Liebherr Tractor RL 56 3A 1632 Crawler Loader Operator’s Manual 15619 – PDF DOWNLOAD
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Liebherr Tractor RL 56 3A 1632 Crawler Loader Operator’s Manual 15619 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Werk Telfs GmbH
Type: RL 56 3A
Type no.: 1632
From Serial no.: 15619
Description
Liebherr Tractor RL 56 3A 1632 Crawler Loader Operator’s Manual 15619 – PDF DOWNLOAD
FILE DETAILS:
Liebherr Tractor RL 56 3A 1632 Crawler Loader Operator’s Manual 15619 – PDF DOWNLOAD
Language : English
Pages : 324
Downloadable : Yes
File Type : PDF
Size: 65.4 MB
DESCRIPTION:
Liebherr Tractor RL 56 3A 1632 Crawler Loader Operator’s Manual 15619 – PDF DOWNLOAD
Product ID
Manufacturer: Liebherr-Werk Telfs GmbH
Type: RL 56 3A
Type no.: 1632
From Serial no.: 15619
Preface:
This operator’s manual has been written for the operator and for the maintenance
staff of the machine.
It contains the descriptions for:
– Chapter 1 “Product description”
– Chapter 2 “Safety instructions”
– Chapter 3 “Control, operation”
– Chapter 4 “Malfunctions”
– Chapter 5 “Maintenance”
The operator’s manual must be read and used carefully by all persons who carry
out work with or on the machine before putting the machine into service for the first
time and later, at regular intervals.
Work with or on the machine includes, for example:
Operation including set up, troubleshooting during work procedure, disposal of production wastes, care, disposal of service and auxiliary materials.
Service including maintenance, inspection and repair work
Transport or loading the machine
This allows the machine operator to familiarize himself with the machine more
easily and prevent malfunctions due to improper operation.
Observation of the operator’s manual by maintenance staff:
– increases reliability in use
– extends the service life of your machine
– reduces repair costs and downtime
- The operator’s manual belongs with the machine. Make sure that a copy is
always readily available in the operator’s cab. - The operator’s manual should be supplemented with instructions for accident
prevention and environmental protection based on existing national regulations.
In addition to the operator’s manual and legally binding regulations on accident
prevention which apply in the user country and at point of use, authorized specialist
rules for safe and correct working procedures are also to be observed. - These operator’s manual contains all required information for control, operation
and maintenance of your machine. - Some illustrations in this operator’s manual may depict details and working devices
which differ to your machine. - In some illustrations, protective devices and covers have been removed in the
interests of better presentation. - Improvements, which are always being incorporated into our machines, may result
in changes to your machine which are not yet indicated in this operator’s manual. - If you need additional explanations or instructions, please don’t hesitate to contact
the Technical Documentation and Service Department.
IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:
Liebherr Tractor RL 56 3A 1632 Crawler Loader Operator’s Manual 15619 – PDF DOWNLOAD
Product description 13
1.1 Technical description 13
1.1.1 Design overview 13
1.2 Technical data 15
1.2.1 Information for vibration emission 15
1.2.2 Sound emission 16
1.2.3 Maximum operating weight 16
1.2.4 Lifting force diagram 16
1.3 Tightening torques 19
1.3.1 Preload values and tightening torques for screws with standard and fine
metric thread according to DIN ISO 261 19
Safety guidelines, signs
2.1 Designation of warning notes
2.1.1 Additional designations
2.1.2 Additional rules and guidelines
2.2 Destined use
2.3 Signs on the machine
2.3.1 Safety signs
2.3.2 Information signs
2.3.3 Identification plates
2.4 Safety guidelines
2.4.1 General safety instructions
2.4.2 Safety guidelines for crushing and burn prevention
2.4.3 Safety guidelines for fire and explosion prevention
2.4.4 Safety instructions for machine start up
2.4.5 Safety guidelines for start up
2.4.6 Safety guidelines for working
Safety guidelines for working with the machine
Working in the vicinity of electrical overhead lines
2.4.9 Safety guidelines for turning the machine off 52
2.4.10 Safety guidelines for transporting the machine 52
2.4.11 Safety guidelines for towing the machine 52
2.4.12 Safety instructions for maintenance 53
2.4.13 Safety guidelines for welding work on the machine 55
2.4.14 Safety guidelines for working on the attachment 55
2.4.15 Safety guidelines for loading the machine with a crane 56
2.4.16 Safety notes for maintenance of hydraulic hoses and hose lines 56
2.4.17 Safety guidelines for maintenance work on machines with hydro accumulators
2.4.18 Roll over protection (ROPS) 57
2.4.19 Equipment and attachment parts 58
2.4.20 Protection from vibrations 58
2.4.21 See and be seen 59
2.4.22 Safety notes for working on the Common Rail System of Diesel engines 61
3 Control, operation 63
3.1 Operating and control elements 64
3.1.1 Operator’s cab 64
3.1.2 Control elements in the operator’s cab 66
3.1.3 Display unit 72
3.2 Operation 110
3.2.1 Battery main switch 110
3.2.2 Entry 111
3.2.3 Emergency exit 112
3.2.4 Door lock 113
3.2.5 Standard operator’s seat 113
3.2.6 Operator’s seat with pneumatic comfort suspension 114
3.2.7 Premium operator’s seat (option) 121 C:
3.2.8 Premium ISRI (option) operator’s seat 128 0
3.2.9 Safety belt 134 ~
3.2.10 Adjusting armrests
3.2.11 Heating, ventilation 137 ~
3.2.12 Air conditioning 138
3.2.13 Interior light of the operator’s cab and reading light 141
3.2.14 Interior and exterior mirrors 142
3.2.15 Electrical windscreen wiper system and windscreen washer system 142
3.2.16 Compartment for documentation 145
3.2.17 Reversing warning device (option) 146
3.2.18 Back up warning device can be disengaged 147
3.2.19 Fire extinguisher 148
3.2.20 Rotating beacon 149
3.3 Operation 150
3.3.1 Operating machine on a daily basis 150
3.3.2 Using the machine at low or high ambient temperatures 158
3.3.3 Starting diesel engine 159
3.3.4 Travel mode 164
3.3.5 Driving 170
3.3.6 Braking 172
3.3.7 Taking machine out of service 174
3.3.8 Working in water 178
3.3.9 Working with attachment 179
3.3.10 Working with working attachments 188
3.4 Install and remove the attachment 189
3.4.1 Installation guidelines for installation and removal of attachment parts 189
3.4.2 Installing and removing boom 190
3.4.3 Installing and removing the counterweight 198
3.5 Transport 207
3.5.1 Transporting machine by truck or rail 207
3.5.2 Loading the machine with the crane 210
3.6 Emergency operations 213
3.6.1 Function of emergency operation 213
3.6.2 Towing machine 213
3.6.3 Jump start procedure 220
4 Operating problems 223
4.1 Servicecodes 223
4.1.1 Service code – Display unit 223
4.2 Problems – Cause – Remedy 225
4.2.1 Diesel engine 225
4.2.2 Hydraulic system 227
4.2.3 Travel gear, tracks 228
4.2.4 Electrical system 228
4.2.5 Heating system 228
4.2.6 Working attachments 229
4.3 Problem remedy 230
4.3.1 Fuses 230
5 Maintenance 237
5.1 Maintenance and inspection schedule 237
5.2 Fill quantities, lubrication schedule 243
5.2.1 Recommended lubricants 243
5.2.2 Recommended fuel and operating fluids 243
5.2.3 Lubrication chart 244
5.2.4 Lubrication chart symbols 246
5.3 Lubricants and fuels 247
5.3.1 General data 247
5.3.2 Diesel fuels 247
5.3.3 Engine oils 247
5.3.4 Coolant 248
5.3.5 Hydraulic oil 250
5.3.6 Lube oils for splitterboxes 254
5.3.7 Lube oils for travel gearbox 255
5.3.8 Oil for duo cone (slipring) seal Travel gear 256
5.3.9 Oil for axle bearing 257
5.3.10 Grease and other lubricants 257
5.3.11 Oil for hinges and joints 258
5.3.12 Lube oils for hoist winch 259
C: 5.3.13 Lubricants for the hoist rope 259 .1l
5.4 Take oil samples 260 “‘ <D
5.4.1 Oil samples and oil analysis 260
5.4.2 Take an oil sample on the hoist winch 264
5.5 Preparatory maintenance tasks 266
5.5.1 Safety instructions for maintenance 266
5.5.2 Maintenance position 266
5.5.3 Turn the electrical system off
5.6 Overall machine
5.6.1 Lubricating the working attachment
5.6.2 Checking the window wiper
5.7 Diesel engine
5.7.1 Check the engine oil level 273
5.7.2 Diesel engine: Check the arrangement and belly pans for contamination
and clean 27 4
5.8 Cooling system
5.8.1 Check the coolant level
5.8.2 Cleaning the cooling system
5.9 Fuel system
5.9.1 Notes for work on the fuel system
5.9.2 Fuel preliminary filter: Drain the condensation
5.9.3 Fuel tank: draining condensation and sediments
5.9.4 Emptying and cleaning the fuel tank
5.10 Air filter system
5.10.1 Replacing the air filter
5.10.2 Clean the dust discharge valve
5.11 Hydraulic system
5.11.1 Checking oil level in the hydraulic tank and topping up oil
5.12 Splitterbox
5.12.1 Splitterbox: Check the oil level
5.13 Electrical system
5.13.1 Check the display unit and lighting
5.14 Heater, ventilation, air conditioning system
5.14.1 Check the air conditioning system
5.14.2 Checking condenser for contamination and clean it, if necessary
5.15 Drive gear
5.15.1 Check condition of travel gear
5.15.2 Checking the oil level in the duo cone (slip ring) area
5.16 Track components
5.16.1 Checking the nuts and bolts of the travel gear components are firmly
seated
5.16.2 Checking track tension and adjusting, if necessary
5.17 Working attachment
5.17.1 Checking the mounting screws and bolt retainers of the working attachment
for tight seating 304
5.18 Cleaning the machine 305
5.18.1 Wet cleaning the machine 305
5.19 Preservation tasks 307
5.19.1 Protect the piston rods 307
5.19.2 Taking the machine out of service 307
Index 309
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