Liebherr Telescopic handler TL 441-1433 13 Operator’s manual – PDF DOWNLOAD

Description

Liebherr Telescopic handler TL 441-1433 13 Operator’s manual – PDF DOWNLOAD

FILE DETAILS:

Liebherr Telescopic handler TL 441-1433 13 Operator’s manual – PDF DOWNLOAD

Language : English
Pages : 396
Downloadable : Yes
File Type : PDF
Size:100 MB

DESCRIPTION:

Liebherr Telescopic handler TL 441-1433 13 Operator’s manual – PDF DOWNLOAD

Product ID
Manufacturer: Liebherr-Werk Telfs GmbH
Type: TL 441 13
Type no.: 1433
Serial no. from: 13512

Foreword:

These operating instructions have been written for the machine operator and for the maintenance personnel of the machine. It contains the descriptions for:

• Chapter 1: “Product Description”
• Chapter 2: “Safety Guidelines”
• Chapter 3: “Control, Operation”
• Chapter 4: “Malfunctions”
• Chapter 5: “Maintenance”

The operating instructions must be read and used carefully by all persons who carry out work with or on the machine before putting the machine into service for the first time and later, at regular intervals. Work with or on the machine includes, for example:

• Operation including set up, troubleshooting during work procedure, disposal of production wastes, care, disposal of service and auxiliary materials.
• Service, including maintenance, inspection and repair work
• Transport or loading the machine

This allows the machine operator to familiarize themselves with the machine more easily and prevent malfunctions due to improper operation. Observation of the operating instructions by maintenance personnel:

• Increases reliability in use
• Extends the service life of your machine
• Reduces repair costs and downtime

The operating instructions belong with the machine. Make sure that a copy is always readily available in the compartment in the operator’s cab. The operating instructions should be supplemented with instructions for accident prevention and environmental protection based on existing national regulations. In addition to the operating instructions and legally binding regulations on accident prevention which apply in the user country and at point of use, authorized specialist rules for safe and correct working procedures are also to be observed.

• These operating instructions contain all required information for control, operation and maintenance of your machine. Some illustrations in these operating instructions may depict details and working devices which differ from your machine. In some illustrations, protective devices and covers have been removed in the interests of better presentation.
• Improvements, which are always being incorporated into our machines, may result in changes to your machine which are not yet indicated in these operating instructions. If you need additional explanations or instructions, please don’t hesitate to contact the Technical Documentation and Service Department.
• Under extreme conditions, more frequent maintenance than specified in the inspection checklist may be required. Please refer to the specific instructions and recommendations of the Technical Documentation and Service Department for such situations.
• It is important to note that any modifications or alterations to the machine must be carried out by authorized personnel and in compliance with the relevant regulations and guidelines. Unauthorized modifications or alterations may compromise the safety and functionality of the machine and void any warranties or guarantees provided by the manufacturer.
• Lastly, it is the responsibility of the machine operator and maintenance personnel to ensure that they are fully trained and qualified to operate and maintain the machine. Any doubts or questions regarding the safe and correct operation of the machine should be addressed to the Technical Documentation and Service Department before proceeding with any work.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr Telescopic handler TL 441-1433 13 Operator’s manual – PDF DOWNLOAD

Product description 17
1.1 Technical description 17
1.1.1 Design overview 17
1.2 Technical data 19
1.2.1 Information for vibration emission 19
1.2.2 Sound emission 20
1.2.3 Maximum operating weight 20
1.2.4 Support loads 20
1.2.5 Load charts 24
1.2.6 Air conditioning system (optional equipment) 31
1.3 Tightening torques 35
1.3.1 Tightening torques for hex head screws 35
1.3.2 Tightening torques for countersunk screws 37
2 Safety guidelines, signs 41
2.1 Designation of warning notes 41
2.1.1 Additional designations 42
2.1.2 Additional rules and guidelines 42
2.2 Destined use 42
2.3 Signs on the machine 42
2.3.2 Safety signs 43
2.3.3 Reference signs 48
2.3.4 Data tags 55
2.4.3 Safety guidelines for fire and explosion prevention 58
2.4.4 Safety guidelines for machine start up 58
2.4.5 Safety guidelines for start up 58
2.4.6 Safety guidelines for working 59
2.4.7 Working in the vicinity of electrical overhead lines 61
2.4.8 Safety guidelines for turning the machine off 61
2.4.9 Safety guidelines for transporting the machine 62
2.4.10 Safety guidelines for towing the machine 62
2.4.11 Safety guidelines for maintenance 63
2.4.12 Safety guidelines for welding work on the machine 65
2.4.13 Safety guidelines for working on the working attachment 65
2.4.14 Safety guidelines for loading the machine with a crane 66
2.4.15 Safety notes for maintenance of hydraulic hoses and hose lines 66
2.4.16 Safety guidelines for maintenance work on machines with hydro
accumulators 67
2.4.17 Roll over protection (ROPS) and falling object protection (FOPS) 67
2.4.18 Equipment and attachment parts 68
2.4.19 Protection from vibrations 68
2.4.20 Safety guidelines for machine application in material handling operation 69
2.4.21 Safety guidelines for application of machine with hydraulic quick
coupler 69
2.4.22 See and be seen 70
3 Control, operation 71
3.1 Control and operating elements 72
3.1.1 Operator’s cab 72
3.1.2 Control elements in the operator’s cab 74
3.1.3 Control elements in the operator’s cab 82
3.1.4 Steering column switch 92
3.1.5 Operating lever 93
3.2 Operation 97
3.2.1 Entry 97
3.2.2 Emergency exit 97 C: .!l
3.2.3 Door lock 99 0
3.2.9 Heater, ventilation
3.2.10 Air conditioning system (optional equipment)
3.2.11 Cab window and sunshade
3.2.12 Interior light of the cab and reading light
3.2.13 Inside and outside mirrors
3.2.14 Electric windshield wiper and washer system
3.2.15 Reservoir for the windshield washer fluid
3.2.16 Compartment for documentation
3.2.17 Back up warning device (optional equipment)
3.2.18 Back up warning device, disengageable (optional equipment)
3.2.19 Fire extinguisher (optional equipment)
3.2.20 Rotating beacon (optional equipment)
Operation
3.3.1 Operate the machine daily
3.3.2 Using the machine in low ambient temperatures
3.3.3 Starting the Diesel engine
3.3.4 Travel operation
3.3.5 Driving
3.3.6 On-road driving
3.3.7 Brakes
3.3.8 Take the machine out of service
3.3.9 Work with the working attachment
Work methods
3.4.1 Work with the bucket
3.4.2 Work with the forklift
Install and remove the attachment
3.5.1 Mechanical coupler
3.5.2 Hydraulic quick-change device (special equipment)
3.6 Transport
3.6.1 Transport the machine by truck or rail
3.6.2 Load the machine with the crane
3.7 Emergency operations
3.7.1 Function of emergency operation
Contents Operating manual
4 Operating problems 211
4.1 Servicecodes 212
4.1.1 Error code overview 212
4.1.1 Explanations of terms for error code list 212
4.2 Problems – Cause – Remedy 225
4.2.1 Diesel engine 225
4.2.2 Hydraulic system 228
4.2.3 Steering system 228
4.2.4 Brake system 228
4.2.5 Electrical system 228
4.2.6 Heating system 229
4.2.7 Working attachment 229
4.3 Problem remedy 230
4.3.1 Change the fuses 230
4.3.2 Changing the relays 233
5 Maintenance 235
5.1 Maintenance and inspection schedule 235
5.2 Fill quantities, lubrication schedule 240
5.2.1 Recommended lubricants 240
5.2.2 Recommended operating fluids 240
5.2.3 Lubrication schedule 241
5.2.4 Lubrication chart symbols 243
5.3 Lubricants and service items 244
5.3.1 General data 244
5.3.2 Diesel fuels 244
5.3.3 Lubricating oils for Diesel engines 245
5.3.4 Coolant for Diesel engines 247
5.3.5 Hydraulic oil 250 C: .!l
5.3.6 Lube oils for splitterboxes 255 0
Operating manual Contents
5.3.12 Oil for hinges and joints 260
5.4 Preparatory maintenance tasks 261
5.4.1 Safety guidelines for maintenance 261
5.4.2 Maintenance position 262
5.4.3 Electrical system 268
5.5 Diesel engine 273
5.5.1 Check the engine oil level 273
5.5.2 Change the engine oil 274
5.5.3 Change the lube oil filter 276
5.5.4 Check and clean the engine compartment 277
5.5.5 Check and change the V-belt 278
5.5.6 Check the Diesel engine arrangement for leaks and condition 279
5.5.7 Check the intake and exhaust lines for mounting and leaks 280
5.5.8 Check the electrical system of the Diesel engine 281
5.6 Cooling system 282
5.6.1 Checking the coolant level 282
5.6.2 Clean the cooling system 283
5.6.3 Check the cooling system 284
5.6.4 Check the antifreeze concentration in the coolant 285
5.6.5 Change the coolant 287
5.7 Fuel system 290
5.7.1 Notes for work on the fuel system 290
5.7.2 Drain the fuel filter condensation 290
5.7.3 Drain water and sediments in the fuel tank 291
5.7.4 Emptying and cleaning the fuel tank 292
5.7.5 Change the fuel filter cartridges 293
5.7.6 Bleed the fuel filter and the fuel system 295
5.8 Air filter system 298
Contents Operating manual
5.9.5 Check the hydraulic system for function and leaks 308
5.9.6 Clean the oil cooler 309
5.9.7 Change the hydraulic oil 309
5.9.8 Drain water and sediments in the hydraulic tank 311
5.10 Splitterbox 313
5.10.1 Check the oil level 313
5.10.2 Change the gear oil 313
5.11 Electrical system 315
5.11.1 Welding work on the machine 315
5.11.2 Check the indicator lights and lighting 319
5.11.3 Check the battery 319
5.11.4 Change the light bulbs 321
5.11.5 Check the function of the overload warning display 323
5.12 Heater, ventilation, air conditioning system 327
5.12.1 Check the heater for function and leaks 327
5.12.2 Clean and change the heater – fresh air filter 327
5.12.3 Air conditioning system (optional equipment) 329
5.13 Steering system 331
5.13.1 Check the function of the steering system 331
5.14 Brake system 332
5.14.1 Check the service and parking brake for function and effectiveness 332
5.14.2 Check the oil level in the brake oil reservoir and add oil 333
5.14.3 Check the brake linings for wear 335
5.15 Axles, tires 337
5.15.1 Check the mounting of the wheel lugs 337
5.15.2 Check and adjust the air pressure in the tires 337
5.15.3 Check the oil levels in the axles 340
5.15.4 Change the gear oil in the axles 341
5.15.5 Grease the lube points on the axles 343 C: .!l
5.15.6 Check the play on the king pin bearings
5.17.2 Add a spacer plate to the telescopic boom or change the sliding
elements 352
5.17.3 Lubricating the telescopic boom 354
5.17.4 Checking that the telescopic sections move synchronously 357
5.18 Working attachment 359
5.18.1 Check the working attachment and the telescopic boom for damage
5.18.2 Lubricate the bearing points of the working attachment and the
telescopic boom
5.18.3 Check the hydraulic quick-change device (special equipment)
5.18.4 Lubricating the hydraulic quick-change device (special equipment)
5.19 Overall machine
5.19.1 Check the machine for external damage
5.19.2 Check the windshield wiper
5.19.3 Hose clamp with spring pretension
5.20 Cleaning the machine
5.20.1 Wet clean the machine
5.21 Preservation tasks
5.21.1 Protect the piston rods
5.21.2 Taking the machine out of service
Index

 Customer Support: [email protected]

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