Liebherr Tractor RL64 1127 Pipe Layer Operating Manual SN 13743 – PDF DOWNLOAD

Description

Liebherr Tractor RL64 1127 Pipe Layer Operating Manual SN 13743 – PDF DOWNLOAD

FILE DETAILS:

Liebherr Tractor RL64 1127 Pipe Layer Operating Manual SN 13743 – PDF DOWNLOAD

Language : English
Pages : 365
Downloadable : Yes
File Type : PDF
Size: 127 MB

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Liebherr Tractor RL64 1127 Pipe Layer Operating Manual SN 13743 – PDF DOWNLOAD

Product ID
Manufacturer: Liebherr-Werk Telfs GmbH
Type: RL64
Type no.: 1127
Serial no. from: 13743

FOREWORD:

This manual has been written primarily for the operator of this LIEBHERR machine and for its maintenance personnel.

This manual contains:

• Safety information
• Operating instructions and guidelines
• Maintenance guidelines
• Instructions and guidelines for special attachments or optional equipment.

This manual should be given to the operator and maintenance personnel who should read it carefully at regular intervals and before operating or servicing the machine, before performing any of the following tasks:

• Operation, including set up, troubleshooting during operation, removal of production debris. Service, removal of oils, lubricants, fuels and operating fluids,
• Maintenance, including inspection and upkeep, and/or
• Transportation.

Reading this manual will familiarize the operator with their LIEBHERR machine and prevent problems due to improper operation.

Following the operation and maintenance guidelines by maintenance personnel will:

• Increase reliability of service,
• Increase service life expectancy of your LIEBHERR machine, and
• Reduce repair costs and downtime.

The Operation and Maintenance Manual is part of the machine. Keep a copy of this manual in the glove compartment in the operator’s cab to ensure that it can be consulted and referred to at any time.

• Any existing federal, state and local safety requirements and regulations governing accident prevention and environmental safety must be added to this Operation and Maintenance Manual.
• In addition to the guidelines given in this Operation and Maintenance Manual, all safety and accident prevention regulations applicable to the country and job site you operate in, including any technical rules and regulations to assure safe and proper operation, must be followed.
• This Operation and Maintenance Manual includes the necessary information to operate and maintain your machine. If you need any additional information and/or clarification, please contact Liebherr’s Technical Documentation, Customer Service School or Service Department.
• We hope you will understand that LIEBHERR cannot honor warranty claims resulting from improper operation, inadequate maintenance, use of wrong or unauthorized oils, lubricants, fuels and operating fluids, and/or from disregard of safety information and guidelines.
• LIEBHERR reserves the right to reject any warranty claims, service contracts or agreements established by LIEBHERR or any of its dealers without prior notice, if any other than Original LIEBHERR part or parts sold by LIEBHERR are being or have been used for maintenance and repairs.

TABLE OF CONTENTS:

Liebherr Tractor RL64 1127 Pipe Layer Operating Manual SN 13743 – PDF DOWNLOAD

1 Product description 17
1.1 Technical description 17
1.1.1 Design overview 17
1.2 Technical data 20
1.2.1 Information for vibration emission 20
1.2.2 Sound emission 21
1.2.3 Maximum operating weight 21
1.2.4 Lifting force diagram 21
1.3 Tightening torques 24
1.3.1 Tightening torques for hex head screws 24
1.3.2 Tightening torques for countersunk screws 26
2 Safety guidelines, signs 29
2.1 Designation of warning notes 29
2.1.1 Additional designations 30
2.1.2 Additional rules and guidelines 30
2.2 Destined use 30
2.3 Signs on the machine 31
2.3.2 Safety signs 31
2.3.3 Reference signs 37
2.3.4 Data tags 45
2.4 Safety guidelines 45
2.4.1 General safety instructions 45
Safety guidelines for crushing and burn prevention 47
2.4.3 Safety guidelines for fire and explosion prevention 47 Q
2.4.4 Safety guidelines for machine start up 47
2.4.5 Safety guidelines for start up 48
2.4.6 Safety guidelines for working 48
2.4.7 Safety guidelines for working with the machine 49
2.4.8 Working in the vicinity of electrical overhead lines 50
2.4.9 Safety guidelines for turning the machine off 51
2.4.10 Safety guidelines for transporting the machine 51
2.4.11 Safety guidelines for towing the machine 52
2.4.12 Safety guidelines for maintenance 52
2.4.13 Safety guidelines for welding work on the machine 55
2.4.14 Safety guidelines for working on the attachment 55
2.4.15 Safety guidelines for loading the machine with a crane 55
2.4.16 Safety notes for maintenance of hydraulic hoses and hose lines 55
2.4.17 Safety guidelines for maintenance work on machines with hydro
accumulators 56
2.4.18 Roll over protection (ROPS) 56
2.4.19 Equipment and attachment parts 57
2.4.20 Protection from vibrations 57
2.4.21 See and be seen 58
3 Control, operation 59
3.1 Control and operating elements 60
3.1.1 Operator’s cab 60
3.1.2 Control elements on the operator’s platform 62
3.1.3 Control elements on the operator’s platform 68
3.1.4 Display Hydraulic oil temperature 73
3.1.5 Hydraulic oil level indicator 74
3.2 Operation 75
3.2.1 Entry 75
3.2.2 Emergency exit 75
3.2.3 Door lock 77
3.2.4 Operator’s seat with mechanical suspension 78
3.2.5 Operator’s seat with pneumatic suspension 80
3.2.6 Seatbelt 83
3.2.7 Armrests 85
3.2.8 Heater, ventilation 85
3.2.9 Air conditioning system 87
3.2.10 Interior cab lighting and reading light 89
3.2.11 Inside and outside mirrors 90
3.2.12 Electric windshield wiper and washer system 91
3.2.13 Compartment for documentation 92
3.2.14 Back up warning device 92
3.2.15 Back-up alarm device can be turned off 93
3.2.16 Fire extinguisher 95
3.2.17 Rotating beacon 95
3.3 Operation 96
3.3.1 Operate the machine daily 96
3.3.2 Use of the machine in low or high ambient temperatures 102
3.3.3 Start the Diesel engine 103
3.3.4 Travel mode 108
3.3.5 Travel 114
3.3.6 Braking 116
3.3.7 Take the machine out of service 117
3.3.8 Working in water 122
3.3.9 Working with the attachment 123
3.3.10 Working with optional equipment 132
3.4 Install and remove the attachment 134
3.4.1 Installation guidelines for installation and removal of attachment parts 134
3.4.2 Counterweight installation and removal 135
3.4.3 Boom installation and removal 143
3.5 Transport 153
3.5.1 Transport the machine by truck or rail 153
3.5.2 Load the machine with the crane 156
3.6 Emergency operations 158
3.6.1 Function of emergency operation 158
3.6.2 Tow the machine 158
3.6.3 Jump start procedure 167
4 Operating problems 169
Problems – Cause – Remedy 170
4.1.1 Diesel engine 170
4.1.2 Hydraulic system 173
4.1.3 Travel gear, tracks 173
4.1.4 Electrical system 173
4.1.5 Heating system 174
4.1.6 Working equipment 174
4.2 Problem remedy 175
4.2.1 Change the fuses 175
5 Maintenance 181
5.1 Maintenance and inspection schedule 181
5.2 Fill quantities, lubrication schedule 186
5.2.1 Recommended lubricants 186
5.2.2 Recommended service items 186
5.2.3 Lubrication schedule 187
5.2.4 Lubrication schedule symbols 189
5.3 Lubricants and service items 190
5.3.1 General data 190
5.3.2 Diesel fuels 190
5.3.3 Lubricating oils for Diesel engines 191
5.3.4 Coolant for Diesel engines 193
5.3.5 Hydraulic oil 196
5.3.6 Lube oils for splitterboxes 201
5.3.7 Lube oils for travel gears 202
5.3.8 Oil for duo cone (slipring) seal – travel gear 203
5.3.9 Grease and other lubricants 203
5.3.10 Oil for hinges and joints 205
5.3.11 Lube oils for hoist winch 205
5.3.12 Lubricants for the hoist rope 206
5.4 Take oil samples 207
5.4.1 Taking oil samples and oil analysis 207
5.4.2 Take an oil sample on the hoist winch 211
5.5 Preparatory maintenance tasks 213 C:
5.5.1 Safety guidelines for maintenance 213 0
5.5.2 Maintenance position 213
5.5.3 Electrical system 216
5.6 Diesel engine 218
5.6.1 Check the engine oil level 218
5.6.2 Change the engine oil 219
5.6.3 Change the lube oil filter 221
5.6.4 Diesel engine: Check the arrangement and belly pans for contamination
and clean 221
5.6.5 Check and change the V-belt 222
5.6.6 Check the Diesel engine arrangement for leaks and condition 223
5.6.7 Check the intake and exhaust lines for mounting and leaks 224
5.6.8 Change the oil separator filter insert 224
5.6.9 Check the Diesel engine electrical system 225
5.6.10 Check the vibration damper 226
5.6.11 Change the heat flange 227
5.7 Cooling system 228
5.7.1 Check the coolant level 228
5.7.2 Clean the cooling system 230
5.7.3 Check the cooling system 230
5.7.4 Check the antifreeze concentration in the coolant 231
5.7.5 Change the coolant 236
5.8 Fuel system 239
5.8.1 Notes when working on the fuel system 239
5.8.2 Drain the fuel filter condensation 239
5.8.3 Drain water and sediments in the fuel tank 240
5.8.4 Empty and clean the fuel tank 241
5.8.5 Change the fuel filter cartridges 244
5.8.6 Bleed the fuel filter and the fuel system 247
5.8.7 Drain the condensation in the fuel separator 251
5.8.8 Clean the fuel separator 252
5.9 Air filter system 253
5.9.1 Clean and change the air filter 253
5.10 Hydraulic system 256
5.10.1 Check the oil level in the hydraulic tank and add oil 256
Clean the magnetic rod on the hydraulic tank
5.10.3 Change the return filter insert 260 ~
5.10.4 Change the replenishing circuit filter 262
5.10.5 Check the hydraulic system for function and leaks 262
5.10.6 Clean the oil cooler 263
5.10.7 Change the hydraulic oil 264
5.11 Splitterbox 266
5.11.1 Check the oil level 266
5.11.2 Change the gear oil 266
5.12 Electrical system 269
5.12.1 Welding work on the machine 269
5.12.2 Check indicator lights and lighting 269
5.12.3 Check the batteries 270
5.12.4 Change the light bulbs 272
5.13 Heater, ventilation, air conditioning system 274
5.13.1 Check the heater for function and leaks 274
5.13.2 Clean and change the heater – fresh air filter 275
5.13.3 Air conditioning system 276
5.13.4 Check and clean the drain valves 278
5.14 Travel gear 281
5.14.1 Check travel gear for external damage and leaks 281
5.14.2 Check the oil level 281
5.14.3 Change the oil 282
5.14.4 Travel gear duo cone (slipring) area 282
5.15 Track components 290
5.15.1 Check screws and nuts of track components for tight seating 290
5.15.2 Check carrier rollers, track rollers and idlers for leaks 291
5.15.3 Check and adjust the idler guides 291
5.15.4 Check and adjust the chain tension 295
5.15.5 Change the chain 298
5.15.6 Check track wear 304
5.16 Working attachment 305
5.16.1 Check boom attachment and lubricate 305
5.16.2 Maintenance tasks on the hoist winch 305
5.16.3 Check the function of the freefall device 310 C:
5.16.4 Check the cable pulleys and hook block for wear and function 0
5.16.5 Check the function of the hoist limit switch for the hook block 312 ~
5.16.6 Check and service the winch rope 313 0
5.16.7 Wear limit of wire cables due to broken wires 319 …J
5.16.8 Check the bearing play of the pins 321
5.17 Operator’s platform – tilt device 322
5.17.1 Raise the operator’s platform 322
5.17.2 Lower the operator’s platform 324
5.18 Overall machine 327
5.18.1 Check the machine for external damage 327
5.18.2 Check the windshield wiper 327
5.18.3 Hose clamp with spring pretension 328
5.19 Cleaning the machine 329
5.19.1 Wet clean the machine 329
5.20 Preservation tasks 331
5.20.1 Piston rod conservation 331
5.20.2 Taking the machine out of service 331
Index 333

Customer Support: [email protected]

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V