Liebherr Tractor LR 636 1275 (USA / CAN) Crawler Loader Operator’s Manual 12777 – PDF DOWNLOAD
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Liebherr Tractor LR 636 1275 (USA / CAN) Crawler Loader Operator’s Manual 12777 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Werk Telfs GmbH
Type: LR 636
Type no.: 1275 (USA / CAN)
Serial no. from: 12777
Description
Liebherr Tractor LR 636 1275 (USA / CAN) Crawler Loader Operator’s Manual 12777 – PDF DOWNLOAD
FILE DETAILS:
Liebherr Tractor LR 636 1275 (USA / CAN) Crawler Loader Operator’s Manual 12777 – PDF DOWNLOAD
Language : English
Pages : 372
Downloadable : Yes
File Type : PDF
Size: 76 MB
DESCRIPTION:
Liebherr Tractor LR 636 1275 (USA / CAN) Crawler Loader Operator’s Manual 12777 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Werk Telfs GmbH
Type: LR 636
Type no.: 1275 (USA / CAN)
Serial no. from: 12777
Preface:
This operator’s manual has been written for the operator and for the maintenance
staff of the machine.
It contains the descriptions for:
– Chapter 1 “Product description”
– Chapter 2 “Safety instructions”
– Chapter 3 “Control, operation”
– Chapter 4 “Malfunctions”
– Chapter 5 “Maintenance”
The operator’s manual must be read and used carefully by all persons who carry
out work with or on the machine before putting the machine into service for the first
time and later, at regular intervals.
Work with or on the machine includes, for example:
Operation including set up, troubleshooting during work procedure, disposal of production wastes, care, disposal of service and auxiliary materials.
Service including maintenance, inspection and repair work
Transport or loading the machine
This allows the machine operator to familiarize himself with the machine more
easily and prevent malfunctions due to improper operation.
Observation of the operator’s manual by maintenance staff:
– increases reliability in use
– extends the service life of your machine
– reduces repair costs and downtime
- The operator’s manual belongs with the machine. Make sure that a copy is
always readily available in the operator’s cab. - The operator’s manual should be supplemented with instructions for accident
prevention and environmental protection based on existing national regulations.
In addition to the operator’s manual and legally binding regulations on accident
prevention which apply in the user country and at point of use, authorized specialist
rules for safe and correct working procedures are also to be observed. - These operator’s manual contains all required information for control, operation
and maintenance of your machine. - Some illustrations in this operator’s manual may depict details and working devices
which differ to your machine. - In some illustrations, protective devices and covers have been removed in the
interests of better presentation. - Improvements, which are always being incorporated into our machines, may result
in changes to your machine which are not yet indicated in this operator’s manual. - If you need additional explanations or instructions, please don’t hesitate to contact
the Technical Documentation and Service Department.
IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:
Liebherr Tractor LR 636 1275 (USA / CAN) Crawler Loader Operator’s Manual 12777 – PDF DOWNLOAD
1 Product description 15
1.1 Technical description 15
1.1.1 Design overview 15
1.2 Technical data 17
1.2.1 Vibrations 17
1.2.2 CO2 emissions of diesel engine 18
1.2.3 Sound emission 19
1.2.4 Maximum operating weight 19
1.3 Warranty conditions 20
1.3.1 Additional information 20
1.3.2 Warranty declaration, emission limits, warranty rights and obligations 20
1.3.3 Warranty coverage from manufacturer 21
1.3.4 Warranty obligations of the owner 21
1.3.5 Warranty 21
1.3.6 Warranty parts 22
1.3.7 Exclusions 22
1.4 Tightening torques 23
1.4.1 Preload values and tightening torques for screws with standard and fine
metric thread according to DIN ISO 261 23
1.4.2 Tightening torque for cutting edges, end bits and adapters 29
2 Safety guidelines, signs 31
2.1 Designation of warning notes 31
2.1.1 Additional rules and guidelines 32
2.2 Symbols in the operator’s manual 32
2.3 Proper use 32
2.3.1 Laws, rules, guidelines and safety regulations 32 “~’
~ 2.3.2 Intended use 32
2.3.3 Foreseeable misuse 33
2.3.4 Hazard zone of the machine 34
copyright© Liebherr-Werk Telfs GmbH 2019
LR636-1275 / 12777 llEBHERR 7
Contents Operator’s manual
2.3.5 Operating conditions 35
2.3.6 Disposal 36
2.4 Description of personnel 37
2.4.1 Personal protective equipment 37
2.4.2 Requirements for personnel 37
2.4.3 Operator 37
2.4.4 Operator 38
2.4.5 Maintenance staff 39
2.4.6 Guide 40
2.5 Signs on the machine 40
2.5.1 Safety signs 40
2.5.2 Information signs 51
2.5.3 Type plates 60
2.6 Safety instructions 61
2.6.1 General safety instructions 61
2.6.2 Safety guidelines for crushing and burn prevention 62
2.6.3 Safety guidelines for fire and explosion prevention 62
2.6.4 Safety instructions for machine start up 63
2.6.5 Safety guidelines for start up 63
2.6.6 Safety guidelines for working 63
2.6.7 Safety guidelines for turning machine off 65
2.6.8 Safety instructions for transporting machine 65
2.6.9 Safety instructions for towing machine 65
2.6.10 Safety instructions for maintenance 66
2.6.11 Safety guidelines for welding work on machine 68
2.6.12 Safety guidelines for working on attachment 68
2.6.13 Safety guidelines for loading machine with a crane 69
2.6.14 Safety notes for maintenance of hydraulic hoses and hose lines 69
2.6.15 Safety guidelines for maintenance work on machines with hydro accu- a,
2.6.16 Roll over protection (ROPS) and falling object protection (FOPS) 70 ~
2.6.17 Equipment and attachment parts 71 ;:::
2.6.18 Protection from vibrations 71
2.6.19 See and be seen 72
2.6.20 Safety notes for Diesel engines with electronic control units 74
2.6.21 Safety notes for working on Common Rail System of Diesel engines 75
3 Control, operation 77
3.1 Operating and control elements 77
3.1.1 Operator’s cab 77
3.1.2 Control elements in the operator’s cab 79
3.1.3 Display unit 83
3.1.4 Exhaust gas treatment 123
3.2 Operation 126
3.2.1 Battery main switch 126
3.2.2 Entering and exiting the machine 127
3.2.3 Emergency exit 127
3.2.4 Door lock 129
3.2.5 Standard operator’s seat 130
3.2.6 Operator’s seat with pneumatic comfort suspension 131
3.2.7 Premium operator’s seat (option) 138
3.2.8 Premium ISRI (option) operator’s seat 145
3.2.9 Safety belt 151
3.2.10 Adjust the armrests and joysticks 154
3.2.11 Heating and air conditioning unit 155
3.2.12 Sliding window 159
3.2.13 Interior light of the cab and reading light 159
3.2.14 Inside mirror 160
3.2.15 Electric window washer system 160
3.2.16 Compartment for documentation 162
3.2.17 Turn the engine compartment lighting on 163
3.2.18 Reversing warning device 163
3.2.19 Disengageable back up warning device (option) 164
Fire extinguisher 165
.2.21 Rotating beacon 166 ~
3.2.22 LiDAT (option) 166
3.3 Operation 167
~ 3.3.1 Operating machine on a daily basis 167
3.3.2 Using the machine at low or high ambient temperatures 177
3.3.3 Starting diesel engine 177
3.3.4 Travel mode 183
3.3.5 Driving 189
3.3.6 Braking 191
3.3.7 Take the machine out of service 193
3.3.8 Working in water 197
3.3.9 Working with attachment 198
3.3.10 Working with working attachments 206
3.3.11 Diesel particle filter (option) 208
3.4 Work methods 214
3.4.1 Material transport and handling 214
3.4.2 Grading work 215
3.4.3 Loading from a pile 216
3.4.4 Loading from a bank or wall 217
3.4.5 Load the transport vehicle 218
3.4.6 Excavation 221
3.4.7 Example of excavating a foundation 221
3.4.8 Land clearing 222
3.5 Install and remove the attachment 227
3.5.1 Installation guidelines for installation and removal of working attachment
parts 227
3.5.2 Install and remove the bucket 227
3.5.3 Removing and installing 4-in-1 bucket 229
3.5.4 Removing and installing the ripper 231
3.6 Transport 236
3.6.1 Transport the machine by truck or rail 236
3.6.2 Loading the machine with a crane 239
3.7 Emergency operations 241
3.7.1 Emergency mode function 241
3.7.2 Towing machine 241 C:
3.7.3 Jump start procedure 249
4 Operating problems 251
4.1 Servicecodes 251
4.1.1 Service code – Display unit 251
4.2 Problems – Cause – Remedy 253
4.2.1 Diesel engine 253
4.2.2 Hydraulic system 255
4.2.3 Travel gear, tracks 256
4.2.4 Electrical system 256
4.2.5 Heating system 256
4.2.6 Working attachments 257
4.3 Problem remedy 258
4.3.1 Fuses 258
4.3.2 Fuses in the central electric compartment 260
4.3.3 Relays 264
5 Maintenance 267
5.1 Maintenance and inspection schedule 267
5.2 Fill quantities, lubrication schedule 273
5.2.1 Recommended lubricants 273
5.2.2 Recommended operating fluids 274
5.2.3 Lubrication schedule 274
5.2.4 Symbols in the lubrication chart 276
5.3 Lubricants and fuels 277
5.3.1 General information about lubricants and fuels 277
5.3.2 Diesel fuels 278
5.3.3 Engine oils 278
5.3.4 Coolant 279
5.3.5 Diesel exhaust fluids 280
5.3.6 Hydraulic oil 281
5.3.7 Lube oils for splitterboxes 286
5.3.8 Lube oils for travel gearbox 287
5.3.9 Oil for duo cone (slipring) seal Travel gear 288
Oil for axle bearing 288
5.3.11 Grease and other lubricants 288 ~
5.3.12 Oil for hinges and joints 290
5.4 Take oil samples 291
~ 5.4.1 Taking oil samples and oil analysis 291
5.5 Preparatory maintenance tasks 295
5.5.1 Safety instructions for maintenance 295
copyright© Liebherr-Werk Telfs GmbH 2019
LR636-1275 / 12777 llEBHERR 11
Contents Operator’s manual
5.5.2 Maintenance position 295
5.5.3 Turn the electrical system off 298
5.6 Overall machine 299
5.6.1 Lubricating all lube points according to lubrication chart 299
5.6.2 Checking the window wiper 299
5.7 Diesel engine 300
5.7.1 Check the engine oil level 300
5.7.2 Checking the diesel engine configuration and the belly pans for contamination
and cleaning them 301
5.8 Cooling system 302
5.8.1 Checking coolant level 302
5.8.2 Clean the cooling system 304
5.9 Fuel system 307
5.9.1 Notes for work on the fuel system 307
5.9.2 Fuel preliminary filter: Drain the condensation 307
5.9.3 Fuel tank: draining condensation and sediments 308
5.10 Air filter system 310
5.10.1 Replacing air filter 310
5.11 Diesel particle filter 313
5.12 Hydraulic system 314
5.12.1 Check the oil level in the hydraulic tank and add oil 314
5.13 Splitterbox 317
5.13.1 Check the oil level 317
5.14 Electrical system 318
5.14.1 Check the display unit and lighting 318
5.15 Heater, ventilation, air conditioning system 319
5.15.1 Check the air conditioning system 319
5.15.2 Checking the condenser 319
5.16 Drive gear 320
5.16.1 Travel gearbox: checking the condition 320
5.16.2 Checking the oil level in the duo cone (slip ring) area 320
5.17 Track components 322
5.17.1 Checking the nuts and bolts of the travel gear components are firmly
seated 322
5.17.2 Check and adjust the chain tension 323
5.17.3 Grease the equalizer bar bearing 327
5.18 Working attachment
5.18.1 Checking the cutting edges, bucket and ripper teeth for wear
5.18.2 Checking the mounting screws and pin retainers of the working attachment
for tight seating 328
5.18.3 Removing and installing the ripper tooth tips 329
5.19 Cleaning the machine 333
5.19.1 Wet cleaning the machine 333
5.20 Preservation tasks 335
5.20.1 Protecting the piston rods 335
5.20.2 Taking the machine out of service 335
Index 337
Customer Support: [email protected]
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