Liebherr Telescopic handler TL 435-908 10 Operating manual – PDF DOWNLOAD

Description

Liebherr Telescopic handler TL 435-908 10 Operating manual – PDF DOWNLOAD

FILE DETAILS:

Liebherr Telescopic handler TL 435-908 10 Operating manual – PDF DOWNLOAD

Language : English
Pages :384
Downloadable : Yes
File Type : PDF
Size:114 MB

DESCRIPTION:

Liebherr Telescopic handler TL 435-908 10 Operating manual – PDF DOWNLOAD

Product ID:
Manufacturer: Liebherr-Werk Telfs GmbH
Type: TL 435 10
Type no.:908
From Serial no:11000

Foreword

This operator’s manual has been written for the operator and for the maintenance staff of the machine. It contains the descriptions for:

• Chapter 1 “Product description”
• Chapter 2 “Safety guidelines”
• Chapter 3 “Control, operation”
• Chapter 4 “Malfunctions”
• Chapter 5 “Maintenance”

The operating instructions must be read and used carefully by all persons who carry out work with or on the machine before putting the machine into service for the first time and later, at regular intervals. Work with or on the machine includes, for example:

• Operation including set up, troubleshooting during work procedure, disposal of production wastes, care, disposal of service and auxiliary materials.
• Service including maintenance, inspection, and repair work
• Transport or loading the machine

This allows the machine operator to familiarize himself with the machine more easily and prevent malfunctions due to improper operation. Observation of the operating instructions by maintenance personnel:

• increases reliability in use
• extends the service life of your machine
• reduces repair costs and downtime

The operating instructions belong with the machine. Make sure that a copy is always readily available in the operator’s cab.

The operating instructions should be supplemented with instructions for accident prevention and environmental protection based on existing national regulations. In addition to the operating instructions and legally binding regulations on accident prevention which apply in the user country and at point of use, authorized specialist rules for safe and correct working procedures are also to be observed.

These operating instructions contain all required information for control, operation, and maintenance of your machine. Some illustrations in these operating instructions may depict details and working devices which differ from your machine. In some illustrations, protective devices and covers have been removed in the interests of better presentation. Improvements, which are always being incorporated into our machines, may result in changes to your machine which are not yet indicated in these operating instructions. If you need additional explanations or instructions, please don’t hesitate to contact the Technical Documentation and Service Department.

Under extreme conditions, more frequent maintenance than specified in the inspection checklist may be required.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr Telescopic handler TL 435-908 10 Operating manual – PDF DOWNLOAD

Product description 17
1.1 Technical description 17
1.1.1 Design overview 17
1.2 Technical data 19
1.2.1 Information for vibration emission 19
1.2.2 Sound emission 20
1.2.3 Maximum operating weight 20
1.2.4 Support loads 20
1.2.5 Load charts 24
1.2.6 Air conditioning system (optional equipment) 29
1.3 Tightening torques 33
1.3.1 Pretension forces and tightening torques for screws with metric
standard thread according to factory standard WN 40371 33
1.3.2 Pretension forces and tightening torques for screws with metric fine
thread according to factory standard WN 40371 34
2 Safety guidelines, signs 37
2.1 Designation of warning notes 37
2.1.1 Additional designations 38
2.1.2 Additional rules and guidelines 38
2.2 Destined use 38
2.3 Signs on the machine 38
2.3.2 Safety signs 39
2.3.3 Reference signs 45
2.4.2 Safety guidelines for crushing and burn prevention 55
2.4.3 Safety guidelines for fire and explosion prevention 56
2.4.4 Safety guidelines for machine start up 56
copyright by
TL 435-908 10 / 11000 lllBHIIIII 9
Contents Operating manual
2.4.5 Safety guidelines for start up 57
2.4.6 Safety guidelines for working 57
2.4.7 Working in the vicinity of electrical overhead lines 59
2.4.8 Safety guidelines for turning the machine off 60
2.4.9 Safety guidelines for transporting the machine 60
2.4.10 Safety guidelines for towing the machine 60
2.4.11 Safety guidelines for maintenance 61
2.4.12 Safety guidelines for welding work on the machine 63
2.4.13 Safety guidelines for working on the working attachment 64
2.4.14 Safety guidelines for loading the machine with a crane 64
2.4.15 Safety notes for maintenance of hydraulic hoses and hose lines 64
2.4.16 Safety guidelines for maintenance work on machines with hydro
accumulators 65
2.4.17 Roll over protection (ROPS) and falling object protection (FOPS) 65
2.4.18 Equipment and attachment parts 66
2.4.19 Protection from vibrations 66
2.4.20 Safety guidelines for machine application in material handling operation 67
2.4.21 Safety guidelines for application of machine with hydraulic quick
coupler 67
2.4.22 See and be seen 68
3 Control, operation 71
3.1 Control and operating elements 72
3.1.1 Operator’s cab 72
3.1.2 Control elements in the operator’s cab 74
3.1.3 Control elements in the operator’s cab 81
3.1.4 Steering column switch 91
3.1.5 Operating lever 91
3.2 Operation 95
3.2.1 Entry 95 C
3.2.8 Steering column and steering wheel
3.2.9 Heater, ventilation
3.2.10 Air conditioning system (optional equipment)
3.2.11 Cab window and sunshade
3.2.12 Interior light of the cab and reading light
3.2.13 Inside and outside mirrors
3.2.14 Electric windshield wiper and washer system
3.2.15 Reservoir for the windshield washer fluid
3.2.16 Compartment for documentation
3.2.17 Back up warning device (optional equipment)
3.2.18 Back up warning device, disengageable (optional equipment)
3.2.19 Fire extinguisher (optional equipment)
3.2.20 Rotating beacon (optional equipment)
Operation
3.3.1 Operate the machine daily
3.3.2 Using the machine in low ambient temperatures
3.3.3 Starting the Diesel engine
3.3.4 Travel operation
3.3.5 Driving
3.3.6 On road driving
3.3.7 Brakes
3.3.8 Take the machine out of service
3.3.9 Work with the working attachment
Work methods
3.4.1 Work with the bucket
3.4.2 Work with the forklift
Install and remove the attachment
3.5.1 Mechanical coupler
3.5.2 Hydraulic coupler (optional equipment)
3.6 Transport
3.6.1 Transport the machine by truck or rail
3.6.2 Load the machine with the crane
3.7 Emergency operations
3.7.3 Auxiliary starting procedure 207
4 Operating problems 209
4.1 Problems – Cause – Remedy 210
4.1.1 Diesel engine 210
4.1.2 Hydraulic system 213
4.1.3 Steering system 213
4.1.4 Brake system 213
4.1.5 Electrical system 213
4.1.6 Heating system 214
4.1.7 Working attachment 214
4.2 Problem remedy 215
4.2.1 Change the fuses 215
4.2.2 Change relays 218
5 Maintenance 221
5.1 Maintenance and inspection schedule 221
5.2 Fill quantities, lubrication schedule 226
5.2.1 Recommended lubricants 226
5.2.2 Recommended service items 226
5.2.3 Lubrication schedule 227
5.2.4 Lubrication chart symbols 229
5.3 Lubricants and service items 230
5.3.1 General data 230
5.3.2 Diesel fuels 230
5.3.3 Lubricating oils for Diesel engines 231
5.3.4 Coolant for Diesel engines 233
5.3.5 Hydraulic oil 236
5.3.6 Lube oils for splitterboxes 241
5.3.10 Grease and other lubricants 244 i …J
5.3.11 Telescope wax for glide surfaces on the telescopic boom 246
5.3.12 Oil for hinges and joints 246
copyright by
12 llEBHEIIII TL 435-908 10 / 11000
Operating manual Contents
5.4 Preparatory maintenance tasks 247
5.4.1 Safety guidelines for maintenance 247
5.4.2 Maintenance position 248
5.4.3 Electrical system 254
5.5 Diesel engine 259
5.5.1 Check the engine oil level 259
5.5.2 Change the engine oil 260
5.5.3 Change the lube oil filter 262
5.5.4 Check and clean the engine compartment 263
5.5.5 Check and change the V-belt 264
5.5.6 Check the Diesel engine arrangement for leaks and condition 265
5.5.7 Check the intake and exhaust lines for mounting and leaks 266
5.5.8 Check the electrical system of the Diesel engine 267
5.6 Cooling system 269
5.6.1 Checking the coolant level 269
5.6.2 Clean the cooling system 270
5.6.3 Check the cooling system 271
5.6.4 Check the antifreeze concentration in the coolant 272
5.6.5 Change the coolant 274
5.7 Fuel system 277
5.7.1 Notes for work on the fuel system 277
5.7.2 Drain the fuel filter condensation 277
5.7.3 Drain water and sediments in the fuel tank 278
5.7.4 Emptying and cleaning the fuel tank 279
5.7.5 Change the fuel filter cartridges 280
5.7.6 Bleed the fuel filter and the fuel system 283
5.8 Air filter system 286
5.8.1 Clean and change the air filter 286
0 i 5.9.2 Change the tank vent filer on the hydraulic tank 292 …J 5.9.3 Change the return filter insert 292
5.9.4 Change the replenishing circuit filter 296
5.9.5 Check the hydraulic system for function and leaks 297
5.9.6 Clean the oil cooler 297
5.9.7 Change the hydraulic oil 298
5.9.8 Drain water and sediments in the hydraulic tank 300
5.10 Splitterbox 302
5.10.1 Check the oil level 302
5.10.2 Change the gear oil 302
5.11 Electrical system 305
5.11.1 Welding work on the machine 305
5.11.2 Check the indicator lights and lighting 309
5.11.3 Check the battery 309
5.11.4 Change the light bulbs 312
5.11.5 Check the function of the overload warning display 314
5.12 Heater, ventilation, air conditioning system 318
5.12.1 Check the heater for function and leaks 318
5.12.2 Clean and change the heater – fresh air filter 318
5.12.3 Air conditioning system (optional equipment) 320
5.13 Steering system 322
5.13.1 Check the function of the steering system 322
5.14 Brake system 323
5.14.1 Check the service and parking brake for function and effectiveness 323
5.14.2 Check the oil level in the brake oil reservoir and add oil 324
5.14.3 Check the brake linings for wear 325
5.15 Axles, tires 328
5.15.1 Check the mounting of the wheel lugs 328
5.15.2 Check and adjust the air pressure in the tires 328
5.15.3 Check the oil levels in the axles 331
5.15.4 Change the gear oil in the axles 332
5.15.5 Grease the lube points on the axles 334
5.15.6 Check the play on the king pin bearings 334 C
5.16.2 Travel gear – Change the oil 337 0 i
5.17 Telescopic boom …J
5.17.1 Check the glide elements on the telescopic boom 339
5.17.2 Add spacer on telescopic boom or change the glide elements 345
5.17.3 Lubricate the telescopic boom
5.18 Working attachment
5.18.1 Check the working attachment and the telescopic boom
5.18.2 Lubricate the bearing points of the working attachment and the
telescopic boom
5.18.3 Check the hydraulic coupler (optional equipment)
5.19 Overall machine
5.19.1 Check the machine for external damage
5.19.2 Check the windshield wiper
5.20 Cleaning the machine
5.20.1 Wet clean the machine
5.21 Preservation tasks
5.21.1 Protect the piston rods
5.21.2 Taking the machine out of service
Index

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