Liebherr T 33-10 3AS 1695 Telescopic handler Operator’s Manual SN 15615 – PDF DOWNLOAD
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Liebherr T 33-10 3AS 1695 Telescopic handler Operator’s Manual SN 15615 – PDF DOWNLOAD
Language : English
Pages : 450
Downloadable : Yes
File Type : PDF
Size: 95.6 MB
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DESCRIPTION:
Liebherr T 33-10 3AS 1695 Telescopic handler Operator’s Manual SN 15615 – PDF DOWNLOAD
Product ID
Manufacturer : Liebherr-Werk Telfs GmbH
Type : T 33-10 3AS
Type no. : 1695
From Serial no. : 15615
Preface:
This operator’s manual has been written for the operator and for the maintenance
staff of the machine.
It contains the descriptions for:
– Chapter 1 “Product description”
– Chapter 2 “Safety instructions”
– Chapter 3 “Control, operation”
– Chapter 4 “Malfunctions”
– Chapter 5 “Maintenance”
The operator’s manual must be read and used carefully by all persons who carry
out work with or on the machine before putting the machine into service for the first
time and later, at regular intervals.
Work with or on the machine includes, for example:
Operation including set up, troubleshooting during work procedure, disposal of production wastes, care, disposal of service and auxiliary materials.
Service including maintenance, inspection and repair work
Transport or loading the machine
This allows the machine operator to familiarize himself with the machine more
easily and prevent malfunctions due to improper operation.
Observation of the operator’s manual by maintenance staff:
– increases reliability in use
– extends the service life of your machine
– reduces repair costs and downtime
- The operator’s manual belongs with the machine. Make sure that a copy is
always readily available in the operator’s cab. - The operator’s manual should be supplemented with instructions for accident
prevention and environmental protection based on existing national regulations.
In addition to the operator’s manual and legally binding regulations on accident
prevention which apply in the user country and at point of use, authorized specialist
rules for safe and correct working procedures are also to be observed. - These operator’s manual contains all required information for control, operation
and maintenance of your machine. - Some illustrations in this operator’s manual may depict details and working devices
which differ to your machine. - In some illustrations, protective devices and covers have been removed in the
interests of better presentation. - Improvements, which are always being incorporated into our machines, may result
in changes to your machine which are not yet indicated in this operator’s manual.
If you need additional explanations or instructions, please don’t hesitate to contact
the Technical Documentation and Service Department.
TABLE OF CONTENTS:
Liebherr T 33-10 3AS 1695 Telescopic handler Operator’s Manual SN 15615 – PDF DOWNLOAD
1 Product description 15
1.1 Technical description 15
1.1.1 Design overview 15
1.2 Technical data 17
1.2.1 Vibrations 17
1.2.2 Sound level 17
1.2.3 Maximum operating weight 18
1.2.4 Static and dynamic tests 18
1.2.5 Support loads 18
1.2.6 Trailer loads and support loads 21
1.2.7 Stability during operation 21
1.2.8 Load charts 22
1.2.9 Working tools 36
1.2.10 Tyres 38
1.3 Tightening torques 40
1.3.1 Preload values and tightening torques for screws with standard and fine
metric thread according to DIN ISO 261 40
2 Safety guidelines, signs 47
2.1 Designation of warning notes 47
2.1.1 Additional rules and guidelines 48
2.2 Symbols in the operator’s manual 48
2.3 Proper use 48
2.3.1 Laws, rules, guidelines and safety regulations 48 “0 ‘ “~’
2.3.2 Intended use 48
2.3.3 Foreseeable misuse 49
2.3.4 Hazard zone of the machine 50
~ 2.3.5 Operating conditions 51
2.3.6 Disposal 53
2.4 Description of personnel 53
copyright© Liebherr-Werk Telfs GmbH 2020
T33-10-1695_3AHI / 15615 llEBHERR 7
Contents Operator’s manual
2.4.1 Personal protective equipment 53
2.4.2 Requirements for personnel 54
2.4.3 Operator 54
2.4.4 Operator 55
2.4.5 Maintenance staff 56
2.4.6 Person attaching loads 56
2.4.7 Guide 57
2.5 Signs on the machine 58
2.5.1 Safety signs 58
2.5.2 Information signs 64
2.5.3 Identification plates 76
2.6 Safety instructions 76
2.6.1 General safety instructions 76
2.6.2 Safety instructions for crushing and burn prevention 78
2.6.3 Safety guidelines for fire and explosion prevention 78
2.6.4 Safety guidelines for machine start up 79
2.6.5 Safety instruction for start up 79
2.6.6 Safety guidelines for working 79
2.6.7 Working in the vicinity of electrical overhead lines 81
2.6.8 Safety instructions for travelling on downhill slopes 82
2.6.9 Safety instructions for parking the machine 82
2.6.10 Safety guidelines for transporting the machine 82
2.6.11 Safety instructions for towing and recovering the machine 83
2.6.12 Safety guidelines for maintenance 84
2.6.13 Safety guidelines for welding work on the machine 86
2.6.14 Safety guidelines for working on the working attachment 86
2.6.15 Safety guidelines for loading the machine with a crane 87
2.6.16 Safety notes for maintenance of hydraulic hoses and hose lines 87
2.6.17 Safety guidelines for maintenance work on machines with hydro accumulators 88 ‘
2.6.18 Roll over protection (ROPS) and falling object protection (FOPS) 88
2.6.19 Equipment and attachment parts 89
2.6.20 Protection from vibrations 89
2.6.21 Safety guidelines for machine application in material handling operation 90
2.6.22 Safety instructions for machine application with quick coupler 91
copyright© Liebherr-Well< Telfs GmbH 2020
8 llEBHERR T33-10-1695_3AHI / 15615
Operator’s manual Contents
2.6.23 See and be seen 91
2.6.24 Trailer operation 94
2.6.25 Air brake system for trailers 94
2.6.26 Hydraulic trailer brake 95
3 Control, operation 97
3.1 Operating and control elements 97
3.1.1 Operator’s cab 97
3.1.2 Control elements in the operator’s cab 99
3.1.3 3.5″ display unit 108
3.1.4 7” display unit 110
3.1.5 Status symbols of the display units 111
3.1.6 Load torque limitation 115
3.1.7 Level display (option) 117
3.1.8 Level display on floating axle (option) 117
3.1.9 Display unit on steering column 118
3.1.10 Air brake system pressure gauge (option) 119
3.1.11 Control lever 119
3.1.12 Steering-column switch 120
3.2 Operation 122
3.2.1 Entry 122
3.2.2 Emergency exit 123
3.2.3 Door lock 124
3.2.4 Operator’s seat 124
3.2.5 Safety belt 142
3.2.6 Armrest 143
3.2.7 Steering column and steering wheel 144
3.2.8 Heating, ventilation 145
3.2.9 Air conditioning system (option) 147
1.1 Technical description 15
1.1.1 Design overview 15
1.2 Technical data 17
1.2.1 Vibrations 17
1.2.2 Sound level 17
1.2.3 Maximum operating weight 18
1.2.4 Static and dynamic tests 18
1.2.5 Support loads 18
1.2.6 Trailer loads and support loads 21
1.2.7 Stability during operation 21
1.2.8 Load charts 22
1.2.9 Working tools 36
1.2.10 Tyres 38
1.3 Tightening torques 40
1.3.1 Preload values and tightening torques for screws with standard and fine
metric thread according to DIN ISO 261 40
2 Safety guidelines, signs 47
2.1 Designation of warning notes 47
2.1.1 Additional rules and guidelines 48
2.2 Symbols in the operator’s manual 48
2.3 Proper use 48
2.3.1 Laws, rules, guidelines and safety regulations 48 “0 ‘ “~’
2.3.2 Intended use 48
2.3.3 Foreseeable misuse 49
2.3.4 Hazard zone of the machine 50
~ 2.3.5 Operating conditions 51
2.3.6 Disposal 53
2.4 Description of personnel 53
copyright© Liebherr-Werk Telfs GmbH 2020
T33-10-1695_3AHI / 15615 llEBHERR 7
Contents Operator’s manual
2.4.1 Personal protective equipment 53
2.4.2 Requirements for personnel 54
2.4.3 Operator 54
2.4.4 Operator 55
2.4.5 Maintenance staff 56
2.4.6 Person attaching loads 56
2.4.7 Guide 57
2.5 Signs on the machine 58
2.5.1 Safety signs 58
2.5.2 Information signs 64
2.5.3 Identification plates 76
2.6 Safety instructions 76
2.6.1 General safety instructions 76
2.6.2 Safety instructions for crushing and burn prevention 78
2.6.3 Safety guidelines for fire and explosion prevention 78
2.6.4 Safety guidelines for machine start up 79
2.6.5 Safety instruction for start up 79
2.6.6 Safety guidelines for working 79
2.6.7 Working in the vicinity of electrical overhead lines 81
2.6.8 Safety instructions for travelling on downhill slopes 82
2.6.9 Safety instructions for parking the machine 82
2.6.10 Safety guidelines for transporting the machine 82
2.6.11 Safety instructions for towing and recovering the machine 83
2.6.12 Safety guidelines for maintenance 84
2.6.13 Safety guidelines for welding work on the machine 86
2.6.14 Safety guidelines for working on the working attachment 86
2.6.15 Safety guidelines for loading the machine with a crane 87
2.6.16 Safety notes for maintenance of hydraulic hoses and hose lines 87
2.6.17 Safety guidelines for maintenance work on machines with hydro accumulators 88 ‘
2.6.18 Roll over protection (ROPS) and falling object protection (FOPS) 88
2.6.19 Equipment and attachment parts 89
2.6.20 Protection from vibrations 89
2.6.21 Safety guidelines for machine application in material handling operation 90
2.6.22 Safety instructions for machine application with quick coupler 91
copyright© Liebherr-Well< Telfs GmbH 2020
8 llEBHERR T33-10-1695_3AHI / 15615
Operator’s manual Contents
2.6.23 See and be seen 91
2.6.24 Trailer operation 94
2.6.25 Air brake system for trailers 94
2.6.26 Hydraulic trailer brake 95
3 Control, operation 97
3.1 Operating and control elements 97
3.1.1 Operator’s cab 97
3.1.2 Control elements in the operator’s cab 99
3.1.3 3.5″ display unit 108
3.1.4 7” display unit 110
3.1.5 Status symbols of the display units 111
3.1.6 Load torque limitation 115
3.1.7 Level display (option) 117
3.1.8 Level display on floating axle (option) 117
3.1.9 Display unit on steering column 118
3.1.10 Air brake system pressure gauge (option) 119
3.1.11 Control lever 119
3.1.12 Steering-column switch 120
3.2 Operation 122
3.2.1 Entry 122
3.2.2 Emergency exit 123
3.2.3 Door lock 124
3.2.4 Operator’s seat 124
3.2.5 Safety belt 142
3.2.6 Armrest 143
3.2.7 Steering column and steering wheel 144
3.2.8 Heating, ventilation 145
3.2.9 Air conditioning system (option) 147
3.2.10 Cab window and sun blind 149
3.2.11 Interior light of operator’s cab and reading light 151 ..a…,,.
3.2.12 Side marker lights 152
~ 3.2.13 Interior and exterior mirrors 152
3.2.14 Trailer mirror (option) 153
3.2.15 Electric windscreen washer system 154
copyright© Liebherr-Werk Telfs GmbH 2020
T33-10-1695_3AHI / 15615 llEBHERR 9
Contents Operator’s manual
3.2.16 Windscreen washer tank 155
3.2.17 Compartment for documentation 156
3.2.18 Reversing warning device (option) 157
3.2.19 Fire extinguisher (Option) 158
3.2.20 Beacon (option) 158
3.2.21 Camera system (option) 160
3.2.22 LiDAT (option) 161
3.3 Operation 162
3.3.1 Operating machine on a daily basis 162
3.3.2 Using machine at low or high ambient temperatures 166
3.3.3 Starting the diesel engine 166
3.3.4 Travel mode 174
3.3.5 Driving 175
3.3.6 On-road travel 183
3.3.7 Braking 187
3.3.8 Taking machine out of service 189
3.3.9 Working with working attachment 194
3.3.10 Air brake system for trailers (option) 217
3.3.11 Hydraulic trailer brake (option) 221
3.3.12 Trailer couplings (option) 226
3.4 Work methods 244
3.4.1 Collision between quick coupler and working attachment 244
3.4.2 Transport position 244
3.4.3 Working in the vicinity of overhead power lines 245
3.4.4 Working with the bucket 245
3.4.5 Working with the forklift 248
3.5 Install and remove the attachment 255
3.5.1 Mechanical quick coupler 255
3.5.2 Hydraulic quick coupler (option) 267 0 “0 ‘ “‘
3.6 Transport 280 ~
3.6.1 Transporting machine by truck or rail 280 iil ..a…,,.
3.6.2 Loading the machine with the crane
3.7 Emergency operations
3.7.1 Emergency down (option) 285
3.7.2 Emergency mode function 286
3.7.3 Towing and recovering the machine 286
3.7.4 Auxiliary starting procedure 292
4 Operating problems 295
4.1 Servicecodes 296
4.1.1 Service code list 296
4.1.1 Explanations of terms for service code list 296
4.2 Problems – Cause – Remedy 334
4.2.1 Diesel engine 334
4.2.2 Hydraulic system 337
4.2.3 Steering system 337
4.2.4 Brake system 338
4.2.5 Electrical system 338
4.2.6 Heating system 338
4.2.9 Air filter system 341
4.2.10 Working attachment 341
4.2.11 Central lubrication system (option) 342
4.3 Problem remedy 344
4.3.1 Changing fuses 344
4.3.2 Changing the relays 347
5 Maintenance 351
5.1 Maintenance and inspection schedule 351
5.2 Fill quantities, lubrication schedule 356
5.2.1 Recommended lubricants 356
5.2.2 Recommended fuel and operating fluids 356
5.2.3 Lubrication chart 357
5.2.4 Lubrication chart symbols 359
5.3 Lubricants and fuels 360
5.3.1 General information about lubricants and fuels 360
~ 5.3.2 Diesel fuels 361
3.2.11 Interior light of operator’s cab and reading light 151 ..a…,,.
3.2.12 Side marker lights 152
~ 3.2.13 Interior and exterior mirrors 152
3.2.14 Trailer mirror (option) 153
3.2.15 Electric windscreen washer system 154
copyright© Liebherr-Werk Telfs GmbH 2020
T33-10-1695_3AHI / 15615 llEBHERR 9
Contents Operator’s manual
3.2.16 Windscreen washer tank 155
3.2.17 Compartment for documentation 156
3.2.18 Reversing warning device (option) 157
3.2.19 Fire extinguisher (Option) 158
3.2.20 Beacon (option) 158
3.2.21 Camera system (option) 160
3.2.22 LiDAT (option) 161
3.3 Operation 162
3.3.1 Operating machine on a daily basis 162
3.3.2 Using machine at low or high ambient temperatures 166
3.3.3 Starting the diesel engine 166
3.3.4 Travel mode 174
3.3.5 Driving 175
3.3.6 On-road travel 183
3.3.7 Braking 187
3.3.8 Taking machine out of service 189
3.3.9 Working with working attachment 194
3.3.10 Air brake system for trailers (option) 217
3.3.11 Hydraulic trailer brake (option) 221
3.3.12 Trailer couplings (option) 226
3.4 Work methods 244
3.4.1 Collision between quick coupler and working attachment 244
3.4.2 Transport position 244
3.4.3 Working in the vicinity of overhead power lines 245
3.4.4 Working with the bucket 245
3.4.5 Working with the forklift 248
3.5 Install and remove the attachment 255
3.5.1 Mechanical quick coupler 255
3.5.2 Hydraulic quick coupler (option) 267 0 “0 ‘ “‘
3.6 Transport 280 ~
3.6.1 Transporting machine by truck or rail 280 iil ..a…,,.
3.6.2 Loading the machine with the crane
3.7 Emergency operations
3.7.1 Emergency down (option) 285
3.7.2 Emergency mode function 286
3.7.3 Towing and recovering the machine 286
3.7.4 Auxiliary starting procedure 292
4 Operating problems 295
4.1 Servicecodes 296
4.1.1 Service code list 296
4.1.1 Explanations of terms for service code list 296
4.2 Problems – Cause – Remedy 334
4.2.1 Diesel engine 334
4.2.2 Hydraulic system 337
4.2.3 Steering system 337
4.2.4 Brake system 338
4.2.5 Electrical system 338
4.2.6 Heating system 338
4.2.9 Air filter system 341
4.2.10 Working attachment 341
4.2.11 Central lubrication system (option) 342
4.3 Problem remedy 344
4.3.1 Changing fuses 344
4.3.2 Changing the relays 347
5 Maintenance 351
5.1 Maintenance and inspection schedule 351
5.2 Fill quantities, lubrication schedule 356
5.2.1 Recommended lubricants 356
5.2.2 Recommended fuel and operating fluids 356
5.2.3 Lubrication chart 357
5.2.4 Lubrication chart symbols 359
5.3 Lubricants and fuels 360
5.3.1 General information about lubricants and fuels 360
~ 5.3.2 Diesel fuels 361
5.3.3 Engine oils 361
~ 5.3.4 Coolant 363
5.3.5 Hydraulic oils 364
5.3.6 Lube oils for axles 366
5.3.7 Oil for the brake system 366
5.3.8 Lube oils for travel gearbox 367
5.3.9 Grease and other lubricants 367
5.3.10 Grease for telescopic boom 369
5.3.11 Oil for hinges and joints 370
5.4 Preparatory maintenance tasks 371
5.4.1 Maintenance position 371
5.4.2 Turn the electrical system off 376
5.5 Overall machine 377
5.5.1 Lubricating the machine 377
5.6 Diesel engine 383
5.6.1 Diesel engine: checking oil level 383
5.6.2 Checking engine compartment for contamination and cleaning it, if
necessary 384
5.7 Cooling system 385
5.7.1 Cooling system: checking the coolant level 385
5.7.2 Cooling system: checking radiator and condenser for contamination
and cleaning them, if necessary 386
5.8 Fuel system 388
5.8.1 Notes for working on the fuel system 388
5.8.2 Draining the fuel pre-filter condensation 388
5.8.3 Fuel tank: draining condensation and sediments 389
5.9 Air filter system 390
5.9.1 Air filter system: changing air filter 390
5.9.2 Air filter: cleaning the service cover and dust discharge valve 393
5.10 Hydraulic system 395
5.10.1 Checking the oil level in the hydraulic tank and topping up oil 395
5.11 Electrical system 397
5.11.1 Checking lighting 397
5.11.2 Electrical system: Checking function of load torque limitation 397 0 “0 ‘ “‘
5.12 Heater, ventilation, air conditioning system 402
5.12.1 Cleaning the cab air pre-filter and changing it if necessary (option) 402
5.13 Steering system 404
5.13.1 Checking function of steering system 404
5.14 Brake system 405
5.14.1 Service brake and parking brake: Checking function and effectiveness 405
5.14.2 Brake system: Checking oil level in the expansion tank 406
5.15 Axles, tires 408
5.15.1 Wheels: checking mounting tightness of wheel lugs 408
5.15.2 Tyres: checking and adjusting air pressure in tyres 408
5.16 Travel gear 41 o
5.17 Telescopic boom 411
5.17.1 Checking front glide elements for wear and tight seating Lubricating
glide surfaces on telescopic boom 411
5.18 Lubrication system 416
5.18.1 Grease container: check the fill level 416
5.19 Cleaning the machine 417
5.19.1 Wet cleaning the machine 417
5.20 Preservation tasks 418
5.20.1 Protecting the piston rods 418
5.20.2 Taking the machine out of service 418
5.21 Options 419
5.21.1 Air brake system: draining pressure tank 419
Index 421
~ 5.3.4 Coolant 363
5.3.5 Hydraulic oils 364
5.3.6 Lube oils for axles 366
5.3.7 Oil for the brake system 366
5.3.8 Lube oils for travel gearbox 367
5.3.9 Grease and other lubricants 367
5.3.10 Grease for telescopic boom 369
5.3.11 Oil for hinges and joints 370
5.4 Preparatory maintenance tasks 371
5.4.1 Maintenance position 371
5.4.2 Turn the electrical system off 376
5.5 Overall machine 377
5.5.1 Lubricating the machine 377
5.6 Diesel engine 383
5.6.1 Diesel engine: checking oil level 383
5.6.2 Checking engine compartment for contamination and cleaning it, if
necessary 384
5.7 Cooling system 385
5.7.1 Cooling system: checking the coolant level 385
5.7.2 Cooling system: checking radiator and condenser for contamination
and cleaning them, if necessary 386
5.8 Fuel system 388
5.8.1 Notes for working on the fuel system 388
5.8.2 Draining the fuel pre-filter condensation 388
5.8.3 Fuel tank: draining condensation and sediments 389
5.9 Air filter system 390
5.9.1 Air filter system: changing air filter 390
5.9.2 Air filter: cleaning the service cover and dust discharge valve 393
5.10 Hydraulic system 395
5.10.1 Checking the oil level in the hydraulic tank and topping up oil 395
5.11 Electrical system 397
5.11.1 Checking lighting 397
5.11.2 Electrical system: Checking function of load torque limitation 397 0 “0 ‘ “‘
5.12 Heater, ventilation, air conditioning system 402
5.12.1 Cleaning the cab air pre-filter and changing it if necessary (option) 402
5.13 Steering system 404
5.13.1 Checking function of steering system 404
5.14 Brake system 405
5.14.1 Service brake and parking brake: Checking function and effectiveness 405
5.14.2 Brake system: Checking oil level in the expansion tank 406
5.15 Axles, tires 408
5.15.1 Wheels: checking mounting tightness of wheel lugs 408
5.15.2 Tyres: checking and adjusting air pressure in tyres 408
5.16 Travel gear 41 o
5.17 Telescopic boom 411
5.17.1 Checking front glide elements for wear and tight seating Lubricating
glide surfaces on telescopic boom 411
5.18 Lubrication system 416
5.18.1 Grease container: check the fill level 416
5.19 Cleaning the machine 417
5.19.1 Wet cleaning the machine 417
5.20 Preservation tasks 418
5.20.1 Protecting the piston rods 418
5.20.2 Taking the machine out of service 418
5.21 Options 419
5.21.1 Air brake system: draining pressure tank 419
Index 421
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