Liebherr Telescopic handler TL 436-1620 7 Operator’s manual – PDF DOWNLOAD

Description

Liebherr Telescopic handler TL 436-1620 7 Operator’s manual – PDF DOWNLOAD

FILE DETAILS:

Liebherr Telescopic handler TL 436-1620 7 Operator’s manual – PDF DOWNLOAD

Language : English
Pages :298 
Downloadable : Yes
File Type : PDF
Size:61.7 MB

DESCRIPTION:’

Liebherr Telescopic handler TL 436-1620 7 Operator’s manual – PDF DOWNLOAD

Product ID
Manufacturer: Liebherr-Werk Telfs GmbH
Type: TL 436 7
Type no.:1620
Serial no. from: 13996

Foreword:

These operating instructions have been written for the machine operator and for the maintenance personnel of the machine. It contains the descriptions for:

• Chapter 1: “Product Description”
• Chapter 2: “Safety Guidelines”
• Chapter 3: “Control, Operation”
• Chapter 4: “Malfunctions”
• Chapter 5: “Maintenance”

The operating instructions must be read and used carefully by all persons who carry out work with or on the machine before putting the machine into service for the first time and later, at regular intervals. Work with or on the machine includes, for example:

• Operation including set up, troubleshooting during work procedure, disposal of production wastes, care, disposal of service and auxiliary materials.
• Service, including maintenance, inspection and repair work
• Transport or loading the machine

This allows the machine operator to familiarize themselves with the machine more easily and prevent malfunctions due to improper operation. Observation of the operating instructions by maintenance personnel:

• Increases reliability in use
• Extends the service life of your machine
• Reduces repair costs and downtime

The operating instructions belong with the machine. Make sure that a copy is always readily available in the compartment in the operator’s cab. The operating instructions should be supplemented with instructions for accident prevention and environmental protection based on existing national regulations. In addition to the operating instructions and legally binding regulations on accident prevention which apply in the user country and at point of use, authorized specialist rules for safe and correct working procedures are also to be observed.

• These operating instructions contain all required information for control, operation and maintenance of your machine. Some illustrations in these operating instructions may depict details and working devices which differ from your machine. In some illustrations, protective devices and covers have been removed in the interests of better presentation.
• Improvements, which are always being incorporated into our machines, may result in changes to your machine which are not yet indicated in these operating instructions. If you need additional explanations or instructions, please don’t hesitate to contact the Technical Documentation and Service Department.
• Under extreme conditions, more frequent maintenance than specified in the inspection checklist may be required. Please refer to the specific instructions and recommendations of the Technical Documentation and Service Department for such situations.
• It is important to note that any modifications or alterations to the machine must be carried out by authorized personnel and in compliance with the relevant regulations and guidelines. Unauthorized modifications or alterations may compromise the safety and functionality of the machine and void any warranties or guarantees provided by the manufacturer.
• Lastly, it is the responsibility of the machine operator and maintenance personnel to ensure that they are fully trained and qualified to operate and maintain the machine. Any doubts or questions regarding the safe and correct operation of the machine should be addressed to the Technical Documentation and Service Department before proceeding with any work.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr Telescopic handler TL 436-1620 7 Operator’s manual – PDF DOWNLOAD

1 Product description 15
1.1 Technical description 15
1.1.1 Design overview 15
1.2 Technical data 17
1.2.1 Information for vibration emission 17
1.2.2 Sound emission 18
1.2.3 Maximum operating weight 18
1.2.4 Support loads 18
1.2.5 Load charts 21
1.2.6 Air conditioning system (Optional) 26
1.3 Tightening torques 29
1.3.1 Preload values and tightening torques for screws with standard and fine
metric thread according to DIN ISO 261 29
2 Safety guidelines, signs 37
2.1 Designation of warning notes 37
2.1.1 Additional designations 38
2.1.2 Additional rules and guidelines 38
2.2 Destined use 38
2.3 Signs on the machine 38
2.3.1 Safety signs 39
2.3.2 Reference signs 45
2.3.3 Data tags 53
~ 2.4.4 Safety guidelines for machine start up 56
2.4.5 Safety guidelines for start up 56
2.4.6 Safety guidelines for working 57
copyright© Liebherr-Werk Telfs GmbH 2017
TL436-1620 7 / 13996 llEBHERR 9
Contents Operator’s manual
2.4.7 Working in the vicinity of electrical overhead lines 59
2.4.8 Safety guidelines for turning the machine off 59
2.4.9 Safety guidelines for transporting the machine 60
2.4.10 Safety guidelines for towing the machine 60
2.4.11 Safety guidelines for maintenance 61
2.4.12 Safety guidelines for welding work on the machine 63
2.4.13 Safety guidelines for working on the working attachment 63
2.4.14 Safety guidelines for loading the machine with a crane 64
2.4.15 Safety notes for maintenance of hydraulic hoses and hose lines 64
2.4.16 Safety guidelines for maintenance work on machines with hydro accumulators
65
2.4.17 Roll over protection (ROPS) and falling object protection (FOPS) 65
2.4.18 Equipment and attachment parts 66
2.4.19 Protection from vibrations 66
2.4.20 Safety guidelines for machine application in material handling operation 67
2.4.21 Safety guidelines for machine application with quick coupler 67
2.4.22 See and be seen 68
3 Control, operation 69
3.1 Operating and control elements 69
3.1.1 Operator’s cab 69
3.1.2 Control elements in the operator’s cab 71
3.1.3 Control elements in the operator’s cab 75
3.1.4 Joystick 82
3.1.5 Steering column switch 84
3.2 Operation 86
3.2.1 Entry 86
3.2.2 Emergency exit 87
3.2.3 Door lock 88 C:
3.2.8 Heating, ventilation 100
3.2.9 Air conditioning system (Optional) 102
copyright© Liebherr-Well< Telfs GmbH 2017
10 llEBHERR TL436-1620 7 / 13996
Operator’s manual Contents
3.2.10 Cab window and sunshade 104
3.2.11 Interior light of the cab and reading light 107
3.2.12 Inside and outside mirrors 107
3.2.13 Electric windscreen washer system 108
3.2.14 Window washer fluid reservoir 109
3.2.15 Compartment for documentation 110
3.2.16 Back up warning device (optional) 111
3.2.17 Fire extinguisher (Optional) 112
3.2.18 Rotating beacon (optional) 112
3.2.19 LiDAT 113
3.2.20 Measurement of field of vision 114
3.3 Operation 116
3.3.1 Operate the machine daily 116
3.3.2 Using the machine in low ambient temperatures 119
3.3.3 Start the Diesel engine 120
3.3.4 Driving mode 124
3.3.5 Driving 125
3.3.6 On-road travel 131
3.3.7 Braking 135
3.3.8 Take the machine out of service 137
3.3.9 Working with the working attachment 141
3.4 Work methods 155
3.4.1 Work with the forklift 155
3.4.2 Work with the bucket 160
3.5 Install and remove the attachment 165
3.5.1 Mechanical quick coupler 165
3.5.2 Hydraulic quick coupler (option) 169
3.6 Transport 177
copyright© Liebherr-Werk Telfs GmbH 2017
TL436-1620 7 / 13996 llEBHERR 11
Contents Operator’s manual
4 Operating problems 189
4.1 Servicecodes 189
4.2 Problems – Cause – Remedy 190
4.2.1 Diesel engine 190
4.2.2 Hydraulic system 193
4.2.3 Steering system 194
4.2.4 Brake system 194
4.2.5 Electrical system 194
4.2.6 Heating system 194
4.2.9 Working attachment 197
4.3 Problem remedy 198
4.3.1 Changing the fuses 198
4.3.2 Change relays 200
5 Maintenance 203
5.1 Maintenance and inspection schedule 203
5.2 Fill quantities, lubrication schedule 208
5.2.1 Recommended lubricants 208
5.2.2 Recommended service items 208
5.2.3 Lubrication schedule 209
5.2.4 Lubrication schedule Lubrication bar 211
5.2.5 Lubrication chart symbols 213
5.3 Lubricants and fuels 214
5.3.1 General Specifications 214
5.3.2 Diesel fuels 214
5.3.3 Lubricating oils for Diesel engines 214
5.3.4 Coolant 216
5.3.5 Hydraulic oil 217
5.3.6 Lube oils for axles 222 C:
5.3.10 Oil for hinges and joints 225 ~
5.4 Preparatory maintenance tasks 226
5.4.1 Safety guidelines for maintenance 226
5.4.2 Maintenance position
5.4.3 Turn the electrical system off
5.5 Overall machine
5.5.1 Check the window wiper
5.6 Diesel engine
5.6.1 Diesel engine: Check the oil level
5.6.2 Check and clean the engine compartment
5.7 Cooling system
5.7.1 Cooling system: Check the coolant level
5.7.2 Clean the cooling system
5.8 Fuel system
5.8.1 Notes for work on the fuel system
5.8.2 Fuel preliminary filter: drain the condensation
5.8.3 Fuel: replace the filter cartridges
5.8.4 Fuel tank: Drain condensation and sediments
5.8.5 Vent the fuel system
5.9 Air filter system
5.9.1 Air filter system: Clean and change the air filter
5.9.2 Air filter: Clean the service cover and dust discharge valve
5.10 Hydraulic system
5.10.1 Check the oil level in the hydraulic tank and add oil
5.10.2 Check the oil cooler for contamination and clean it
5.11 Electrical system
5.11.1 Check the display unit and lighting
5.11.2 Electrical system: checking the function of the load torque limitation
5.12 Heater, ventilation, air conditioning system
5.12.1 Check the air conditioning system (optional)
5.13 Steering system
5.13.1 Check the function of the steering system
5.14 Brake system
5.14.1 Service brake and parking brake: check function and effectiveness
5.14.2 Brake system: checking the oil level in the expansion tank
5.15 Axles, tires
5.15.1 Wheels: Check the mounting of the wheel lugs
5.15.2 Tires: Check and adjust the air pressure
5.15.3 Axles: Lubricate
5.16 Telescopic boom
Operator’s manual
5.16.1 Check front glide elements for wear and tight seating. Lubricating slide
faces on telescopic boom 264
5.16.2 Lubricate the hydraulic cylinders 267
5.17 Working attachment 268
5.17.1 Working attachment and the telescopic boom: Check for damage and
wear
5.17.2 Working attachment and the telescopic boom: Lubricate
5.18 Cleaning the machine
5.18.1 Wet cleaning the machine
5.19 Preservation tasks
5.19.1 Taking the machine out of service
Index

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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