Liebherr Telescopic handler T 46-7 4FS 05S Operator’s manual – PDF DOWNLOAD

Description

Liebherr Telescopic handler T 46-7 4FS 05S Operator’s manual – PDF DOWNLOAD

FILE DETAILS:

Liebherr Telescopic handler T 46-7 4FS 05S Operator’s manual – PDF DOWNLOAD

Language : English
Pages :438
Downloadable : Yes
File Type : PDF
Size: 96.1 MB

DESCRIPTION:

Liebherr Telescopic handler T 46-7 4FS 05S Operator’s manual – PDF DOWNLOAD

Foreword

This operator’s manual has been written for the operator and for the maintenance staff of the machine. It contains the descriptions for:

• Chapter 1 “Product description”
• Chapter 2 “Safety guidelines”
• Chapter 3 “Control, operation”
• Chapter 4 “Malfunctions”
• Chapter 5 “Maintenance”

The operating instructions must be read and used carefully by all persons who carry out work with or on the machine before putting the machine into service for the first time and later, at regular intervals. Work with or on the machine includes, for example:

• Operation including set up, troubleshooting during work procedure, disposal of production wastes, care, disposal of service and auxiliary materials.
• Service including maintenance, inspection, and repair work
• Transport or loading the machine

This allows the machine operator to familiarize himself with the machine more easily and prevent malfunctions due to improper operation. Observation of the operating instructions by maintenance personnel:

• increases reliability in use
• extends the service life of your machine
• reduces repair costs and downtime

The operating instructions belong with the machine. Make sure that a copy is always readily available in the operator’s cab.

• The operating instructions should be supplemented with instructions for accident prevention and environmental protection based on existing national regulations. In addition to the operating instructions and legally binding regulations on accident prevention which apply in the user country and at point of use, authorized specialist rules for safe and correct working procedures are also to be observed.
• These operating instructions contain all required information for control, operation, and maintenance of your machine. Some illustrations in these operating instructions may depict details and working devices which differ from your machine. In some illustrations, protective devices and covers have been removed in the interests of better presentation. Improvements, which are always being incorporated into our machines, may result in changes to your machine which are not yet indicated in these operating instructions. If you need additional explanations or instructions, please don’t hesitate to contact the Technical Documentation and Service Department.
• Under extreme conditions, more frequent maintenance than specified in the inspection checklist may be required.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr Telescopic handler T 46-7 4FS 05S Operator’s manual – PDF DOWNLOAD

1 Product description 17
1.1 Technical description 17
1.1.1 Design overview 17
1.2 Technical data 19
1.2.1 lnformation for vibration emission 19
1.2.2 CO2 emissions of the diesel engine 20
1.2.3 Sound emission 21
1.2.4 Maximum operating weight 21
1.2.5 Support loads 21
1.2.6 Trailer loads and support loads 23
1.2.7 Load charts 24
1.2.8 Working toeis 40
1.3 Tightening torques 42
1.3.1 Preload values and tightening torques for screws with standard and fine
metric thread according to DIN ISO 261 42
2 Safety guidelines, signs 49
2.1 Designation of warning notes 49
2.1.1 Additional rules and guidelines 50
2.2 Symbols in the operator’s manual 50
2.3 Proper use 50
2.3.1 Laws, rules, guidelines and safety regulations 50
~ 2.4 Description of personnel 55
2.4.1 Personal protective equipment 55
2.4.2 Requirements for personnel 56
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Contents Operator’s manual
2.4.3 Operator 56
2.4.4 Operator 57
2.4.5 Maintenance staff 58
2.4.6 Person attaching loads 58
2.4.7 Guide 59
2.5 Signs on the machine 60
2.5.1 Safety signs 60
2.5.2 lnformation signs 66
2.5.3 ldentification plates 78
2.6 Safety instructions 79
2.6.1 General safety instructions 79
2.6.2 Safety instructions for crushing and bum prevention 80
2.6.3 Safety guidelines for fire and explosion prevention 81
2.6.4 Safety guidelines for machine start up 81
2.6.5 Safety instruction for start up 82
2.6.6 Safety guidelines for working 82
2.6.7 Working in the vicinity of electrical overhead lines 84
2.6.8 Safety instructions for parking the machine 85
2.6.9 Safety guidelines for transporting the machine 85
2.6.10 Safety instructions for towing the machine 86
2.6.11 Safety guidelines for maintenance 86
2.6.12 Safety guidelines for welding work on the machine 88
2.6.13 Safety guidelines for working on the working attachment 89
2.6.14 Safety guidelines for loading the machine with a crane 89
2.6.15 Safety notes for maintenance of hydraulic hoses and hose lines 89
2.6.16 Safety guidelines for maintenance work on machines with hydro accumulators
2.6.23 Trailer operation 96
2.6.24 Air brake system for trailers 97
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Operator’s manual Contents
2.6.25 Hydraulic trailer brake 97
3 Control, operation 99
3.1 Operating and contrai elements 99
3.1.1 Operator’s cab 99
3.1.2 Contrai elements in the operator’s cab 101
3.1.3 3.5″ display unit 110
3.1.4 7″ display unit 112
3.1.5 Status symbols of the display units 114
3.1.6 Load torque limitation 119
3.1.7 Levei display 120
3.1.8 Display unit on steering column 121
3.1.9 Air brake system pressure gauge (option) 121
3.1.10 Contrai lever 122
3.1.11 Steering-column switch 122
3.2 Operation 124
3.2.1 Entry 124
3.2.2 Emergency exit 125
3.2.3 Doorlock 126
3.2.4 Operator’s seat 126
3.2.5 Safety belt 142
3.2.6 Adjusting the armrest 144
3.2.7 Steering column and steering wheel 145
3.2.8 Heating, ventilation 147
3.2.9 Air conditioning system (option) 148
3.2.10 Cab window and sun blind 150
3.2.11 Interior light of operator’s cab and reading light 153
3.2.12 Side marker lights 154
~ 3.2.17 Compartment for documentation 158
3.2.18 Reversing warning device (option) 159
3.2.19 Fire extinguisher (Option) 160
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Contents Operator’s manual
3.2.20 Beacon (option) 160
3.2.21 Camera system (option) 161
3.2.22 LiDAT (option) 162
3.3 Operation 163
3.3.1 Operating machine on a daily basis 163
3.3.2 Using machine at low or high ambient temperatures 168
3.3.3 Starting diesel engine 168
3.3.4 Travei mode 176
3.3.5 Driving 177
3.3.6 On-road travei 184
3.3.7 Braking 188
3.3.8 Taking machine out of service 190
3.3.9 Working with working attachment 195
3.3.10 Air brake system for trailers (option) 217
3.3.11 Hydraulic trailer brake (option) 220
3.3.12 Trailer couplings (option) 223
3.3.13 Exhaust treatment system 237
3.4 Work methods 246
3.4.1 Collision between quick coupler and working attachment 246
3.4.2 Transport position 246
3.4.3 Working in the vicinity of overhead power lines 247
3.4.4 Working with the bucket 247
3.4.5 Working with the forklift 250
3.5 lnstall and remove the attachment 257
3.5.1 Mechanical quick coupler 257
3.5.2 Hydraulic quick coupler (option) 268
3.6 Transport 281
3.6.1 Transporting machine by truck or rail 281
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Operator’s manual Contents
4 Operating problems 293
4.1 Servicecodes 294
4.1.1 Service code list 294
4.1.1 Explanations of terms for service code list 294
4.2 Problems – Cause – Remedy 330
4.2.1 Diesel engine 330
4.2.2 Hydraulic system 333
4.2.3 Steering system 334
4.2.4 Brake system 334
4.2.5 Electrical system 334
4.2.6 Heating system 334
4.2.9 Air filter system 337
4.2.10 Working attachment 338
4.2.11 Central lubrication system (option) 338
4.3 Problem remedy 340
4.3.1 Changing the fuses 340
4.3.2 Changing the relays 344
5 Maintenance 347
5.1 Maintenance and inspection schedule 347
5.2 Fill quantities, lubrication schedule 352
5.2.1 Recommended lubricants 352
5.2.2 Recommended fuel and operating fluids 352
5.2.3 Lubrication chart 353
5.2.4 Lubrication chart symbols 355
5.3 Lubricants and fuels 356
5.3.1 General information about lubricants and fuels 356
5.3.2 Diesel fuels 35
~ 5.3.7 Lube oils for axles 361
5.3.8 Oil for the brake system 362
5.3.9 Lube oils for travei gearbox 362
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Contents Operator’s manual
5.3.10 Grease and other lubricants 363
5.3.11 Grease for the telescopic boom 364
5.3.12 Oil for hinges and joints 365
5.4 Preparatory maintenance tasks 366
5.4.1 Maintenance position 366
5.4.2 Turn the electrical system off 371
5.5 Overall machine 372
5.5.1 Lubricating the machine 372
5.6 Diesel engine 378
5.6.1 Diesel engine – check oil level 378
5.6.2 Checking engine compartment for contamination and cleaning it, if
necessary 379
5.7 Cooling system 380
5.7.1 Cooling system: checking the coolant level 380
5.7.2 Cooling system: checking radiator and condenser for contamination
and cleaning them, if necessary 381
5.8 Fuel system 383
5.8.1 Notes for working on the fuel system 383
5.8.2 Draining the fuel pre-filter condensation 383
5.8.3 Fuel tank: draining condensation and sediments 384
5.9 Air filter system 385
5.9.1 Air filter system: changing air filter 385
5.9.2 Air filter: cleaning the service cover and dust discharge valve 388
5.10 Hydraulic system 390
5.10.1 Checking the oil level in the hydraulic tank and topping up oil 390
5.11 Electrical system 392
5.11.1 Checking lighting 392
5.11.2 Electrical system: Checking function of load torque limitation 392
5.12 Heater, ventilation, air conditioning system 396 e:
5.15 Axles, tires 400
5.15.1 Wheels: checking mounting tightness of wheel lugs 400
5.15.2 Tyres: checking and adjusting air pressure in tyres 400
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Operator’s manual
T46-7-1706 4F / 16194
Contents
5.16 Travei gear
5.17 Telescopic boom
5.17.1 Checking front glide elements for wear and tight seating. Lubricating
slide faces on telescopic boom
5.18 Lubrication system
5.18.1 Grease container: check the fill level
5.19 Cleaning the machine
5.19.1 Wet cleaning machine
5.20 Preservation tasks
5.20.1 Protect the piston rods
5.20.2 Taking the machine out of service
5.21 Options
5.21.1 Air brake system: draining the pressure tank
lndex

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