Liebherr Wheel Loader L566-1332 Operator’s manual 35057 – PDF DOWNLOAD

Description

Liebherr Wheel Loader L566-1332 Operator’s manual 35057 – PDF DOWNLOAD

FILE DETAILS:

Liebherr Wheel Loader L566-1332 Operator’s manual 35057 – PDF DOWNLOAD

Language : English
Pages :348
Downloadable : Yes
File Type : PDF
Size: 72.9 MB

DESCRIPTION:

Liebherr Wheel Loader L566-1332 Operator’s manual 35057 – PDF DOWNLOAD

Preface:

This operating manual has been written for the driver and for the maintenance personnel of the machine. It contains the following descriptions:

• Chapter 1: Product description
• Chapter 2: Safety regulations
• Chapter 3: Handling and operation
• Chapter 4: Malfunctions
• Chapter 5: Maintenance

This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.

Working with or on the machine includes:

• Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
• Servicing, including maintenance, inspection, and repairs.
• Transport or loading of the machine.

This manual helps the driver become acquainted with the machine and prevents malfunctions due to incorrect operation.

Observation of the operating manual by maintenance staff:

• Increases reliability during operation
• Extends the service life of your machine
• Reduces repair costs and downtime

This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.

• In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations. Also, observe the recognized technical regulations for safe and correct operation in addition to the operating manual and applicable national and local legal accident prevention rules.
• This operating manual contains all the information you need to operate and service your machine. Please note that some illustrations in this manual may show details and equipment that are different from those on your machine. On some pictures, protective devices and covers have been removed for a better view. We constantly make improvements to our machines, which means there may have been modifications to your machine that are not mentioned in this manual.
• However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.

Liability and warranty:

Because of the many products on offer from other manufacturers (such as fuels, lubricants, attachments, and replacement parts), Liebherr cannot test the suitability and faultless function of all third-party products in or on Liebherr products. The same applies to any effects caused by combining third-party products with Liebherr products.

• The use of third-party products together with Liebherr products is at the risk of the operator. Liebherr accepts no warranty or liability for damage of any kind in the event of breakdowns or damage to Liebherr machines caused by the use of third-party products.
• In addition, Liebherr will also reject any warranty claims for damage caused by improper use, insufficient maintenance, or failure to observe safety instructions.

Modifications, conditions, copyright:

• We reserve the right to make changes without notice as a result of technological development.
• The information and illustrations in this manual may not be reproduced, distributed, or used for commercial purposes. All rights under copyright law are expressly reserved.
• The warranty and liability terms contained in Liebherr’s general conditions of trade are not affected by the information in the manual.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr Wheel Loader L566-1332 Operator’s manual 35057 – PDF DOWNLOAD

Product description 17
1.1 Technical description 17
1.1.1 Overview of the complete machine 17
1.2 Technical data 18
1.2.1 Vibrations 18
1.2.2 CO2 emission of diesel engine 19
1.2.3 Sound level 19
1.2.4 Diesel engine 20
1.2.5 Electrical system 20
1.2.6 Travel drive 20
1.2.7 Axles 21
1.2.8 Braking 21
1.2.9 Steering 22
1.2.10 Working hydraulics 22
1.2.11 Lift arms 22
1.2.12 Cab 23
1.2.13 Heating, ventilation 23
1.2.14 Air conditioning 23
1.2.15 Refuelling pump 24
1.2.16 Tow hitch 24
1.2.17 Ballast 24
1.2.18 Tyres 25
1.2.19 Snow chains or guard chains 27
1.2.24 Working attachment: high dump bucket 33
1.2.25 Working attachment: forklift 34
copyright© Liebherr-Werk Bischofshofen GmbH 2019
L556-1332 / 35057 llEBHERR 9
Contents Operator’s manual
1.2.27 Working attachment: log grappler 35
2 Safety warnings, signs 39
2.1 Warning symbols 39
2.1.1 Other designations 39
2.1.2 Additional rules and guidelines 40
2.2 Proper use 40
2.3 Foreseeable misuse 41
2.4 Signs on the machine 41
2.4.1 Safety signs 41
2.4.2 Information signs 43
2.4.3 Type plate 46
2.5 Safety instructions 47
2.5.1 General safety instructions 47
2.5.2 Instructions on preventing crushing injuries and burns 48
2.5.3 Instructions on preventing fires and explosions 49
2.5.4 Safety instructions for start-up 49
2.5.5 Safety precautions during start-up 50
2.5.6 Instructions for safe working 50
2.5.7 Safety instructions for driving on slopes 51
2.5.8 Parking safely 51
2.5.9 Transporting the machine safely 52
2.5.10 Towing the machine safely 52
2.5.11 Measures for ensuring safe maintenance 53
2.5.12 Safety instructions for maintenance work on machines with hydro
accumulators 55
2.5.13 Safety instructions for welding work on the machine 55
2.5.14 Safety instruction for working on the working attachment 56
2.5.15 Safety instructions for transporting the machine by crane 56
Operator’s manual Contents
3 Handling and operation 61
3.1 Control elements 61
3.1.1 Cab 61
3.1.2 Display 62
3.1.3 Control unit 62
3.1.4 Switches and buttons 63
3.1.5 Control lever 64
3.2 Handling 66
3.2.1 Battery main switch 66
3.2.2 Articulation lock 66
3.2.3 Entering and leaving machine 68
3.2.4 Cab window 70
3.2.5 Emergency exit 71
3.2.6 Fire extinguisher 72
3.2.7 Driver’s seat 73
3.2.8 Safety belt 81
3.2.9 Steering wheel 82
3.2.10 Starting switch 84
3.2.11 Immobilizer 85
3.2.12 Driver identification 88
3.2.13 Steering-column switch 89
3.2.14 Lighting 90
3.2.15 Interior lighting of the driver’s cab 94
3.2.16 Display 94
3.2.17 Control lever 126
3.2.18 Mini-joystick 129
3.2.19 Heater, air conditioning 136
3.2.20 Rear window heater and exterior mirror heater (option) 140
3.2.28 LiDAT 151
3.3 Operation 155
3.3.1 Putting into service daily 155
3.3.2 Starting diesel engine 157
3.3.3 Travel mode 159
3.3.4 Driving on public roads 169
3.3.5 Shutting down the machine 170
3.3.6 Moving the working attachment 174
3.3.7 Regenerating the diesel particulate filter 182
3.3.8 Refuelling pump: Refuelling procedure 189
3.3.9 Forklift 190
3.3.10 2in1 steering 192
3.3.11 Joystick steering 194
3.4 Working methods 202
3.4.1 Picking up material 202
3.4.2 Transporting and moving material 203
3.4.3 Emptying the working attachment 204
3.4.4 Handling materials with high dump buckets 205
3.4.5 Loading with clamp buckets 206
3.4.6 Grading work 206
3.4.7 Removing material from a slope or wall 207
3.4.8 Loading a transport vehicle 209
3.4.9 Excavation 211
3.5 Fitting and removing the attachment 213
3.5.1 Removing the working attachment from the quick coupler 213
3.5.2 Fitting working attachments to the quick coupler 215
3.6 Transport 219
3.6.1 Transporting the machine 219
3.6.2 Transport safety retainer 223 C: ill
3.7.3 Emergency steering 230 …J
3.7.4 Jump starting procedure 231
copyright© Liebherr-Werk Bischofshofen GmbH 2019
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Operator’s manual Contents
4 Malfunctions 233
4.1 Servicecodes 233
4.1.1 Service code indicator in the display 233
4.2 Problems – Cause – Remedy 234
4.2.1 Warning symbols 234
4.2.2 SCR system warning symbols 235
4.2.3 Troubleshooting for the diesel engine and fuel system 236
4.2.4 Troubleshooting the Liebherr central lubrication system 239
4.3 Problem remedy 241
4.3.1 Replacing fuses 241
5 Maintenance 249
5.1 Maintenance and inspection schedule 249
5.2 Filling quantities and lubrication chart 254
5.2.1 Recommended lubricants 254
5.2.2 Recommended operating fluids 254
5.2.3 Lubrication chart 255
5.3 Lubricants and fuels 259
5.3.1 General information on changing lubricants and fuels 259
5.3.2 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 259
5.3.3 Diesel fuels 260
5.3.4 Diesel exhaust fluid 260
5.3.5 Engine oils 261
5.3.6 Refrigerant 262
5.3.7 Coolant 262
5.3.8 Hydraulic oil 263
5.3.9 Splitter box oil 264
5.3.10 Gear oil 264
5.5.1 Maintenance positions 268
5.5.2 Opening the service hatches 269
copyright© Liebherr-Werk Bischofshofen GmbH 2019
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Contents Operator’s manual
5.5.3 Turning off the battery main switch 273
5.6 Overall machine 275
5.6.1 Checking the machine is in the proper condition 275
5.6.2 Removing loose parts, dirt, ice and snow from machine 276
5.6.3 Checking the hydraulic lines for damage 276
5.6.4 Cleaning the machine 281
5.6.5 Shutting down the machine for a lengthy period 283
5.6.6 Deactivating the machine 284
5.7 Drive group 285
5.7.1 Checking diesel engine oil level 285
5.7.2 Checking diesel engine belt drive 287
5.7.3 Fuel tank: Draining off condensate and sediment 288
5.7.4 Fuel pre-filter: Draining off condensate 289
5.7.5 Air filter system: Cleaning the service cover and dust discharge valve 290
5.7.6 Cleaning or changing the main element of the air filter system 292
5.7.7 Air filter system: Changing the safety element 295
5.7.8 Splitter box: Checking the oil level 296
5.7.9 Engine: Checking for leaks, contamination and damage 298
5.8 Cooling system 300
5.8.1 Cooling system: Checking the coolant level 300
5.8.2 Checking concentration of anti-freeze and corrosion protection agent or
corrosion inhibitor in coolant 301
5.8.3 Cleaning the cooling system 308
5.9 Hydraulic components 310
5.9.1 Hydraulic tank: Checking the oil level 310
5.10 Steering system 313
5.10.1 Steering: Checking the function 313
5.10.2 Steering cylinders: Lubricating the bearings 313
5.11 Brake system 315
5.13 Gearbox 319
5.13.1 Transmission: checking the oil level 319
copyright© Liebherr-Werk Bischofshofen GmbH 2019
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Operator’s manual Contents
5.14 Axles and drive shafts 323
5.14.1 Checking the tyre pressure 323
5.14.2 Checking the wheel tightness 323
5.15 Steel parts of the basic machine 325
5.15.1 Lubricating the articulation bearing and the rear axle oscillating bearing 325
5.15.2 Cooler hood: Lubricating moving parts with penetrating oil 325
5.15.3 Engine hood: Lubricating moving parts with penetrating oil 326
5.15.4 Right cab access: Lubricating moving parts with penetrating oil 327
5.15.5 Service hatches: Cleaning and maintaining the seals 327
5.16 Working attachment 329
5.16.1 Lubricating the lift arms and working attachment 329
5.16.2 Lift arms: Checking the bucket bearing seals 330
5.16.3 Bucket: Check the teeth or undercut blade for wear and replace if
necessary 331
5.16.4 Lubricate and test the bearings on the quick coupler. 334
5.16.5 High dump bucket: Lubricating the bearing 335
5.17 Operator’s cab, heating and air conditioning 336
5.17.1 Operator’s cab: cleaning the fresh and recirculated air filters 336
5.17.2 Safety belt: Checking the condition and function 337
5.17.3 Windscreen washer system: Checking the function 338
5.17.4 Windscreen washer system: Topping up windscreen washer fluid 338
5.17.5 Cab: Lubricating the lock and cylinder with penetrating oil 339
5.17.6 Cab: Cleaning and maintaining the seals 340
5.17.7 Heating and air conditioning unit: Testing the function 340
5.18 Lubrication system 341
5.18.1 Central lubrication system: Checking the grease level in the reservoir 341
5.18.2 Central lubrication system: Checking the pipes, hoses and lubrication
points for leaks and damage 342
5.18.3 Central lubrication system: Checking the lubrication of the bearings 342
Index 343

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