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Liebherr Tractor PR 736 1736_05 G8.0, 1736_ 4F G8.0 Crawler Dozer Operator’s Manual 16834 – PDF DOWNLOAD
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Description
Liebherr Tractor PR 736 1736_05 G8.0, 1736_ 4F G8.0 Crawler Dozer Operator’s Manual 16834 – PDF DOWNLOAD
FILE DETAILS:
Liebherr Tractor PR 736 1736_05 G8.0, 1736_ 4F G8.0 Crawler Dozer Operator’s Manual 16834 – PDF DOWNLOAD
Language : English
Pages : 364
Downloadable : Yes
File Type : PDF
Size: 78.4 MB
DESCRIPTION:
Liebherr Tractor PR 736 1736_05 G8.0, 1736_ 4F G8.0 Crawler Dozer Operator’s Manual 16834 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Werk Telfs GmbH
Type: PR 736
Type no.: 1736_05 G8.0, 1736_ 4F G8.0
From Serial no.: 16834
Preface:
This operator’s manual has been written for the operator and for the maintenance
staff of the machine.
It contains the descriptions for:
– Chapter 1 “Product description”
– Chapter 2 “Safety instructions”
– Chapter 3 “Control, operation”
– Chapter 4 “Malfunctions”
– Chapter 5 “Maintenance”
The operator’s manual must be read and used carefully by all persons who carry
out work with or on the machine before putting the machine into service for the first
time and later, at regular intervals.
Work with or on the machine includes, for example:
Operation including set up, troubleshooting during work procedure, disposal of production wastes, care, disposal of service and auxiliary materials.
Service including maintenance, inspection and repair work
Transport or loading the machine
This allows the machine operator to familiarize himself with the machine more
easily and prevent malfunctions due to improper operation.
Observation of the operator’s manual by maintenance staff:
– increases reliability in use
– extends the service life of your machine
– reduces repair costs and downtime
- The operator’s manual belongs with the machine. Make sure that a copy is
always readily available in the operator’s cab. - The operator’s manual should be supplemented with instructions for accident
prevention and environmental protection based on existing national regulations.
In addition to the operator’s manual and legally binding regulations on accident
prevention which apply in the user country and at point of use, authorized specialist
rules for safe and correct working procedures are also to be observed. - These operator’s manual contains all required information for control, operation
and maintenance of your machine. - Some illustrations in this operator’s manual may depict details and working devices
which differ to your machine. - In some illustrations, protective devices and covers have been removed in the
interests of better presentation. - Improvements, which are always being incorporated into our machines, may result
in changes to your machine which are not yet indicated in this operator’s manual. - If you need additional explanations or instructions, please don’t hesitate to contact
the Technical Documentation and Service Department.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr Tractor PR 736 1736_05 G8.0, 1736_ 4F G8.0 Crawler Dozer Operator’s Manual 16834 – PDF DOWNLOAD
1 Product description
1.1 Technical description
1.1.1 Overview of the complete machine
1.2 Technical data
1.2.1 Vibrations
1.2.2 CO2 emissions of the diesel engine
1.2.3 Sound level
1.2.4 Maximum operating mass
1.2.5 Diesel engine
1.2.6 Travel drive and control system
1.2.7 Working hydraulics
1.2.8 Operator’s cab
1.2.9 Travel gear
1.2.10 Pull force
1.2.11 Basic machine dimensions
1.2.12 Front equipment
1.2.13 Rear equipment
1.3 Tightening torques
1.3.1 Preload values and tightening torques for screws with standard and fine
metric thread according to DIN ISO 261
1.3.2 Tightening torque for cutting edges, end bits and adapters
2 Safety guidelines, signs
Designation of warning notes
2.1.1 Additional rules and guidelines
Symbols in the operator’s manual
Proper use
2.3.1 Laws, rules, guidelines and safety regulations
2.3.2 Intended use
2.3.3 Foreseeable misuse
2.3.4 Hazard zone of the machine 42
2.3.5 Operating conditions 43
2.3.6 Disposal 44
Description of personnel 45
2.4.1 Personal protective equipment 45
2.4.2 Requirements for personnel 45
2.4.3 Operator 46
2.4.4 Operator 46
2.4.5 Maintenance staff 47
2.4.6 Guide 48
Signs on the machine 48
2.5.1 Safety signs 49
2.5.2 Information signs 52
2.5.3 Identification plates 57
Safety instructions 58
2.6.1 General safety instructions 58
2.6.2 Safety guidelines for crushing and burn prevention 60
2.6.3 Safety guidelines for fire and explosion prevention 60
2.6.4 Safety instructions for machine start up 60
2.6.5 Safety guidelines for start up 61
2.6.6 Safety guidelines for working 61
2.6.7 Safety guidelines for turning machine off 62
2.6.8 Safety instructions for transporting machine 63
2.6.9 Safety instructions for towing machine 63
2.6.10 Safety instructions for maintenance 64
2.6.11 Safety guidelines for welding work on machine 66
2.6.12 Safety guidelines for working on attachment 66
2.6.13 Safety guidelines for loading machine with a crane 67
2.6.14 Safety notes for maintenance of hydraulic hoses and hose lines 67
Safety guidelines for maintenance work on machines with hydro accumulators
Roll over protection (ROPS) and falling object protection (FOPS) 68
Equipment and attachment parts
Protection from vibrations
See and be seen
2.6.20 Safety notes for Diesel engines with electronic control units 72
2.6.21 Safety notes for working on Common Rail System of Diesel engines 72
3 Control, operation
PR736-1736_4F G8.0,
PR736-1736_05 G8.0 / 16834
Operating and control elements
3.1.1 Overview of the operator’s cab
3.1.2 Control elements in the operator’s cab
3.1.3 Display
3.1.4 Exhaust gas treatment
Operation
3.2.1 Battery main switch
3.2.2 Entry and exit lighting (option)
3.2.3 Entering and exiting the machine
3.2.4 Emergency exit
3.2.5 Door lock
3.2.6 Standard operator’s seat
3.2.7 Operator’s seat with pneumatic comfort suspension
3.2.8 Premium operator’s seat (option)
3.2.9 Premium ISRI (option) operator’s seat
3.2.10 Safety belt
3.2.11 Adjusting the armrest, control lever and footrest
3.2.12 Heating and air conditioning unit
3.2.13 Sliding window
3.2.14 Interior lighting of operator’s cab
3.2.15 Interior mirror
3.2.16 Windscreen wiper and windscreen washer system
3.2.17 Storage net for documentation
3.2.18 Turning on the engine compartment lighting
3.2.19 Reversing warning device
3.2.20 Fire extinguisher (option)
3.2.21 Beacon (option)
3.2.22 LiDAT (option)
3.2.23 Electronic immobiliser (option)
Operation
3.3.1 Operating machine on a daily basis
3.3.2 Using the machine at low or high ambient temperatures 162
3.3.3 Starting the diesel engine 162
3.3.4 Travel mode 166
3.3.5 Driving 174
3.3.6 Braking 178
3.3.7 Using the emergency stop button to stop and continue the operation 181
3.3.8 Taking machine out of service 181
3.3.9 Working in water 184
3.3.10 Working with the working attachment 185
3.3.11 Working with the optional working attachment 195
3.3.12 Regenerating the diesel particle filter 205
3.3.13 Free Grade and Definition Grade 208
3.4 Work methods 221
3.4.1 Grading 221
3.4.2 Fine grading 222
3.4.3 Using several machines simultaneously 223
3.4.4 Digging and banking up trenches 224
3.4.5 Land clearing 225
3.4.6 Ripping 227
3.5 Install and remove the attachment 229
3.5.1 Installation guidelines for installation and removal of working attachment
229
3.5.2 Installing the bearing shells of the working attachment 229
3.5.3 Installing and removing push frame with straight blade 230
3.5.4 Installing and removing the 6-way blade 243
3.6 Transport 253
3.6.1 Transporting the machine by truck or rail 253
3.6.2 Loading the machine with a crane 258
3.7 Emergency operations 259
3.7.1 Emergency mode function 259
3.7.2 Towing the machine 259
3.7.3 Jump start procedure 268
Operating problems 269
4.1 Problems – Cause – Remedy
1.1 Technical description
1.1.1 Overview of the complete machine
1.2 Technical data
1.2.1 Vibrations
1.2.2 CO2 emissions of the diesel engine
1.2.3 Sound level
1.2.4 Maximum operating mass
1.2.5 Diesel engine
1.2.6 Travel drive and control system
1.2.7 Working hydraulics
1.2.8 Operator’s cab
1.2.9 Travel gear
1.2.10 Pull force
1.2.11 Basic machine dimensions
1.2.12 Front equipment
1.2.13 Rear equipment
1.3 Tightening torques
1.3.1 Preload values and tightening torques for screws with standard and fine
metric thread according to DIN ISO 261
1.3.2 Tightening torque for cutting edges, end bits and adapters
2 Safety guidelines, signs
Designation of warning notes
2.1.1 Additional rules and guidelines
Symbols in the operator’s manual
Proper use
2.3.1 Laws, rules, guidelines and safety regulations
2.3.2 Intended use
2.3.3 Foreseeable misuse
2.3.4 Hazard zone of the machine 42
2.3.5 Operating conditions 43
2.3.6 Disposal 44
Description of personnel 45
2.4.1 Personal protective equipment 45
2.4.2 Requirements for personnel 45
2.4.3 Operator 46
2.4.4 Operator 46
2.4.5 Maintenance staff 47
2.4.6 Guide 48
Signs on the machine 48
2.5.1 Safety signs 49
2.5.2 Information signs 52
2.5.3 Identification plates 57
Safety instructions 58
2.6.1 General safety instructions 58
2.6.2 Safety guidelines for crushing and burn prevention 60
2.6.3 Safety guidelines for fire and explosion prevention 60
2.6.4 Safety instructions for machine start up 60
2.6.5 Safety guidelines for start up 61
2.6.6 Safety guidelines for working 61
2.6.7 Safety guidelines for turning machine off 62
2.6.8 Safety instructions for transporting machine 63
2.6.9 Safety instructions for towing machine 63
2.6.10 Safety instructions for maintenance 64
2.6.11 Safety guidelines for welding work on machine 66
2.6.12 Safety guidelines for working on attachment 66
2.6.13 Safety guidelines for loading machine with a crane 67
2.6.14 Safety notes for maintenance of hydraulic hoses and hose lines 67
Safety guidelines for maintenance work on machines with hydro accumulators
Roll over protection (ROPS) and falling object protection (FOPS) 68
Equipment and attachment parts
Protection from vibrations
See and be seen
2.6.20 Safety notes for Diesel engines with electronic control units 72
2.6.21 Safety notes for working on Common Rail System of Diesel engines 72
3 Control, operation
PR736-1736_4F G8.0,
PR736-1736_05 G8.0 / 16834
Operating and control elements
3.1.1 Overview of the operator’s cab
3.1.2 Control elements in the operator’s cab
3.1.3 Display
3.1.4 Exhaust gas treatment
Operation
3.2.1 Battery main switch
3.2.2 Entry and exit lighting (option)
3.2.3 Entering and exiting the machine
3.2.4 Emergency exit
3.2.5 Door lock
3.2.6 Standard operator’s seat
3.2.7 Operator’s seat with pneumatic comfort suspension
3.2.8 Premium operator’s seat (option)
3.2.9 Premium ISRI (option) operator’s seat
3.2.10 Safety belt
3.2.11 Adjusting the armrest, control lever and footrest
3.2.12 Heating and air conditioning unit
3.2.13 Sliding window
3.2.14 Interior lighting of operator’s cab
3.2.15 Interior mirror
3.2.16 Windscreen wiper and windscreen washer system
3.2.17 Storage net for documentation
3.2.18 Turning on the engine compartment lighting
3.2.19 Reversing warning device
3.2.20 Fire extinguisher (option)
3.2.21 Beacon (option)
3.2.22 LiDAT (option)
3.2.23 Electronic immobiliser (option)
Operation
3.3.1 Operating machine on a daily basis
3.3.2 Using the machine at low or high ambient temperatures 162
3.3.3 Starting the diesel engine 162
3.3.4 Travel mode 166
3.3.5 Driving 174
3.3.6 Braking 178
3.3.7 Using the emergency stop button to stop and continue the operation 181
3.3.8 Taking machine out of service 181
3.3.9 Working in water 184
3.3.10 Working with the working attachment 185
3.3.11 Working with the optional working attachment 195
3.3.12 Regenerating the diesel particle filter 205
3.3.13 Free Grade and Definition Grade 208
3.4 Work methods 221
3.4.1 Grading 221
3.4.2 Fine grading 222
3.4.3 Using several machines simultaneously 223
3.4.4 Digging and banking up trenches 224
3.4.5 Land clearing 225
3.4.6 Ripping 227
3.5 Install and remove the attachment 229
3.5.1 Installation guidelines for installation and removal of working attachment
229
3.5.2 Installing the bearing shells of the working attachment 229
3.5.3 Installing and removing push frame with straight blade 230
3.5.4 Installing and removing the 6-way blade 243
3.6 Transport 253
3.6.1 Transporting the machine by truck or rail 253
3.6.2 Loading the machine with a crane 258
3.7 Emergency operations 259
3.7.1 Emergency mode function 259
3.7.2 Towing the machine 259
3.7.3 Jump start procedure 268
Operating problems 269
4.1 Problems – Cause – Remedy
4.1.1 Diesel engine
4.1.2 Hydraulic system
4.1.3 Travel gear
4.1.4 Electrical system
4.1.5 Heating
4.1.6 Working attachment
4.1.7 Electronic immobiliser (option)
4.2 Problem remedy
4.2.1 Changing the fuses
5 Maintenance
Maintenance and inspection schedule
Fill quantities, lubrication schedule
5.2.1 Recommended lubricants
5.2.2 Recommended fuel and operating fluids
5.2.3 Lubrication chart
5.2.4 Symbols in the lubrication chart
Lubricants and fuels
5.3.1 General information about lubricants and fuels
5.3.2 Diesel fuels
5.3.3 Engine oils
5.3.4 Coolant
5.3.5 Diesel exhaust fluids
5.3.6 Hydraulic oils
5.3.7 Lube oils for travel gearbox
5.3.8 Oil for duo cone (slipring) seal Travel gear
5.3.9 Oil for axle bearing
5.3.10 Grease and other lubricants
5.3.11 Oil for hinges and joints
Take oil samples
5.4.1 Oil samples and oil analysis
Preparatory maintenance tasks
5.5.1 Safety instructions for maintenance
5.5.2 Maintenance position
Overall machine
5.6.1 Lubricating all lube points according to lubrication chart 314
5.6.2 Checking and changing the windscreen wiper blade 314
5.6.3 Carrying out the maintenance and inspection for the optional equipment
in the scope of delivery according to the manufacturer’s operator’s
manual or manufacturer’s data 315
Diesel engine 316
5.7.1 Diesel engine: checking oil level 316
5.7.2 Checking the diesel engine configuration and the belly pan for contamination
and cleaning them 317
Cooling system 319
5.8.1 Checking the coolant level 319
5.8.2 Cleaning the cooling system 321
Fuel system 326
5.9.1 Notes for working on the fuel system 326
5.9.2 Draining fuel pre-filter condensation 326
5.9.3 Fuel tank: draining condensation and sediment 327
5.9.4 Emptying and cleaning the fuel tank 328
Air filter system 332
5.10.1 Replacing the air filter 332
5.10.2 Air filter: checking dust discharge 335
Diesel particle filter 336
Hydraulic system 337
5.12.1 Checking oil level in the hydraulic tank and topping up oil 337
Electrical system 340
5.13.1 Lighting: checking for correct function 340
Heater, ventilation, air conditioning system 342
5.14.1 Inspection of the air conditioning system by HVAC specialist staff 342
5.14.2 Checking the condenser 342
Drive gear 343
5.15.1 Travel gearbox: checking the condition 343
5.15.2 Checking oil level in duo cone (slip ring) area 343
Track components 345
5.16.1 Checking that the nuts and bolts of the travel gear components are
firmly seated 345
5.16.2 Checking the track tension and adjusting, if necessary 346
Working attachment 350
5.17.1 Checking the cutting edges, corners and ripper teeth for wear 350
5.17.2 Checking the mounting screws and pin retainers of the working attachment
for tight seating 350
5.17.3 Removing and installing the ripper tooth tips 350
5.18 Cleaning the machine 355
5.18.1 Wet cleaning the machine 355
5.19 Preservation tasks 357
5.19.1 Protecting the piston rods 357
5.19.2 Taking the machine out of service 357
Index 359
4.1.2 Hydraulic system
4.1.3 Travel gear
4.1.4 Electrical system
4.1.5 Heating
4.1.6 Working attachment
4.1.7 Electronic immobiliser (option)
4.2 Problem remedy
4.2.1 Changing the fuses
5 Maintenance
Maintenance and inspection schedule
Fill quantities, lubrication schedule
5.2.1 Recommended lubricants
5.2.2 Recommended fuel and operating fluids
5.2.3 Lubrication chart
5.2.4 Symbols in the lubrication chart
Lubricants and fuels
5.3.1 General information about lubricants and fuels
5.3.2 Diesel fuels
5.3.3 Engine oils
5.3.4 Coolant
5.3.5 Diesel exhaust fluids
5.3.6 Hydraulic oils
5.3.7 Lube oils for travel gearbox
5.3.8 Oil for duo cone (slipring) seal Travel gear
5.3.9 Oil for axle bearing
5.3.10 Grease and other lubricants
5.3.11 Oil for hinges and joints
Take oil samples
5.4.1 Oil samples and oil analysis
Preparatory maintenance tasks
5.5.1 Safety instructions for maintenance
5.5.2 Maintenance position
Overall machine
5.6.1 Lubricating all lube points according to lubrication chart 314
5.6.2 Checking and changing the windscreen wiper blade 314
5.6.3 Carrying out the maintenance and inspection for the optional equipment
in the scope of delivery according to the manufacturer’s operator’s
manual or manufacturer’s data 315
Diesel engine 316
5.7.1 Diesel engine: checking oil level 316
5.7.2 Checking the diesel engine configuration and the belly pan for contamination
and cleaning them 317
Cooling system 319
5.8.1 Checking the coolant level 319
5.8.2 Cleaning the cooling system 321
Fuel system 326
5.9.1 Notes for working on the fuel system 326
5.9.2 Draining fuel pre-filter condensation 326
5.9.3 Fuel tank: draining condensation and sediment 327
5.9.4 Emptying and cleaning the fuel tank 328
Air filter system 332
5.10.1 Replacing the air filter 332
5.10.2 Air filter: checking dust discharge 335
Diesel particle filter 336
Hydraulic system 337
5.12.1 Checking oil level in the hydraulic tank and topping up oil 337
Electrical system 340
5.13.1 Lighting: checking for correct function 340
Heater, ventilation, air conditioning system 342
5.14.1 Inspection of the air conditioning system by HVAC specialist staff 342
5.14.2 Checking the condenser 342
Drive gear 343
5.15.1 Travel gearbox: checking the condition 343
5.15.2 Checking oil level in duo cone (slip ring) area 343
Track components 345
5.16.1 Checking that the nuts and bolts of the travel gear components are
firmly seated 345
5.16.2 Checking the track tension and adjusting, if necessary 346
Working attachment 350
5.17.1 Checking the cutting edges, corners and ripper teeth for wear 350
5.17.2 Checking the mounting screws and pin retainers of the working attachment
for tight seating 350
5.17.3 Removing and installing the ripper tooth tips 350
5.18 Cleaning the machine 355
5.18.1 Wet cleaning the machine 355
5.19 Preservation tasks 357
5.19.1 Protecting the piston rods 357
5.19.2 Taking the machine out of service 357
Index 359
Questions? Email us: [email protected]
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V
