Liebherr TELESCOPIC BOOM MOBILE CRANE LTM 1500-8.1 Operating instructions Manual Part 1&2 – PDF

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Liebherr TELESCOPIC BOOM MOBILE CRANE LTM 1500-8.1 Operating instructions Manual Part 1&2 – PDF DOWNLOAD

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Liebherr TELESCOPIC BOOM MOBILE CRANE LTM 1500-8.1 Operating instructions Manual Part 1&2 – PDF DOWNLOAD

Language : English
Pages : 1286
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Liebherr TELESCOPIC BOOM MOBILE CRANE LTM 1500-8.1 Operating instructions Manual Part 1&2 – PDF DOWNLOAD

PREFACE
General

• This crane has been built according to the present level of technology and recognized safety technical regulations. Despite that, dangers to body and life for the user and/or third persons or damage to the crane and /or other material assets can occur.
• This crane may only be used in flawless technical condition and according to its mission as well as with constant awareness of safety and dangers. Any problems, which could affect safety must be fixed immediately.
• Modifications on the crane may only be made with written approval by Liebherr>Werk Ehingen GmbH .

Operating instructions

• These operating instructions should enable you to operate the crane safely and utilize its capabilities to the fullest extent possible.
• They also provide notes on how important sub>assemblies and systems function. Certain terms are used in these operating instructions, and in order to avoid misunderstandings while operating, these terms should be used consistently. These operating instructions have been translated according to best of one’s knowledge.
• Liebherr>Werk Ehingen GmbH assumes no liability for translation errors. The German operating instructions are solely decisive for factual accuracy. If you find any errors when reading these operating instructions or if there is any confusion, please contact Liebherr>Werk Ehingen GmbH immediately.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr TELESCOPIC BOOM MOBILE CRANE LTM 1500-8.1 Operating instructions Manual Part 1&2 – PDF DOWNLOAD

CONTENTS 6
1 00 DESCRIPTION OF THE CRANE 16
1 01 TERMINOLOGY 18
1 02 PRODUCT DESCRIPTION 26
1 03 TECHNICAL DATA 30
1 Dimensions 34
2 Tires 36
3 Weights 36
4 Support forces 37
5 Workplace related emission values 37
6 Speeds 38
7 Rope diameter 39
8 Lifting heights 39
2 00 SAFETY 40
3 00 OPERATION OF THE CHASSIS 44
3 01 CONTROLS AND INSTRUMENTS – CHASSIS 46
3 02 BEFORE STARTING UP THE VEHICLE 68
1 Prechecks before starting up the vehicle 69
2 Work station – Driver’s cab 75
3 03 AXLE SUSPENSION / AXLE LOCKING SYSTEM 82
1 Description 83
2 Controls and instruments 85
3 Axle suspension / Axle locking system 87
3 04 TRAVEL OPERATION 94
1 Travel condition of crane 95
2 Starting and turning the engine off 99
3 Driving 107
4 Shunt operation 137
5 Differential locks 139
6 Independent rear axle steering 143
7 Towing 147
3 05 THE CRANE AT THE JOBSITE 148
1 Selecting the site 149
2 Changing from travel to crane operation 149
3 Support the crane 149
4 Changing from crane to travel operation 159
5 Checks before leaving the jobsite 163
4 00 OPERATION OF THE SUPERSTRUCTURE 164
4 01 CONTROLS AND INDICATORS 166
4 02 LICCON COMPUTER SYSTEM 178
1 General 179
2 LICCON programs (overview) 181
3 Booting up the LICCON computer system after turning it on (= boot phase) 191
4 The control elements in the LICCON computer system on monitor 2 195
5 The ”Set up” program 197
6 The ”Operation” program 219
7 The ”Telescoping”program 267
8 The ”Control Parameter ” program 271
9 The program ”Working range limitation” 275
10 The program ”Outrigger support” 277
11 The ”Test system” program 287
20 The control elements in the LICCON computer system on monitor 0 289
21 The ”Tele guying * program with engine monitoring and indicators on LICCON monitor 0 291
4 03 STARTING UP THE CRANE 298
1 Checks before start up 299
2 Work station – crane operator’s cab 301
3 Start the crane engine 307
4 LICCON Computer system after engine start 313
4 04 SAFETY DEVICES 324
1 General 325
2 Leveling instruments 325
3 LICCON Computer system 326
4 Limit switch – luffing lattice jib 341
5 Hydraulic safety valves 341
6 Shut off diagrams 341
4 05 CRANE OPERATION 342
1 Prerequisites for crane operation 343
2 LICCON Computer system 343
3 Release of crane control 343
4 Crane movement “Luffing” 345
5 Control of crane movement “up / down” 347
6 Control of crane movement “Slewing” 353
7 Control of crane movement ”Telescoping” 356
4 06 CABLE REEVING 370
1 General 371
2 Reeving and unreeving the hook block 371
3 Attach and remove the load hook 377
4 Reeving plans 381
4 07 COUNTERWEIGHT 406
1 Counterweight 407
2 Counterweight frame 409
3 Installation with own crane 417
4 Stack the counterweight plates on the vehicle frame 417
5 Install the counterweight frame 421
6 Removal 429
4 08 WORKING WITH A LOAD 436
4 12 TWO-HOOK OPERATIONS 438
5 00 EQUIPMENT 440
5 01 SAFETY TECHNICAL NOTES 442
5 02 ERECTION AND TAKE DOWN CHARTS T / TY3 444
1 General 444
2 Erection and take down chart for T-operation 444
3 Erection and take down chart for TY3-operation 446
5 03 FIXED LATTICE JIB – TF 448
1 Description 449
2 Combination of lattice jib 455
3 Installation 457
4 Erection 465
5 Crane operation – TF 469
6 Take down procedure 471
7 Removal 473
5 04 LUFFING LATTICE JIB – TN 478
1 Description 479
2 Combination of luffing lattice jib 479
3 Installation 489
4 Install the lattice jib 499
5 Erection / take down procedure 511
6 Crane operation – TN 525
7 Take down procedure 529
8 Removal 535
5 05 TELESCOPIC BOOM – GUYED – TY3 542
1 Component overview TY3- guying 543
2 Guy point 545
3 Control elements TY3-guying 547
4 Assembly TY3-guying 555
5 Erect TY-brackets 563
6 Install the guy ropes 565
7 Telescope the telescopic boom 569
8 Pretension angle 571
9 Fold the TY-brackets out and in 575
10 Tension the TY-brackets 577
11 Crane operation 581
12 Disassembly of TY3-guying 583
5 06 TELESCOPIC BOOM, GUYED – TY3N 590
1 TY3N – attachment set up 591
2 Install or remove the guy cables 593
3 Erection / take down procedure 595
4 Erection and take down chart – TY3N 597
5 Telescoping procedure 601
6 Pretension angle and hook block weights 603
7 Crane operation – TY3N 609
8 Removal 611
5 07 FIXED LATTICE JIB, T – GUYED – TY3F 612
1 Description 613
2 Installation 617
3 Erection 619
4 Crane operation – TY3F 621
5 Pretension angle and hook block weights 623
6 Take down 627
5 08 14 M EXTENSION TELESCOPIC BOOM 50 M – TVF, TVY3F, TVN,TVY3N 628
1 Description 629
2 Installation 635
3 Erection / take down procedure 638
4 Erection procedure 643
5 Crane operation 649
6 Pretension angle and hook block weights 650
7 Take down procedure 652
8 Removal 657
5 09 HYDRAULICALLY ADJUSTABLE LATTICE JIB – TNZF 658
1 Description 659
2 Assembly of lattice jib 661
3 Installation 663
4 Erection and take down chart for 50 m / 84 m boom 670
5 Crane operation – TNZF 673
6 Adjusting the lattice jib or special auxiliary boom 675
7 Take down 677
8 Removal of electrical connections 679
9 Removal of lattice jib or special auxiliary boom 681
10 Hyperbolic Interpolation 683
5 10 BOOM NOSE – 12t / 48t 684
1 General 685
2 Boom nose (12t) on telescopic boom head 689
3 Boom nose (12t) on N- end section 695
4 Boom nose (48t) on N – end section and on special auxiliary boom 701
5 11 WINCH 3 704
1 Installation winch 3 with pulley block 705
2 Position the pulley block for crane operation with winch 1 709
3 Position the pulley block for crane operation with winch 2 711
5 12 LUFFING LATTICE JIB,T – GUYED – TY3SN 712
1 TY3SN attachment 713
2 Installation 713
2 1 Installation of spacers on TN/TF adapter 713
2 2 Connect the TN/TF adapter and spacer 715
2 3 TN/TF Adapter 717
3 Installation of the luffing lattice jib 717
3 1 Install the N-installation unit 717
3 2 For installation / removal and assembly of the N-lattice jib, 717
3 3 Erection / take down of TYSN attachment 717
3 4 Erection and take down charts 717
3 5 For telescoping procedure, 717
4 Pretension angle and hook block weights 719
5 13 DISASSEMBLY / ASSEMBLY TELESCOPIC BOOM WITH TRANSPORT DEVICE 722
1 General 723
2 Disassembly 727
3 Assembly 735
5 14 HYDRAULICALLY ADJUSTABLE LATTICE JIB ,T – GUYED – TY3NZF 740
1 Description 741
2 Assembly 741
3 Erection and take down charts for 50 m / 84 m boom 742
4 Erection / take down 743
5 Crane operation – TYSNZF 743
6 Adjustment of lattice jib 743
7 Pretension angle and hook block weights 745
8 Take down 749
9 Disassembly 749
5 15 REMOVAL / INSTALLATION OF TELESCOPIC BOOM 750
1 General 751
2 Removal and installation with auxiliary crane 751
3 Unpin the luffing cylinder 753
4 Unpin the telescopic boom 755
5 Move the slewing platform in travel direction to the rear 757
6 Installation 759
5 17 REMOVAL / INSTALLATION OF SLIDING ARMS 760
5 18 FIXED LATTICE JIB WITH ECCENTRIC – TY3EF / TY3ENZF 766
1 General 767
2 Installation 769
3 Crane operation 789
4 Removal 791
5 20 INSTALLATION HEAD 796
1 General 797
2 Swing the installation head into working position 799
3 Fold installation head to the side of the pivot section of the telescopic boom 805
5 28 WIND SPEED CHARTS 810
6 00 ADDITIONAL EQUIPMENT 812
6 01 HEATER / ENGINE PREHEATING 814
1 Heater – driver’s cab 815
2 Heater – crane operator’s cab 825
6 02 EMERGENCY CONTROL 832
1 Emergency control on crane superstructure 832
2 Emergency control chassis 859
6 04 SLIDING ARM MONITOR 860
1 General 861
2 The support bases 861
3 Working with sliding arm monitor 861
6 05 EMERGENCY TAKE DOWN CONTROL 868
6 20 CRANE OPERATION WITH FUEL FROM THE CRANE CHASSIS 872
1 General 873
2 Crane operation with fuel from crane chassis 873
3 Crane operation with fuel from crane superstructure 873
7 00 SERVICE AND MAINTENANCE 874
8 00 CRANE INSPECTIONS 878
9 00 GENERAL NOTES 882
Operating instructions Part 2 887
2 00 Safety 899
2 01 Traffic regulations 900
1 Traffic regulations 901
2 02 Break-in instructions 902
1 Break-in instructions 903
2 03 Job planning 904
1 Planning crane operation 905
2 04 General safety technical guidelines 906
1 General 907
2 Emergency exit 907
3 Requirements of the crane operator 907
4 Selecting the location, illustrations 1 to 3 917
5 Slopes and excavations, illustrations 4 to 6 921
6 Permissible ground pressures 921
7 Supporting 925
8 Checking the safety measures 926
9 Crane operation with a load 927
10 Lifting of personnel 930
11 Grounding 932
12 Crane operation in case of thunderstorms 933
13 Welding work on the load 934
14 Safety instructions for external power supply (230 V AC) 934
15 Endangering air traffic 935
16 Joint lifting of a load by numerous cranes 935
17 Working in the vicinity of transmitters 937
18 Hand signals for guidance 939
19 Consideration of wind conditions 939
20 Interruption of crane operation 941
21 Taking up crane operation again 942
22 Ending crane operation 942
23 Turning / driving in reverse 942
24 Parking the vehicle 943
2 05 Signs on the crane 944
1 Warning signs 945
2 Warning notes 947
3 Command / prohibition signs 949
4 Notice signs 951
2 06 Antifall guards on the crane 952
1 Railings 953
4 00 Operation of crane superstructure 955
4 08 Working with a load 956
1 Technical safety instructions for working with loads 957
2 Checking before starting to work with the crane 957
3 Taking on a load 961
4 Crane operation 963
4 12 Two hook operation 965
1 General 967
5 00 Equipment 973
5 01 Safety technical guidelines for assembly and disassembly 974
1 Checking the retaining elements 975
2 Checking the ropes 975
3 Inspection procedures 977
4 Dangerous conditions without shut-off 978
5 Transporting components 978
6 Pneumatic springs for assembly support of components 978
7 Weights 979
8 Reduction of load carrying capacity with placed guy rods 979
9 Bypassing the overload protection 981
10 Assembly / disassembly 985
11 Erection / take down 1012
5 28 Wind speed charts 1013
1 Maximum permissible wind speeds for crane operation 1015
2 Charts for maximum permissible wind speeds for crane operation 1015
7 00 Service and maintenance 1019
7 01 Maintenance and service – General 1020
1 General 1021
2 Cleaning and care of the crane 1022
3 Shutting down 1022
4 Maintenance and inspection guidelines 1023
7 02 Maintenance intervals – Crane chassis 1025
1 Crane chassis maintenance and inspection plan 1027
7 03 Maintanance intervals – Crane superstructure 1037
1 Crane superstructure maintenance and inspection schedule 1039
7 04 Maintenance guidelines – Crane chassis 1046
1 Diesel engine 1047
2 Automatic gear box with torque converter coupling 1053
3 Distributor gear 1061
4 Hydraulic system 1065
5 Compressed air and brake system air dryer 1073
6 Tires / wheels 1075
7 Axles, illustration 11 1077
8 Wheel alignment 1079
9 Tilting the driver’s cab 1081
10 Electrical system – lighting 1081
7 05 Maintenance guidelines – Crane superstructure 1084
1 Diesel engine 1085
2 Pump distributor gear, illustration 4 1093
3 Hydraulic system 1095
4 Central lubrication system, illustration 6 1101
5 Rotary connection 1109
6 Hoist gear 1, 2 and 3, illustration 1 to 3 1111
7 Assembly winch, illustration 4 1113
8 Slewing gear 1115
9 Guy winches, illustration 5 1117
10 Air dryer, illustration 6 1117
11 Electrical system – lighting 1117
12 Telescopic boom 1119
7 06 Fill quantities, lubrication chart 1120
1 Fill quantities 1121
2 Lubrication schedule 1127
7 07 Service fluids and lubricants 1132
1 Service items and lubricants required for LIEBHERR cranes 1133
8 00 Inspections of cranes 1141
8 01 Periodic crane inspections 1142
1 General 1143
2 Inspection of carrying crane structures, especially steel stru 1144
3 Inspection of tires and disk wheels 1209
4 Inspecting the hoist and luffing winches 1211
5 Inspecting load hooks 1223
6 Inspecting the rope feed mechanics in the telescopic boom 1223
7 Inspection of locking system of telescopic boom 1223
8 Inspecting the safety controls on the relapse supports 1224
9 Inspection of the nitrogen reservoir 1224
10 Inspecting the cable pulleys 1224
11 Inspecting the overload protection operation 1224
12 Inspecting the roller slewing ring 1224
13 Inspecting the mounting of the load bearing equipment 1225
14 Inspecting the oil and fuel reservoirs 1225
15 Inspection of the auxiliary reeving winch, towing winch and s 1225
16 Appendix 1226
8 04 Inspection of crane wire ropes 1235
1 Introduction 1237
2 Wire rope 1237
3 Operating behavior of steel ropes 1243
4 Condition of equipment that is functionally associated with th 1243
5 Rope inspection log 1243
6 Rope storage and marking 1243
7 Wire ropes and rope end connections 1243
8 Twisting caused by stretching in rotation-resistant ropes and 1247
9 Appendix 1 1251
10 Appendix 2 1253
11 Appendix 3 1255
12 Appendix 4 1255
8 07 Inspection of pneumatic brake system for drum brakes 1257
1 General 1259
2 Visual inspection 1259
3 Operation and performance test 1259
4 Internal inspection of the wheel brakes 1260
8 12 Inspection of safety switching on the relapse supports 1262
1 Luffing lattice jib 1263
8 14 Inspection of accumulator pressure in relapse cylinder 1268
1 Checking the accumulator pressure in relapse cylinder 1269
8 15 Inspection and maintenance of guy rods 1270
1 General 1271
2 Checking by an expert 1271
9 00 General notes 1273
9 02 Supplementary service work 1274
1 Daily checking 1275
2 Repair and maintenance tasks 1275
3 Important servicing 1275
4 Maintenance notes for replacement parts 1276
5 Instructions for travel operation 1276
6 Disposal of fuels and greases 1276
7 Tires 1276
Index 1283

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