428
5.4.1 Maintenance position 428
5.4.2 Turn the electrical system off 433
5.5 Overall machine 434
5.5.1 Lubricating the machine 434
5.6 Diesel engine 440
5.6.1 Diesel engine: checking oil level 440
5.6.2 Checking engine compartment for contamination and cleaning it, if
necessary 441
5.7 Cooling system 442
5.7.1 Cooling system: checking the coolant level 442
5.7.2 Cooling system: checking radiator and condenser for contamination
and cleaning them, if necessary 443
5.8 Fuel system 445
5.8.1 Notes for working on the fuel system 445
5.8.2 Draining the fuel pre-filter condensation 445
5.8.3 Fuel tank: draining condensation and sediments 446
5.9 Air filter system 447
5.9.1 Air filter system: changing air filter 447
5.9.2 Air filter: cleaning the service cover and dust discharge valve 450
5.10 Hydraulic system 452
5.10.1 Checking the oil level in the hydraulic tank and topping up oil 452
5.11 Electrical system 454
5.11.1 Checking lighting 454 0 “0 ‘ “‘
5.11.2 Electrical system: Checking function of load torque limitation 454
5.12 Heater, ventilation, air conditioning system 459 ~
5.12.1 Cleaning the cab air pre-filter and changing it if necessary (option) 459 “~’
5.13 Steering system 461
5.13.1 Checking function of steering system 461
5.14 Brake system 462
Operator’s manual Contents
5.14.1 Service brake and parking brake: Checking function and effectiveness
5.14.2 Brake system: Checking oil level in the expansion tank
5.15 Axles, tires
5.15.1 Wheels: checking mounting tightness of wheel lugs
5.15.2 Tyres: checking and adjusting air pressure in tyres
5.16 Travel gear
5.17 Telescopic boom
5.17.1 Checking front glide elements for wear and tight seating Lubricating
glide surfaces on telescopic boom
5.18 Lubrication system
5.18.1 Grease container: check the fill level
5.19 Cleaning the machine
5.19.1 Wet cleaning the machine
5.20 Preservation tasks
5.20.1 Protecting the piston rods
5.20.2 Taking the machine out of service
5.21 Options
5.21.1 Air brake system: draining pressure tank
Index
Contact us: [email protected]
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PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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