Liebherr Telescopic handler TL 435 13 Operator’s manual – PDF DOWNLOAD

Description

Liebherr Telescopic handler TL 435 13 Operator’s manual – PDF DOWNLOAD

FILE DETAILS:

Liebherr Telescopic handler TL 435 13 Operator’s manual – PDF DOWNLOAD

Language : English
Pages :388
Downloadable : Yes
File Type : PDF
Size:114 mb

DESCRIPTION:

Liebherr Telescopic handler TL 435 13 Operator’s manual – PDF DOWNLOAD

Manufacturer: Liebherr-Werk Telfs GmbH
Type:TL 435 13
Type no.: 907
From Serial no.:11000

Foreword

This operator’s manual has been written for the operator and the maintenance staff of the machine. It contains descriptions for the following chapters:

• Chapter 1: “Product Description”
• Chapter 2: “Safety Guidelines”
• Chapter 3: “Control and Operation”
• Chapter 4: “Malfunctions”
• Chapter 5: “Maintenance”

The operating instructions must be carefully read and used by all persons who work with or on the machine, before putting it into service for the first time and at regular intervals thereafter. Work with or on the machine includes operation (including set-up, troubleshooting during work procedures, disposal of production wastes, care, disposal of service and auxiliary materials), service (including maintenance, inspection, and repair work), and transport or loading the machine.

This will allow the machine operator to become familiar with the machine more easily and prevent malfunctions due to improper operation. Observing the operating instructions by maintenance personnel:

• increases reliability in use
• extends the service life of the machine
• reduces repair costs and downtime

The operating instructions belong with the machine. Ensure that a copy is always readily available in the operator’s cab. The operating instructions should be supplemented with instructions for accident prevention and environmental protection based on existing national regulations. In addition to the operating instructions and legally binding regulations on accident prevention which apply in the user country and at the point of use, authorized specialist rules for safe and correct working procedures must also be observed.

These operating instructions contain all the required information for controlling, operating, and maintaining your machine. Some illustrations in these operating instructions may depict details and working devices that differ from those in your machine. In some illustrations, protective devices and covers have been removed for better presentation. Improvements, which are constantly being incorporated into our machines, may result in changes to your machine that are not yet indicated in these operating instructions.

If you require additional explanations or instructions, please do not hesitate to contact the Technical Documentation and Service Department. Under extreme conditions, more frequent maintenance than specified in the inspection checklist may be required.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr Telescopic handler TL 435 13 Operator’s manual – PDF DOWNLOAD

Product description 17
1.1 Technical description 17
1.1.1 Design overview 17
1.2 Technical data 19
1.2.1 Information for vibration emission 19
1.2.2 Sound emission 20
1.2.3 Maximum operating weight 20
1.2.4 Support loads 20
1.2.5 Load charts 24
1.2.6 Air conditioning system (optional equipment) 31
1.3 Tightening torques 35
1.3.1 Pretension forces and tightening torques for screws with metric
standard thread according to factory standard WN 40371 35
1.3.2 Pretension forces and tightening torques for screws with metric fine
thread according to factory standard WN 40371 36
2 Safety guidelines, signs 39
2.1 Designation of warning notes 39
2.1.1 Additional designations 40
2.1.2 Additional rules and guidelines 40
2.2 Destined use 40
2.3 Signs on the machine 40
2.3.2 Safety signs 41
2.3.3 Reference signs 47
2.4.2 Safety guidelines for crushing and burn prevention 57
2.4.3 Safety guidelines for fire and explosion prevention 58
2.4.4 Safety guidelines for machine start up 58
copyright by
TL 435-907 13 / 11000 lllBHIIIII 9
Contents Operating manual
2.4.5 Safety guidelines for start up 59
2.4.6 Safety guidelines for working 59
2.4.7 Working in the vicinity of electrical overhead lines 61
2.4.8 Safety guidelines for turning the machine off 62
2.4.9 Safety guidelines for transporting the machine 62
2.4.10 Safety guidelines for towing the machine 62
2.4.11 Safety guidelines for maintenance 63
2.4.12 Safety guidelines for welding work on the machine 65
2.4.13 Safety guidelines for working on the working attachment 66
2.4.14 Safety guidelines for loading the machine with a crane 66
2.4.15 Safety notes for maintenance of hydraulic hoses and hose lines 66
2.4.16 Safety guidelines for maintenance work on machines with hydro
accumulators 67
2.4.17 Roll over protection (ROPS) and falling object protection (FOPS) 67
2.4.18 Equipment and attachment parts 68
2.4.19 Protection from vibrations 68
2.4.20 Safety guidelines for machine application in material handling operation 69
2.4.21 Safety guidelines for application of machine with hydraulic quick
coupler 69
2.4.22 See and be seen 70
3 Control, operation 73
3.1 Control and operating elements 74
3.1.1 Operator’s cab 74
3.1.2 Control elements in the operator’s cab 76
3.1.3 Control elements in the operator’s cab 83
3.1.4 Steering column switch 93
3.1.5 Operating lever 93
3.2 Operation 97
3.2.1 Entry 97 C
3.2.8 Steering column and steering wheel
3.2.9 Heater, ventilation
3.2.10 Air conditioning system (optional equipment)
3.2.11 Cab window and sunshade
3.2.12 Interior light of the cab and reading light
3.2.13 Inside and outside mirrors
3.2.14 Electric windshield wiper and washer system
3.2.15 Reservoir for the windshield washer fluid
3.2.16 Compartment for documentation
3.2.17 Back up warning device (optional equipment)
3.2.18 Back up warning device, disengageable (optional equipment)
3.2.19 Fire extinguisher (optional equipment)
3.2.20 Rotating beacon (optional equipment)
Operation
3.3.1 Operate the machine daily
3.3.2 Using the machine in low ambient temperatures
3.3.3 Starting the Diesel engine
3.3.4 Travel operation
3.3.5 Driving
3.3.6 On road driving
3.3.7 Brakes
3.3.8 Take the machine out of service
3.3.9 Work with the working attachment
Work methods
3.4.1 Work with the bucket
3.4.2 Work with the forklift
Install and remove the attachment
3.5.1 Mechanical coupler
3.5.2 Hydraulic coupler (optional equipment)
3.6 Transport
3.6.1 Transport the machine by truck or rail
3.6.2 Load the machine with the crane
3.7 Emergency operations
Contents Operating manual
3.7.3 Auxiliary starting procedure 209
4 Operating problems 211
4.1 Problems – Cause – Remedy 212
4.1.1 Diesel engine 212
4.1.2 Hydraulic system 215
4.1.3 Steering system 215
4.1.4 Brake system 215
4.1.5 Electrical system 215
4.1.6 Heating system 216
4.1.7 Working attachment 216
4.2 Problem remedy 217
4.2.1 Change the fuses 217
4.2.2 Change relays 220
5 Maintenance 223
5.1 Maintenance and inspection schedule 223
5.2 Fill quantities, lubrication schedule 228
5.2.1 Recommended lubricants 228
5.2.2 Recommended service items 228
5.2.3 Lubrication schedule 229
5.2.4 Lubrication chart symbols 231
5.3 Lubricants and service items 232
5.3.1 General data 232
5.3.2 Diesel fuels 232
5.3.3 Lubricating oils for Diesel engines 233
5.3.4 Coolant for Diesel engines 235
5.3.5 Hydraulic oil 238
5.3.6 Lube oils for splitterboxes 243
5.3.10 Grease and other lubricants 246 i …J
5.3.11 Telescope wax for glide surfaces on the telescopic boom 248
5.3.12 Oil for hinges and joints 248
copyright by
12 llEBHEIIII TL 435-907 13 / 11000
Operating manual Contents
5.4 Preparatory maintenance tasks 249
5.4.1 Safety guidelines for maintenance 249
5.4.2 Maintenance position 250
5.4.3 Electrical system 256
5.5 Diesel engine 261
5.5.1 Check the engine oil level 261
5.5.2 Change the engine oil 262
5.5.3 Change the lube oil filter 264
5.5.4 Check and clean the engine compartment 265
5.5.5 Check and change the V-belt 266
5.5.6 Check the Diesel engine arrangement for leaks and condition 267
5.5.7 Check the intake and exhaust lines for mounting and leaks 268
5.5.8 Check the electrical system of the Diesel engine 269
5.6 Cooling system 271
5.6.1 Checking the coolant level 271
5.6.2 Clean the cooling system 272
5.6.3 Check the cooling system 273
5.6.4 Check the antifreeze concentration in the coolant 274
5.6.5 Change the coolant 276
5.7 Fuel system 279
5.7.1 Notes for work on the fuel system 279
5.7.2 Drain the fuel filter condensation 279
5.7.3 Drain water and sediments in the fuel tank 280
5.7.4 Emptying and cleaning the fuel tank 281
5.7.5 Change the fuel filter cartridges 282
5.7.6 Bleed the fuel filter and the fuel system 285
5.8 Air filter system 288
5.8.1 Clean and change the air filter 288
0 i 5.9.2 Change the tank vent filer on the hydraulic tank 294 …J 5.9.3 Change the return filter insert 294
5.9.4 Change the replenishing circuit filter 298
5.9.5 Check the hydraulic system for function and leaks 299
copyright by
TL 435-907 13 / 11000 lllBHIIIII 13
Contents Operating manual
5.9.6 Clean the oil cooler 299
5.9.7 Change the hydraulic oil 300
5.9.8 Drain water and sediments in the hydraulic tank 302
5.10 Splitterbox 304
5.10.1 Check the oil level 304
5.10.2 Change the gear oil 304
5.11 Electrical system 307
5.11.1 Welding work on the machine 307
5.11.2 Check the indicator lights and lighting 311
5.11.3 Check the battery 311
5.11.4 Change the light bulbs 314
5.11.5 Check the function of the overload warning display 316
5.12 Heater, ventilation, air conditioning system 320
5.12.1 Check the heater for function and leaks 320
5.12.2 Clean and change the heater – fresh air filter 320
5.12.3 Air conditioning system (optional equipment) 322
5.13 Steering system 324
5.13.1 Check the function of the steering system 324
5.14 Brake system 325
5.14.1 Check the service and parking brake for function and effectiveness 325
5.14.2 Check the oil level in the brake oil reservoir and add oil 326
5.14.3 Check the brake linings for wear 327
5.15 Axles, tires 330
5.15.1 Check the mounting of the wheel lugs 330
5.15.2 Check and adjust the air pressure in the tires 330
5.15.3 Check the oil levels in the axles 333
5.15.4 Change the gear oil in the axles 334
5.15.5 Grease the lube points on the axles 336
5.15.6 Check the play on the king pin bearings 336
5.17.3 Lubricate the telescopic boom
5.17.4 Check the synchronous run of the telescopes
5.18 Working attachment
5.18.1 Check the working attachment and the telescopic boom for damage
5.18.2 Lubricate the bearing points of the working attachment and the
telescopic boom
5.18.3 Check the hydraulic coupler (optional equipment)
5.19 Overall machine
5.19.1 Check the machine for external damage
5.19.2 Check the windshield wiper
5.20 Cleaning the machine
5.20.1 Wet clean the machine
5.21 Preservation tasks
5.21.1 Protect the piston rods
5.21.2 Taking the machine out of service
Index

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