Liebherr Telescopic handler TL 451 13 Operator’s manual – PDF DOWNLOAD

Description

Liebherr Telescopic handler TL 451 13 Operator’s manual – PDF DOWNLOAD

FILE DETAILS:

Liebherr Telescopic handler TL 451 13 Operator’s manual – PDF DOWNLOAD

Language : English
Pages : 390
Downloadable : Yes
File Type : PDF
Size:99.6 MB

DESCRIPTION:

Liebherr Telescopic handler TL 451 13 Operator’s manual – PDF DOWNLOAD

Product ID
Manufacturer: Liebherr-Werk Telfs GmbH
Type: TL 451 13
Type no.:1435
Serial no. from:13512

Foreword:

These operating instructions have been written for the machine operator and for the maintenance personnel of the machine. It contains the descriptions for:

• Chapter 1: “Product Description”
• Chapter 2: “Safety Guidelines”
• Chapter 3: “Control, Operation”
• Chapter 4: “Malfunctions”
• Chapter 5: “Maintenance”

The operating instructions must be read and used carefully by all persons who carry out work with or on the machine before putting the machine into service for the first time and later, at regular intervals. Work with or on the machine includes, for example:

• Operation including set up, troubleshooting during work procedure, disposal of production wastes, care, disposal of service and auxiliary materials.
• Service, including maintenance, inspection and repair work
• Transport or loading the machine

This allows the machine operator to familiarize themselves with the machine more easily and prevent malfunctions due to improper operation. Observation of the operating instructions by maintenance personnel:

• Increases reliability in use
• Extends the service life of your machine
• Reduces repair costs and downtime

The operating instructions belong with the machine. Make sure that a copy is always readily available in the compartment in the operator’s cab. The operating instructions should be supplemented with instructions for accident prevention and environmental protection based on existing national regulations. In addition to the operating instructions and legally binding regulations on accident prevention which apply in the user country and at point of use, authorized specialist rules for safe and correct working procedures are also to be observed.

These operating instructions contain all required information for control, operation and maintenance of your machine. Some illustrations in these operating instructions may depict details and working devices which differ from your machine. In some illustrations, protective devices and covers have been removed in the interests of better presentation.

Improvements, which are always being incorporated into our machines, may result in changes to your machine which are not yet indicated in these operating instructions. If you need additional explanations or instructions, please don’t hesitate to contact the Technical Documentation and Service Department.

Under extreme conditions, more frequent maintenance than specified in the inspection checklist may be required. Please refer to the specific instructions and recommendations of the Technical Documentation and Service Department for such situations.

It is important to note that any modifications or alterations to the machine must be carried out by authorized personnel and in compliance with the relevant regulations and guidelines. Unauthorized modifications or alterations may compromise the safety and functionality of the machine and void any warranties or guarantees provided by the manufacturer.

Lastly, it is the responsibility of the machine operator and maintenance personnel to ensure that they are fully trained and qualified to operate and maintain the machine. Any doubts or questions regarding the safe and correct operation of the machine should be addressed to the Technical Documentation and Service Department before proceeding with any work.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr Telescopic handler TL 451 13 Operator’s manual – PDF DOWNLOAD

Product description 17
1.1 Technical description 17
1.1.1 Design overview 17
1.2 Technical data 19
1.2.1 Information for vibration emission 19
1.2.2 Sound emission 20
1.2.3 Maximum operating weight 20
1.2.4 Support loads 20
1.2.5 Load charts 24
1.2.6 Air conditioning system (optional equipment) 31
1.3 Tightening torques 35
1.3.1 Tightening torques for hex head screws 35
1.3.2 Tightening torques for countersunk screws 37
2 Safety guidelines, signs 41
2.1 Designation of warning notes 41
2.1.1 Additional designations 42
2.1.2 Additional rules and guidelines 42
2.2 Destined use 42
2.3 Signs on the machine 42
2.3.2 Safety signs 43
2.3.3 Reference signs 48
2.3.4 Data tags 55
2.4.3 Safety guidelines for fire and explosion prevention 58
2.4.4 Safety guidelines for machine start up 58
2.4.5 Safety guidelines for start up 58
copyright by
TL 451-1435 13 / 13512 UIBHIRR 9
Contents Operating manual
2.4.6 Safety guidelines for working 59
2.4.7 Working in the vicinity of electrical overhead lines 61
2.4.8 Safety guidelines for turning the machine off 61
2.4.9 Safety guidelines for transporting the machine 62
2.4.10 Safety guidelines for towing the machine 62
2.4.11 Safety guidelines for maintenance 63
2.4.12 Safety guidelines for welding work on the machine 65
2.4.13 Safety guidelines for working on the working attachment 65
2.4.14 Safety guidelines for loading the machine with a crane 66
2.4.15 Safety notes for maintenance of hydraulic hoses and hose lines 66
2.4.16 Safety guidelines for maintenance work on machines with hydro
accumulators 67
2.4.17 Roll over protection (ROPS) and falling object protection (FOPS) 67
2.4.18 Equipment and attachment parts 68
2.4.19 Protection from vibrations 68
2.4.20 Safety guidelines for machine application in material handling operation 69
2.4.21 Safety guidelines for application of machine with hydraulic quick
coupler 69
2.4.22 See and be seen 70
3 Control, operation 71
3.1 Control and operating elements 72
3.1.1 Operator’s cab 72
3.1.2 Control elements in the operator’s cab 74
3.1.3 Control elements in the operator’s cab 82
3.1.4 Steering column switch 92
3.1.5 Operating lever 93
3.2 Operation 97
3.2.1 Entry 97
3.2.8 Steering column and steering wheel 110
copyright by
10 UIBHIRR TL 451-1435 13 / 13512
Operating manual Contents
3.2.9 Heater, ventilation 111
3.2.10 Air conditioning system (optional equipment) 112
3.2.11 Cab window and sunshade 115
3.2.12 Interior light of the cab and reading light 118
3.2.13 Inside and outside mirrors 118
3.2.14 Electric windshield wiper and washer system 119
3.2.15 Reservoir for the windshield washer fluid 120
3.2.16 Compartment for documentation 121
3.2.17 Back up warning device (optional equipment) 122
3.2.18 Back up warning device, disengageable (optional equipment) 123
3.2.19 Fire extinguisher (optional equipment) 124
3.2.20 Rotating beacon (optional equipment) 124
3.3 Operation 125
3.3.1 Operate the machine daily 125
3.3.2 Using the machine in low ambient temperatures 128
3.3.3 Starting the Diesel engine 129
3.3.4 Travel operation 133
3.3.5 Driving 136
3.3.6 Brakes 143
3.3.7 Take the machine out of service 145
3.3.8 Work with the working attachment 149
3.4 Work methods 172
3.4.1 Work with the bucket 172
3.4.2 Work with the forklift 176
3.5 Install and remove the attachment 183
3.5.1 Mechanical coupler 183
3.5.2 Hydraulic quick-change device (special equipment) 186
3.6 Transport 194
Contents Operating manual
4 Operating problems 207
4.1 Servicecodes 208
4.1.1 Error code overview 208
4.1.1 Explanations of terms for error code list 208
4.2 Problems – Cause – Remedy 221
4.2.1 Diesel engine 221
4.2.2 Hydraulic system 224
4.2.3 Steering system 224
4.2.4 Brake system 224
4.2.5 Electrical system 224
4.2.6 Heating system 225
4.2.7 Working attachment 225
4.3 Problem remedy 226
4.3.1 Change the fuses 226
4.3.2 Changing the relays 229
5 Maintenance 231
5.1 Maintenance and inspection schedule 231
5.2 Fill quantities, lubrication schedule 236
5.2.1 Recommended lubricants 236
5.2.2 Recommended operating fluids 236
5.2.3 Lubrication schedule 237
5.2.4 Lubrication chart symbols 239
5.3 Lubricants and service items 240
5.3.1 General data 240
5.3.2 Diesel fuels 240
5.3.3 Lubricating oils for Diesel engines 241
5.3.4 Coolant for Diesel engines 243
5.3.5 Hydraulic oil 246 C: .!l
5.3.6 Lube oils for splitterboxes 251 0
12 UIBHIRR TL 451-1435 13 / 13512
Operating manual Contents
5.3.12 Oil for hinges and joints 256
5.4 Preparatory maintenance tasks 257
5.4.1 Safety guidelines for maintenance 257
5.4.2 Maintenance position 258
5.4.3 Electrical system 264
5.5 Diesel engine 269
5.5.1 Check the engine oil level 269
5.5.2 Change the engine oil 270
5.5.3 Change the lube oil filter 272
5.5.4 Check and clean the engine compartment 273
5.5.5 Check and change the V-belt 274
5.5.6 Check the Diesel engine arrangement for leaks and condition 275
5.5.7 Check the intake and exhaust lines for mounting and leaks 276
5.5.8 Check the electrical system of the Diesel engine 277
5.6 Cooling system 278
5.6.1 Checking the coolant level 278
5.6.2 Clean the cooling system 279
5.6.3 Check the cooling system 280
5.6.4 Check the antifreeze concentration in the coolant 281
5.6.5 Change the coolant 283
5.7 Fuel system 286
5.7.1 Notes for work on the fuel system 286
5.7.2 Drain the fuel filter condensation 286
5.7.3 Drain water and sediments in the fuel tank 287
5.7.4 Emptying and cleaning the fuel tank 288
5.7.5 Change the fuel filter cartridges 289
5.7.6 Bleed the fuel filter and the fuel system 291
5.8 Air filter system 294
Contents Operating manual
5.9.5 Check the hydraulic system for function and leaks 304
5.9.6 Clean the oil cooler 305
5.9.7 Change the hydraulic oil 305
5.9.8 Drain water and sediments in the hydraulic tank 307
5.10 Splitterbox 309
5.10.1 Check the oil level 309
5.10.2 Change the gear oil 309
5.11 Electrical system 311
5.11.1 Welding work on the machine 311
5.11.2 Check the indicator lights and lighting 315
5.11.3 Check the battery 315
5.11.4 Change the light bulbs 317
5.11.5 Check the function of the overload warning display 319
5.12 Heater, ventilation, air conditioning system 323
5.12.1 Check the heater for function and leaks 323
5.12.2 Clean and change the heater – fresh air filter 323
5.12.3 Air conditioning system (optional equipment) 325
5.13 Steering system 327
5.13.1 Check the function of the steering system 327
5.14 Brake system 328
5.14.1 Check the service and parking brake for function and effectiveness 328
5.14.2 Check the oil level in the brake oil reservoir and add oil 329
5.14.3 Check the brake linings for wear 331
5.15 Axles, tires 333
5.15.1 Check the mounting of the wheel lugs 333
5.15.2 Check and adjust the air pressure in the tires 333
5.15.3 Check the oil levels in the axles 336
5.15.4 Change the gear oil in the axles 337
5.15.5 Grease the lube points on the axles 339 C: .!l
5.15.6 Check the play on the king pin bearings
5.16.4 Checking that the telescopic sections move synchronously
5.17 Working attachment
5.17.1 Check the working attachment and the telescopic boom for damage
5.17.2 Lubricate the bearing points of the working attachment and the
telescopic boom
5.17.3 Check the hydraulic quick-change device (special equipment)
5.17.4 Lubricating the hydraulic quick-change device (special equipment)
5.18 Overall machine
5.18.1 Check the machine for external damage
5.18.2 Check the windshield wiper
5.18.3 Hose clamp with spring pretension
5.19 Cleaning the machine
5.19.1 Wet clean the machine
5.20 Preservation tasks
5.20.1 Protect the piston rods
5.20.2 Taking the machine out of service
Index

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• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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