Liebherr Telescopic handler T 60-9 3AS Operator’s manual – PDF DOWNLOAD

Description

Liebherr Telescopic handler T 60-9 3AS Operator’s manual – PDF DOWNLOAD

FILE DETAILS:

Liebherr Telescopic handler T 60-9 3AS Operator’s manual – PDF DOWNLOAD

Language : English
Pages : 432
Downloadable : Yes
File Type : PDF
Size: 93.0 MB

DESCRIPTION:

Liebherr Telescopic handler T 60-9 3AS Operator’s manual – PDF DOWNLOAD

Product ID
Manufacturer: Liebherr-Werk Telfs GmbH
Type:T 60-9 3AS
Type no.: 1709
From Serial no.: 15682

Foreword

This operator’s manual has been written for the operator and the maintenance staff of the machine. It contains descriptions for the following chapters:

• Chapter 1: “Product Description”
• Chapter 2: “Safety Guidelines”
• Chapter 3: “Control and Operation”
• Chapter 4: “Malfunctions”
• Chapter 5: “Maintenance”

The operating instructions must be carefully read and used by all persons who work with or on the machine, before putting it into service for the first time and at regular intervals thereafter. Work with or on the machine includes operation (including set-up, troubleshooting during work procedures, disposal of production wastes, care, disposal of service and auxiliary materials), service (including maintenance, inspection, and repair work), and transport or loading the machine.

This will allow the machine operator to become familiar with the machine more easily and prevent malfunctions due to improper operation. Observing the operating instructions by maintenance personnel:

• increases reliability in use
• extends the service life of the machine
• reduces repair costs and downtime

The operating instructions belong with the machine. Ensure that a copy is always readily available in the operator’s cab. The operating instructions should be supplemented with instructions for accident prevention and environmental protection based on existing national regulations. In addition to the operating instructions and legally binding regulations on accident prevention which apply in the user country and at the point of use, authorized specialist rules for safe and correct working procedures must also be observed.

• These operating instructions contain all the required information for controlling, operating, and maintaining your machine. Some illustrations in these operating instructions may depict details and working devices that differ from those in your machine. In some illustrations, protective devices and covers have been removed for better presentation. Improvements, which are constantly being incorporated into our machines, may result in changes to your machine that are not yet indicated in these operating instructions.
• If you require additional explanations or instructions, please do not hesitate to contact the Technical Documentation and Service Department. Under extreme conditions, more frequent maintenance than specified in the inspection checklist may be required.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr Telescopic handler T 60-9 3AS Operator’s manual – PDF DOWNLOAD

1 Product description 15
1.1 Technical description 15
1.1.1 Design overview 15
1.2 Technical data 17
1.2.1 Information for vibration emission 17
1.2.2 Sound emission 18
1.2.3 Maximum operating weight 18
1.2.4 Support loads 18
1.2.5 Trailer loads and support loads 21
1.2.6 Load charts 21
1.2.7 Working tools 38
1.3 Tightening torques 40
1.3.1 Preload values and tightening torques for screws with standard and fine
metric thread according to DIN ISO 261 40
2 Safety guidelines, signs 47
2.1 Designation of warning notes 47
2.1.1 Additional rules and guidelines 48
2.2 Symbols in the operator’s manual 48
2.3 Proper use 48
2.3.1 Laws, rules, guidelines and safety regulations 48
2.3.2 Intended use 48
2.3.3 Foreseeable misuse 49
2.4 Description of personnel 53 “~’
2.4.1 Personal protective equipment 53
2.4.2 Requirements for personnel 54
2.4.3 Operator 54
copyright© Liebherr-Werk Telfs GmbH 2019
T60-9-1709 3AS / 15682 llEBHERR 7
Contents Operator’s manual
2.4.4 Operator 55
2.4.5 Maintenance staff 56
2.4.6 Person attaching loads 56
2.4.7 Guide 57
2.5 Signs on the machine 58
2.5.1 Safety signs 58
2.5.2 Information signs 64
2.5.3 Identification plates 75
2.6 Safety instructions 76
2.6.1 General safety instructions 76
2.6.2 Safety instructions for crushing and burn prevention 77
2.6.3 Safety guidelines for fire and explosion prevention 78
2.6.4 Safety guidelines for machine start up 78
2.6.5 Safety instruction for start up 79
2.6.6 Safety guidelines for working 79
2.6.7 Working in the vicinity of electrical overhead lines 81
2.6.8 Safety instructions for parking the machine 82
2.6.9 Safety guidelines for transporting the machine 82
2.6.10 Safety instructions for towing the machine 83
2.6.11 Safety guidelines for maintenance 83
2.6.12 Safety guidelines for welding work on the machine 85
2.6.13 Safety guidelines for working on the working attachment 86
2.6.14 Safety guidelines for loading the machine with a crane 86
2.6.15 Safety notes for maintenance of hydraulic hoses and hose lines 86
2.6.16 Safety guidelines for maintenance work on machines with hydro accumulators
2.6.24 Air brake system for trailers 94
2.6.25 Hydraulic trailer brake 94
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Operator’s manual Contents
3 Control, operation 95
3.1 Operating and control elements 95
3.1.1 Operator’s cab 95
3.1.2 Control elements in the operator’s cab 97
3.1.3 3.5″ display unit 106
3.1.4 7” display unit 108
3.1.5 Status symbols of the display units 110
3.1.6 Load torque limitation 115
3.1.7 Level display 116
3.1.8 Display unit on steering column 116
3.1.9 Air brake system pressure gauge (option) 117
3.1.10 Control lever 117
3.1.11 Steering-column switch 118
3.2 Operation 120
3.2.1 Entry 120
3.2.2 Emergency exit 121
3.2.3 Door lock 122
3.2.4 Operator’s seat 122
3.2.5 Safety belt 138
3.2.6 Adjusting the armrest 140
3.2.7 Steering column and steering wheel 141
3.2.8 Heating, ventilation 143
3.2.9 Air conditioning system (option) 144
3.2.10 Cab window and sun blind 146
3.2.11 Interior light of operator’s cab and reading light 149
3.2.12 Side marker lights 150
3.2.13 Interior and exterior mirrors 150
3.2.14 Trailer mirror (option) 151
3.2.19 Fire extinguisher (Option) 156
3.2.20 Beacon (option) 156
3.2.21 Camera system (option) 157
copyright© Liebherr-Werk Telfs GmbH 2019
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Contents Operator’s manual
3.2.22 LiDAT (option) 158
3.3 Operation 159
3.3.1 Operating machine on a daily basis 159
3.3.2 Using machine at low or high ambient temperatures 162
3.3.3 Starting diesel engine 163
3.3.4 Travel mode 170
3.3.5 Driving 171
3.3.6 On-road travel 180
3.3.7 Braking 184
3.3.8 Taking machine out of service 186
3.3.9 Working with the working attachment 191
3.3.10 Trailer couplings (option) 219
3.3.11 Air brake system for trailers (option) 233
3.3.12 Hydraulic trailer brake (option) 237
3.4 Work methods 241
3.4.1 Collision between quick coupler and working attachment 241
3.4.2 Transport position 241
3.4.3 Working in the vicinity of overhead power lines 242
3.4.4 Working with the bucket 242
3.4.5 Working with the forklift 245
3.5 Install and remove the attachment 252
3.5.1 Mechanical quick coupler 252
3.5.2 Hydraulic quick coupler (option) 263
3.6 Transport 276
3.6.1 Transporting machine by truck or rail 276
3.6.2 Loading the machine with the crane 279
3.7 Emergency operations 281
3.7.1 Emergency mode function 281
4.1 Servicecodes 290 ~
4.1.1 Service code list 290
4.1.1 Explanations of terms for service code list 290
copyright© Liebherr-Well< Telfs GmbH 2019
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Operator’s manual Contents
4.2 Problems – Cause – Remedy 326
4.2.1 Diesel engine 326
4.2.2 Hydraulic system 329
4.2.3 Steering system 329
4.2.4 Brake system 330
4.2.5 Electrical system 330
4.2.6 Heating system 330
4.2.9 Air filter system 333
4.2.10 Working attachment 333
4.2.11 Central lubrication system (option) 334
4.3 Problem remedy 336
4.3.1 Changing the fuses 336
4.3.2 Changing the relays 340
5 Maintenance 343
5.1 Maintenance and inspection schedule 343
5.2 Fill quantities, lubrication schedule 348
5.2.1 Recommended lubricants 348
5.2.2 Recommended fuel and operating fluids 348
5.2.3 Lubrication chart 349
5.2.4 Lubrication chart symbols 351
5.3 Lubricants and fuels 352
5.3.1 General information about lubricants and fuels 352
5.3.2 Diesel fuels 353
5.3.3 Engine oils 353
5.3.4 Coolant 354
5.3.5 Hydraulic oils 355
5.3.6 Lube oils for axles 357
5.3.10 Grease for the telescopic boom 360 “~’
5.3.11 Oil for hinges and joints 360
5.4 Preparatory maintenance tasks 361
5.4.1 Maintenance position 361
copyright© Liebherr-Werk Telfs GmbH 2019
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Contents Operator’s manual
5.4.2 Turn the electrical system off 366
5.5 Overall machine 367
5.5.1 Lubricating the machine 367
5.6 Diesel engine 373
5.6.1 Diesel engine: checking the oil level 373
5.6.2 Checking engine compartment for contamination and cleaning it, if
necessary 374
5.7 Cooling system 375
5.7.1 Cooling system: checking the coolant level 375
5.7.2 Cooling system: checking the radiator and the condenser for contamination
and cleaning them, if necessary 376
5.8 Fuel system 378
5.8.1 Notes for working on the fuel system 378
5.8.2 Draining the fuel pre-filter condensation 378
5.8.3 Fuel tank: draining condensation and sediments 379
5.9 Air filter system 380
5.9.1 Air filter system: changing air filter 380
5.9.2 Air filter: cleaning the service cover and dust discharge valve 383
5.10 Hydraulic system 385
5.10.1 Checking the oil level in the hydraulic tank and topping up oil 385
5.11 Electrical system 387
5.11.1 Checking lighting 387
5.11.2 Electrical system: Checking function of load torque limitation 387
5.12 Heater, ventilation, air conditioning system 391
5.13 Steering system 392
5.13.1 Checking function of steering system 392
5.14 Brake system 393
5.14.1 Service brake and parking brake: Checking function and effectiveness 393
5.15 Axles, tires 395
5.17 Telescopic boom 399 “~’
5.17.1 Checking front glide elements for wear and tight seating. Lubricating
slide faces on telescopic boom 399
5.18 Lubrication system 403
copyright© Liebherr-Well< Telfs GmbH 2019
12 llEBHERR T60-9-1709 3AS / 15682
Operator’s manual Contents
5.18.1 Grease container: check the fill level 403
5.19 Cleaning the machine 404
5.19.1 Wet cleaning machine 404
5.20 Preservation tasks 405
5.20.1 Protect the piston rods 405
5.20.2 Taking the machine out of service 405
5.21 Options 406
5.21.1 Air brake system: draining the pressure tank 406
Index 407

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