Liebherr Telescopic handler TL 441 10 Operator’s manual – PDF DOWNLOAD

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Liebherr Telescopic handler TL 441 10 Operator’s manual – PDF DOWNLOAD

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Liebherr Telescopic handler TL 441 10 Operator’s manual – PDF DOWNLOAD

Language : English
Pages :392
Downloadable : Yes
File Type : PDF
Size:99.2 MB

DESCRIPTION:

Liebherr Telescopic handler TL 441 10 Operator’s manual – PDF DOWNLOAD

Product ID
Manufacturer: Liebherr-Werk Telfs GmbH
Type: TL 441 10
Type no.:1432
Serial no. from:13512

Foreword: These operating instructions have been written for the machine operator and for the maintenance personnel of the machine. It contains the descriptions for:

• Chapter 1: “Product Description”
• Chapter 2: “Safety Guidelines”
• Chapter 3: “Control, Operation”
• Chapter 4: “Malfunctions”
• Chapter 5: “Maintenance”

The operating instructions must be read and used carefully by all persons who carry out work with or on the machine before putting the machine into service for the first time and later, at regular intervals. Work with or on the machine includes, for example:

• Operation including set up, troubleshooting during work procedure, disposal of production wastes, care, disposal of service and auxiliary materials.
• Service, including maintenance, inspection and repair work
• Transport or loading the machine

This allows the machine operator to familiarize themselves with the machine more easily and prevent malfunctions due to improper operation. Observation of the operating instructions by maintenance personnel:

• Increases reliability in use
• Extends the service life of your machine
• Reduces repair costs and downtime

The operating instructions belong with the machine. Make sure that a copy is always readily available in the compartment in the operator’s cab. The operating instructions should be supplemented with instructions for accident prevention and environmental protection based on existing national regulations. In addition to the operating instructions and legally binding regulations on accident prevention which apply in the user country and at point of use, authorized specialist rules for safe and correct working procedures are also to be observed.

These operating instructions contain all required information for control, operation and maintenance of your machine. Some illustrations in these operating instructions may depict details and working devices which differ from your machine. In some illustrations, protective devices and covers have been removed in the interests of better presentation.

Improvements, which are always being incorporated into our machines, may result in changes to your machine which are not yet indicated in these operating instructions. If you need additional explanations or instructions, please don’t hesitate to contact the Technical Documentation and Service Department.

Under extreme conditions, more frequent maintenance than specified in the inspection checklist may be required. Please refer to the specific instructions and recommendations of the Technical Documentation and Service Department for such situations.

It is important to note that any modifications or alterations to the machine must be carried out by authorized personnel and in compliance with the relevant regulations and guidelines. Unauthorized modifications or alterations may compromise the safety and functionality of the machine and void any warranties or guarantees provided by the manufacturer.

Lastly, it is the responsibility of the machine operator and maintenance personnel to ensure that they are fully trained and qualified to operate and maintain the machine. Any doubts or questions regarding the safe and correct operation of the machine should be addressed to the Technical Documentation and Service Department before proceeding with any work.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr Telescopic handler TL 441 10 Operator’s manual – PDF DOWNLOAD

Product description 17
1.1 Technical description 17
1.1.1 Design overview 17
1.2 Technical data 19
1.2.1 Information for vibration emission 19
1.2.2 Sound emission 20
1.2.3 Maximum operating weight 20
1.2.4 Support loads 20
1.2.5 Load charts 24
1.2.6 Air conditioning system (optional equipment) 30
1.3 Tightening torques 34
1.3.1 Tightening torques for hex head screws 34
1.3.2 Tightening torques for countersunk screws 36
2 Safety guidelines, signs 39
2.1 Designation of warning notes 39
2.1.1 Additional designations 40
2.1.2 Additional rules and guidelines 40
2.2 Destined use 40
2.3 Signs on the machine 40
2.3.2 Safety signs 41
2.3.3 Reference signs 46
2.3.4 Data tags 53
2.4.6 Safety guidelines for working 57
2.4.7 Working in the vicinity of electrical overhead lines 59
2.4.8 Safety guidelines for turning the machine off 59
2.4.9 Safety guidelines for transporting the machine 60
2.4.10 Safety guidelines for towing the machine 60
2.4.11 Safety guidelines for maintenance 61
2.4.12 Safety guidelines for welding work on the machine 63
2.4.13 Safety guidelines for working on the working attachment 63
2.4.14 Safety guidelines for loading the machine with a crane 64
2.4.15 Safety notes for maintenance of hydraulic hoses and hose lines 64
2.4.16 Safety guidelines for maintenance work on machines with hydro
accumulators 65
2.4.17 Roll over protection (ROPS) and falling object protection (FOPS) 65
2.4.18 Equipment and attachment parts 66
2.4.19 Protection from vibrations 66
2.4.20 Safety guidelines for machine application in material handling operation 67
2.4.21 Safety guidelines for application of machine with hydraulic quick
coupler 67
2.4.22 See and be seen 68
3 Control, operation 69
3.1 Control and operating elements 70
3.1.1 Operator’s cab 70
3.1.2 Control elements in the operator’s cab 72
3.1.3 Control elements in the operator’s cab 80
3.1.4 Steering column switch 90
3.1.5 Operating lever 91
3.2 Operation 95
3.2.1 Entry 95
3.2.2 Emergency exit 95 C: .!l
3.2.3 Door lock 97 0
3.2.9 Heater, ventilation
3.2.10 Air conditioning system (optional equipment)
3.2.11 Cab window and sunshade
3.2.12 Interior light of the cab and reading light
3.2.13 Inside and outside mirrors
3.2.14 Electric windshield wiper and washer system
3.2.15 Reservoir for the windshield washer fluid
3.2.16 Compartment for documentation
3.2.17 Back up warning device (optional equipment)
3.2.18 Back up warning device, disengageable (optional equipment)
3.2.19 Fire extinguisher (optional equipment)
3.2.20 Rotating beacon (optional equipment)
Operation
3.3.1 Operate the machine daily
3.3.2 Using the machine in low ambient temperatures
3.3.3 Starting the Diesel engine
3.3.4 Travel operation
3.3.5 Driving
3.3.6 On-road driving
3.3.7 Brakes
3.3.8 Take the machine out of service
3.3.9 Work with the working attachment
Work methods
3.4.1 Work with the bucket
3.4.2 Work with the forklift
Install and remove the attachment
3.5.1 Mechanical coupler
3.5.2 Hydraulic quick-change device (special equipment)
3.6 Transport
3.6.1 Transport the machine by truck or rail
3.6.2 Load the machine with the crane
3.7 Emergency operations
3.7.1 Function of emergency operation
4 Operating problems 209
4.1 Servicecodes 210
4.1.1 Error code overview 210
4.1.1 Explanations of terms for error code list 210
4.2 Problems – Cause – Remedy 223
4.2.1 Diesel engine 223
4.2.2 Hydraulic system 226
4.2.3 Steering system 226
4.2.4 Brake system 226
4.2.5 Electrical system 226
4.2.6 Heating system 227
4.2.7 Working attachment 227
4.3 Problem remedy 228
4.3.1 Change the fuses 228
4.3.2 Changing the relays 231
5 Maintenance 233
5.1 Maintenance and inspection schedule 233
5.2 Fill quantities, lubrication schedule 238
5.2.1 Recommended lubricants 238
5.2.2 Recommended operating fluids 238
5.2.3 Lubrication schedule 239
5.2.4 Lubrication chart symbols 241
5.3 Lubricants and service items 242
5.3.1 General data 242
5.3.2 Diesel fuels 242
5.3.3 Lubricating oils for Diesel engines 243
5.3.4 Coolant for Diesel engines 245
5.3.5 Hydraulic oil 248 C: .!l
5.3.6 Lube oils for splitterboxes 253 0
5.3.9 Lube oil for travel gears 255 …J
5.3.10 Grease and other lubricants 256
5.3.11 Telescope wax for glide surfaces on the telescopic boom 257
copyright by
12 UIBHIRR TL 441-1432 10 / 13512
Operating manual Contents
5.3.12 Oil for hinges and joints 258
5.4 Preparatory maintenance tasks 259
5.4.1 Safety guidelines for maintenance 259
5.4.2 Maintenance position 260
5.4.3 Electrical system 266
5.5 Diesel engine 271
5.5.1 Check the engine oil level 271
5.5.2 Change the engine oil 272
5.5.3 Change the lube oil filter 274
5.5.4 Check and clean the engine compartment 275
5.5.5 Check and change the V-belt 276
5.5.6 Check the Diesel engine arrangement for leaks and condition 277
5.5.7 Check the intake and exhaust lines for mounting and leaks 278
5.5.8 Check the electrical system of the Diesel engine 279
5.6 Cooling system 280
5.6.1 Checking the coolant level 280
5.6.2 Clean the cooling system 281
5.6.3 Check the cooling system 282
5.6.4 Check the antifreeze concentration in the coolant 283
5.6.5 Change the coolant 285
5.7 Fuel system 288
5.7.1 Notes for work on the fuel system 288
5.7.2 Drain the fuel filter condensation 288
5.7.3 Drain water and sediments in the fuel tank 289
5.7.4 Emptying and cleaning the fuel tank 290
5.7.5 Change the fuel filter cartridges 291
5.7.6 Bleed the fuel filter and the fuel system 293
5.8 Air filter system 296
0 5.9.1 Check the oil level in the hydraulic tank and add oil 300 ~ …J 5.9.2 Change the tank vent filer on the hydraulic tank 302
5.9.3 Change the return filter insert 302
5.9.4 Change the replenishing circuit filter 305
copyright by
TL 441-1432 10 / 13512 UIBHIRR 13
Contents Operating manual
5.9.5 Check the hydraulic system for function and leaks 306
5.9.6 Clean the oil cooler 307
5.9.7 Change the hydraulic oil 307
5.9.8 Drain water and sediments in the hydraulic tank 309
5.10 Splitterbox 311
5.10.1 Check the oil level 311
5.10.2 Change the gear oil 311
5.11 Electrical system 313
5.11.1 Welding work on the machine 313
5.11.2 Check the indicator lights and lighting 317
5.11.3 Check the battery 317
5.11.4 Change the light bulbs 319
5.11.5 Check the function of the overload warning display 321
5.12 Heater, ventilation, air conditioning system 325
5.12.1 Check the heater for function and leaks 325
5.12.2 Clean and change the heater – fresh air filter 325
5.12.3 Air conditioning system (optional equipment) 327
5.13 Steering system 329
5.13.1 Check the function of the steering system 329
5.14 Brake system 330
5.14.1 Check the service and parking brake for function and effectiveness 330
5.14.2 Check the oil level in the brake oil reservoir and add oil 331
5.14.3 Check the brake linings for wear 333
5.15 Axles, tires 335
5.15.1 Check the mounting of the wheel lugs 335
5.15.2 Check and adjust the air pressure in the tires 335
5.15.3 Check the oil levels in the axles 338
5.15.4 Change the gear oil in the axles 339
5.15.5 Grease the lube points on the axles 341 C: .!l
5.15.6 Check the play on the king pin bearings
5.17 Telescopic boom 346
5.17.1 Inspecting the sliding elements on the telescopic boom 346
copyright by
14 UIBHIRR TL 441-1432 10 / 13512
Operating manual
Contents
Adding a spacer plate to the telescopic boom or changing the sliding
elements
5.17.3 Lubricate the telescopic boom
5.18 Working attachment
5.18.1 Check the working attachment and the telescopic boom
5.18.2 Lubricate the bearing points of the working attachment and the
telescopic boom
5.18.3 Check the hydraulic quick-change device (special equipment)
5.18.4 Lubricating the hydraulic quick-change device (special equipment)
5.19 Overall machine
5.19.1 Check the machine for external damage
5.19.2 Check the windshield wiper
5.19.3 Hose clamp with spring pretension
5.20 Cleaning the machine
5.20.1 Wet clean the machine
5.21 Preservation tasks
5.21.1 Protect the piston rods
5.21.2 Taking the machine out of service
Index

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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