Liebherr Tractor RL 66 1633 Pipe Layer Operator’s Manual 15104 – PDF DOWNLOAD

Description

Liebherr Tractor RL 66 1633 Pipe Layer Operator’s Manual 15104 – PDF DOWNLOAD

FILE DETAILS:

Liebherr Tractor RL 66 1633 Pipe Layer Operator’s Manual 15104 – PDF DOWNLOAD

Language : English
Pages : 330
Downloadable : Yes
File Type : PDF
Size: 67.6 MB

DESCRIPTION:

Liebherr Tractor RL 66 1633 Pipe Layer Operator’s Manual 15104 – PDF DOWNLOAD

Product ID
Manufacturer: Liebherr-Werk Telfs GmbH
Type: RL 66
Type no.: 1633
From Serial no.: 15104

Preface:

This operator’s manual has been written for the operator and for the maintenance
staff of the machine.
It contains the descriptions for:
– Chapter 1 “Product description”
– Chapter 2 “Safety instructions”
– Chapter 3 “Control, operation”
– Chapter 4 “Malfunctions”
–  Chapter 5 “Maintenance”
The operator’s manual must be read and used carefully by all persons who carry
out work with or on the machine before putting the machine into service for the first
time and later, at regular intervals.

Work with or on the machine includes, for example:
Operation including set up, troubleshooting during work procedure, disposal of production wastes, care, disposal of service and auxiliary materials.
Service including maintenance, inspection and repair work
Transport or loading the machine

This allows the machine operator to familiarize himself with the machine more
easily and prevent malfunctions due to improper operation.

Observation of the operator’s manual by maintenance staff:
– increases reliability in use
– extends the service life of your machine
– reduces repair costs and downtime

• The operator’s manual belongs with the machine. Make sure that a copy is
  always readily available in the operator’s cab.
• The operator’s manual should be supplemented with instructions for accident
  prevention and environmental protection based on existing national regulations.
  In addition to the operator’s manual and legally binding regulations on accident
  prevention which apply in the user country and at point of use, authorized specialist
  rules for safe and correct working procedures are also to be observed.
• These operator’s manual contains all required information for control, operation
  and maintenance of your machine.
• Some illustrations in this operator’s manual may depict details and working devices
  which differ to your machine.
• In some illustrations, protective devices and covers have been removed in the
  interests of better presentation.
• Improvements, which are always being incorporated into our machines, may result
  in changes to your machine which are not yet indicated in this operator’s manual.
• If you need additional explanations or instructions, please don’t hesitate to contact
  the Technical Documentation and Service Department.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr Tractor RL 66 1633 Pipe Layer Operator’s Manual 15104 – PDF DOWNLOAD

Product description 15
1.1 Technical description 15
1.1.1 Design overview 15
1.2 Technical data 18
1.2.1 Information for vibration emission 18
1.2.2 CO2 emissions of diesel engine 19
1.2.3 Sound emission 20
1.2.4 Maximum operating weight 20
1.2.5 Lifting force diagram 20
1.3 Tightening torques 23
1.3.1 Preload values and tightening torques for screws with standard and fine
metric thread according to DIN ISO 261 23
Safety guidelines, signs
2.1 Designation of warning notes
2.1.1 Additional designations
2.1.2 Additional rules and guidelines
2.2 Destined use
2.3 Signs on the machine
2.3.1 Safety signs
2.3.2 Information signs
2.3.3 Lifting point sign
2.3.4 Rigging point sign
2.3.5 Track tension sign
2.3.6 Windscreen washer fluid sign
2.3.7 CE conformity mark sign
2.3.8 Identification plates
2.4 Safety guidelines
Safety guidelines for crushing and burn prevention
2.4.3 Safety guidelines for fire and explosion prevention 53
2.4.4 Safety instructions for machine start up 53
2.4.5 Safety guidelines for start up 54
2.4.6 Safety guidelines for working 54
2.4.7 Safety guidelines for working with the machine 55
2.4.8 Working in the vicinity of electrical overhead lines 56
2.4.9 Safety guidelines for turning the machine off 57
2.4.10 Safety guidelines for transporting the machine 57
2.4.11 Safety guidelines for towing the machine 58
2.4.12 Safety instructions for maintenance 58
2.4.13 Safety guidelines for welding work on the machine 61
2.4.14 Safety guidelines for working on the attachment 61
2.4.15 Safety guidelines for loading the machine with a crane 61
2.4.16 Safety notes for maintenance of hydraulic hoses and hose lines 61
2.4.17 Safety guidelines for maintenance work on machines with hydro accumulators
2.4.18 Roll over protection (ROPS) 62
2.4.19 Equipment and attachment parts 63
2.4.20 Protection from vibrations 63
2.4.21 See and be seen 64
2.4.22 Safety notes for working on the Common Rail System of Diesel engines 66
3 Control, operation 69
3.1 Operating and control elements 70
3.1.1 Operator’s cab 70
3.1.2 Control elements in the operator’s cab 72
3.1.3 Display unit 78
3.1.4 Exhaust gas treatment 118
3.2 Operation 121 C:
3.2.1 Battery main switch 121
3.2.2 Entry 122
3.2.3 Emergency exit CD 123
3.2.4 “‘ Door lock 124
3.2.5 Standard operator’s seat 124
3.2.6 Operator’s seat with pneumatic comfort suspension 125
Contents
3.2.7 Premium operator’s seat (option) 132
3.2.8 Premium ISRI (option) operator’s seat 139
3.2.9 Safety belt 145
3.2.10 Adjusting armrests 147
3.2.11 Heating, ventilation 148
3.2.12 Air conditioning 149
3.2.13 Interior light of the operator’s cab and reading light 152
3.2.14 Interior and exterior mirrors 153
3.2.15 Electrical windscreen wiper system and windscreen washer system 153
3.2.16 Compartment for documentation 156
3.2.17 Reversing warning device (option) 157
3.2.18 Back up warning device can be disengaged 158
3.2.19 Fire extinguisher 159
3.2.20 Rotating beacon 160
3.3 Operation 161
3.3.1 Operating machine on a daily basis 161
3.3.2 Using the machine at low or high ambient temperatures 167
3.3.3 Starting diesel engine 168
3.3.4 Travel mode 173
3.3.5 Driving 179
3. 3. 6 Braking 181
3. 3. 7 Taking machine out of service 183
3.3.8 Working in water 187
3.3.9 Working with attachment 188
3.3.10 Working with working attachments 197
3.4 Install and remove the attachment 198
3.4.1 Installation guidelines for installation and removal of attachment parts
3.4.2 Installing and removing boom
3.4.3 Installing and removing the counterweight
3.5 Transport
3.5.1 Transporting machine by truck or rail
3.5.2 Loading the machine with the crane
3.6 Emergency operations
Function of emergency operation
Towing machine
3.6.3 Jump start procedure 229
4 Operating problems 231
4.1 Servicecodes 231
4.1.1 Service code – Display unit 231
4.2 Problems – Cause – Remedy 233
4.2.1 Diesel engine 233
4.2.2 Hydraulic system 235
4.2.3 Travel gear, tracks 236
4.2.4 Electrical system 236
4.2.5 Heating system 236
4.2.6 Working attachments 237
4.3 Problem remedy 238
4.3.1 Fuses 238
5 Maintenance 245
5.1 Maintenance and inspection schedule 245
5.2 Fill quantities, lubrication schedule 251
5.2.1 Recommended lubricants 251
5.2.2 Recommended fuel and operating fluids 251
5.2.3 Lubrication chart 252
5.2.4 Lubrication chart symbols 254
5.3 Lubricants and fuels 255
5.3.1 General data 255
5.3.2 Diesel fuels 255
5.3.3 Engine oils 255
5.3.4 Coolant 257
5.3.5 Diesel exhaust fluids 258
5.3.6 Hydraulic oil 258 C:
5.3.7 Lube oils for splitterboxes 263 “<D’
5.3.8 Lube oils for travel gearbox 264 ~
5.3.9 Oil for duo cone (slipring) seal Travel gear 265 ~
5.3.10 Grease and other lubricants 266
5.3.11 Oil for hinges and joints 267
5.3.12 Lube oils for hoist winch 268
5.3.13 Lubricants for the hoist rope 268
5.4 Take oil samples 269
5.4.1 Oil samples and oil analysis 269
5.4.2 Take an oil sample on the hoist winch 273
5.5 Preparatory maintenance tasks 275
5.5.1 Safety instructions for maintenance 275
5.5.2 Maintenance position 275
5.5.3 Turn the electrical system off 279
5.6 Overall machine 280
5.6.1 Lubricating the working attachment 280
5.6.2 Checking the window wiper 280
5.7 Diesel engine 282
5.7.1 Check the engine oil level 282
5.7.2 Diesel engine: Check the arrangement and belly pans for contamination
and clean 283
5.8 Cooling system 284
5.8.1 Check the coolant level 284
5.8.2 Cleaning the cooling system 286
5.9 Fuel system 288
5.9.1 Notes for work on the fuel system 288
5.9.2 Fuel preliminary filter: Drain the condensation 288
5.9.3 Fuel tank: draining condensation and sediments 289
5.10 Air filter system 291
5.10.1 Replacing the air filter 291
5.10.2 Clean the dust discharge valve 293
5.11 Hydraulic system 295
5.11.1 Checking oil level in the hydraulic tank and topping up oil 295
5.12 Splitterbox 299
5.12.1 Splitterbox: Check the oil level 299
5.13 Electrical system 300
5.13.1 Check the display unit and lighting 300 ~ CD
5.14 Heater, ventilation, air conditioning system 301
5.14.1 Check the air conditioning system 301
5.14.2 Checking condenser for contamination and clean it, if necessary 301
5.15 Drive gear 302
5.15.1 Check condition of travel gear
5.15.2 Checking oil level in the duo cone (slip ring) area
5.16 Track components
5.16.1 Checking the nuts and bolts of the travel gear components are firmly
seated 304
5.16.2 Checking track tension and adjusting, if necessary 305
5.17 Workingattachment 310
5.17.1 Checking the mounting screws and bolt retainers of the working attachment
for tight seating 310
5.18 Cleaning the machine 311
5.18.1 Wet cleaning the machine 311
5.19 Preservationtasks 313
5.19.1 Protectthepistonrods 313
5.19.2 Taking the machine out of service 313
Index 315

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