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Liebherr Wheel Loader L586-461(USA/CAN) Operator’s manual 40351 – PDF DOWNLOAD

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Liebherr Wheel Loader L586-461(USA/CAN) Operator’s manual 40351 – PDF DOWNLOAD

Product identification
Manufacturer: Liebherr-Werk BischofshofenGmbH
Type:L586
Type no.:461 (USA/CAN)
from serial number:40351

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Description

Liebherr Wheel Loader L586-461(USA/CAN) Operator’s manual 40351 – PDF DOWNLOAD

FILE DETAILS:

Liebherr Wheel Loader L586-461(USA/CAN) Operator’s manual 40351 – PDF DOWNLOAD

Language : English
Pages :372
Downloadable : Yes
File Type : PDF
Size: 85.5 MB

DESCRIPTION:

Liebherr Wheel Loader L586-461(USA/CAN) Operator’s manual 40351 – PDF DOWNLOAD

Product identification
Manufacturer: Liebherr-Werk BischofshofenGmbH
Type:L586
Type no.:461 (USA/CAN)
from serial number:40351

Preface:

This operating manual has been written for the driver and for the maintenance personnel of the machine. It contains the following descriptions:

  • Chapter 1: Product description
  • Chapter 2: Safety regulations
  • Chapter 3: Handling and operation
  • Chapter 4: Malfunctions
  • Chapter 5: Maintenance

This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.

Working with or on the machine includes:

  • Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
  • Servicing, including maintenance, inspection, and repairs.
  • Transport or loading of the machine.

This manual helps the driver become acquainted with the machine and prevents malfunctions due to incorrect operation.

Observation of the operating manual by maintenance staff:

  • Increases reliability during operation
  • Extends the service life of your machine
  • Reduces repair costs and downtime

This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.

  • In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations. Also, observe the recognized technical regulations for safe and correct operation in addition to the operating manual and applicable national and local legal accident prevention rules.
  • This operating manual contains all the information you need to operate and service your machine. Please note that some illustrations in this manual may show details and equipment that are different from those on your machine. On some pictures, protective devices and covers have been removed for a better view. We constantly make improvements to our machines, which means there may have been modifications to your machine that are not mentioned in this manual.
  • However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.

Liability and warranty:

Because of the many products on offer from other manufacturers (such as fuels, lubricants, attachments, and replacement parts), Liebherr cannot test the suitability and faultless function of all third-party products in or on Liebherr products. The same applies to any effects caused by combining third-party products with Liebherr products.

  • The use of third-party products together with Liebherr products is at the risk of the operator. Liebherr accepts no warranty or liability for damage of any kind in the event of breakdowns or damage to Liebherr machines caused by the use of third-party products.
  • In addition, Liebherr will also reject any warranty claims for damage caused by improper use, insufficient maintenance, or failure to observe safety instructions.

Modifications, conditions, copyright:

  • We reserve the right to make changes without notice as a result of technological development.
  • The information and illustrations in this manual may not be reproduced, distributed, or used for commercial purposes. All rights under copyright law are expressly reserved.
  • The warranty and liability terms contained in Liebherr’s general conditions of trade are not affected by the information in the manual.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Liebherr Wheel Loader L586-461(USA/CAN) Operator’s manual 40351 – PDF DOWNLOAD
Contents

1 Product description 17
1.1 Technical description 17
1.1.1 Overview of the complete machine 17
1.2 Technical data 19
1.2.1 Information on vibrations 19
1.2.2 Sound emission 20
1.2.3 Engine 20
1.2.4 Electrical system 21
1.2.5 Travel drive 21
1.2.6 Axles 22
1.2.7 Braking 22
1.2.8 Steering 23
1.2.9 Working hydraulics 23
1.2.10 Working attachment 24
1.2.11 Driver’s cab 24
1.2.12 Heating, air conditioning 24
1.2.13 Air conditioning 25
1.2.14 Diesel particle filter 25
1.2.15 Refuelling pump 25
1.2.16 Towing device 25
1.2.17 Ballast 26
1.2.18 Tyres 27
1.2.19 Snow chains or guard chains 29
1.2.20 Tyres with foam 29
1.2.21 Complete machine with bucket (Z kinematics) 30
1.2.22 Attachment – light material bucket 32
1.2.23 Attachment – forklift 33
copyright © Liebherr-Werk Bischofshofen GmbH 2016
LIEBHERR 9
L 586-461 (USA/CAN) /40351
Contents
Operator’s manual
2 Safety warnings, signs 37
21 Warning symbols 37
21.1 Other designations 37
2.1.2 Additional rules and guidelines 38
2.2 Proper use 38
2.3 Signs on the machine 38
2.3.1 Safety decals 39
2.3.2 Information decals 43
23.3 Type plates 51
2.4 Safety instructions 52
2.41 General safety instructions 52
2.42 Instructions on preventing crushing injuries and burns 53
2.4.3 Instructions on preventing fires and explosions 53
2.44 Safety instructions for start-up 54
2.4.5 Safety precautions during start-up 54
2.46 Instructions for safe working 55
2.47 Safety instructions for driving on slopes 56
2.48 Parking safely 56
2.49 Transporting the machine safely 56
2.4.10 Towing the machine safely 57
2.4.11 Measures for ensuring safe maintenance 57
2.4.12 Safety instructions for maintenance work on machines with hydro
accumulators 60
2.4.13 Safety instructions for welding work on the machine 60
2.4.14 Instructions for working safely on the attachment 60
2.4.15 Safety instructions for transporting the machine by crane 61
2.4.16 Safe maintenance of hydraulic hoses and hose lines 61
2.417 Roll-over protection structure (ROPS) and falling object protection
structure (FOPS) 62
2.4.18 Attachments and accessories 62
2.4.19 Protection against vibrations 63
2.4.20 See and be seen 63
3 Handling and operation 65
3.1 Control elements 65
3.1.1 Driver’s cab 653.2 Handling 67
3.2.1 Battery main switch 87
3.2.2 Articulation lock 67
3.2.3 Cab access 69
3.2.4 Right hinged window 70
3.2.56 Emergency exit 71
3.2.6 Driver’s seat with mechanical suspension 72
3.2.7 Driver’s seat with pneumatic suspension 77
3.2.8 Driver’s seat with active suspension 83
3.29 Seat belt 91
3.2.10 Steering wheel 92
3.2.11 Control panel 93
3.2.12 Start switch 95
3.2.13 Electronic drive interlock 95
3.2.14 Driver identification 99
3.2.15 Steering column switch 101
3.2.16 Lighting 103
3.2.17 Interior cab lighting 106
3.2.18 Display unit 107
3.2.19 Mechanical hour meter 127
3.2.20 Control units 128
3.2.21 Buttons/switches for optional equipment 138
3.2.22 LIEBHERR control lever 141
3.2.23 Control lever for additional working functions 146
3.2.24 Heater/air conditioner 147
3.2.25 Rear window heater and mirror heater (optional) 151
3.2.26 Interior and exterior mirrors 152
3.2.27 Sun visor 152
3.2.28 Radio 153
3.2.29 Windscreen wiper and washer system 154
3.2.30 Liebherr automatic central lubrication system 156
3.2.31 Back-up alarm 160
3.2.32 Reversible fan drive 163
3.2.33 LIiDAT 165
3.3 Operation 166
3.3.1 Daily start-up 166
3.3.2 Starting the engine 168
3.3.3 Driving 172
3.3.4 Shutting down the machine 187
3.3.5 Automatic engine shutdown 190
3.3.6 Operating the lift arms 190
3.3.7 Diesel particulate filter 198
3.3.8 Filling the tank using the filling pump 202
3.4 Working methods 205
3.4.1 Picking up and moving material 205
3.4.2 Transporting and moving material 206
3.4.3 Grading work 208
3.44 Loading a heap 209
3.45 Removing material from a slope or wall 21
3.4.6 Loading a transport vehicle 212
3.4.7 Excavation 216
3.5 Fitting and removing the attachment 219
3.5.1 Operating the quick-change device with the control lever for additional
working functions 219
3.5.2 Operating the quick-change device with the quick-change device button 225
3.5.3 Operating the quick-change device with comfort or button control 231
3.6 Transport 240
3.6.1 Transporting the machine 240
3.7 Emergency operation 245
3.7.1 Towing the machine 245
3.7.2 Emergency steering 250
3.7.3 Jump starting 251
4 Malfunctions 253
4.1 Servicecodes 253
4.1.1 Service code indication on the display 253
4.2 Problems – Cause – Remedy 272
42.1 Visible and audible warning signals 272
4.2.2 Troubleshooting the LIEBHERR automatic central lubrication system 273
4.3 Problem remedy 275
4.3.1 Replacing fuses 275
5 Maintenance 281
5.1 Maintenance and inspection schedule 281
5.2 Filling quantities and lubrication chart 286
5.2.1 Recommended lubricants 286
5.2.2 Recommended operating fluids 287
52.3 Lubrication chart 287
5.3 Lubricants and fuels 290
5.3.1 General information on changing lubricants and fuels 290
5.3.2 Converting the hydraulic system from mineral oils to environmentally
harmless hydraulic fluids 290
5.3.3 Diesel fuels 291
5.3.4 Lubricating oils for diesel engines 292
5.3.6 Coolants for diesel engines 294
5.3.6 Hydraulic oil 297
5.3.7 Lubricating oils for splitter boxes 301
5.3.8 Lubricating oils for transmissions 301
5.3.9 Lubricating oils for axles 302
5.3.10 Lubrication grease and other lubricants 303
5.4 Preparatory tasks for maintenance 305
54.1 Safety precautions for maintenance 305
5.4.2 Maintenance positions 306
5.4.3 Opening the service hatches, doors and hoods 307
5.4.4 Turning off the battery main switch 31
5.5 Complete machine 312
5.5.1 Remove loose parts, dirt, ice and snow from the machine 312
5.5.2 Checking the machine for external damage 312
5.5.3 Making sure the bolted connections are tight 312
5.5.4 Sealing leaks 312
5.5.5 Carry out corrosion protection on machines that work with salt and
artificial fertilizers 312
5.5.6 Replacing VCI capsules 313
5.6 Diesel engine 314
5.6.1 Checking the engine oil level 314
5.6.2 Changing the engine oil 314
5.6.3 Changing the engine oil filter 315
5.6.4 Checking the engine heating flange 317
5.6.5 Changing the fuel pre-filter 317
5.6.6 Changing the fuel fine filter 319
5.6.7 Draining off condensate from the fuel pre-filter 320
5.6.8 Bleeding the fuel system 321
5.6.9 Draining off condensate and sediment from the fuel tank 324
5.6.10 Cleaning the air filter service cap and dust extraction valve 325
5.6.11 Changing the air filter main element 326
5.6.12 Changing the air filter secondary element 327
5.7 Splitter box 329
5.7.1 Checking the oil level in the splitter box 329
5.8 Cooling system 330
5.8.1 Checking the coolant antifreeze and corrosion inhibitor concentration 330
5.8.2 Cleaning the cooling system 335
5.8.3 Changing the coolant 336
5.9 Working hydraulics 339
5.9.1 Checking the oil level in the hydraulic tank 339
5.9.2 Checking and cleaning the magnetic rod on the hydraulic tank 340
5.10 Steering system 342
5.10.1 Testing the steering 342
5.11 Brake system 343
5.11.1 Testing the service brake and parking brake 343
5.12 Electrical system 345
5.12.1 Checking the indicator lamps 345
5.12.2 Checking the lights 345
5.13 Transmission 346
5.13.1 Checking the transmission oil level 346
5.14 Axles and tyres 348
5.14.1 Checking the tightness of the wheels (once after 50, 100 and 250 h) 348
5.14.2 Checking the cardan shafts 348
5.14.3 Checking the tyre pressure 349
5.15 Central lubrication system 351
5.16.1 Checking the lubrication system grease reservoir level 351
Operator’s manual
Contents
5.15.2 Checking the pipes, hoses and lubrication points of the lubrication
system 352
5.15.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the central lubrication system 352
5.16 Cab, heating and air-conditioning 353
5.16.1 Greasing the cab door hinges 353
5.16.2 Checking / topping up the windscreen washer reservoir 353
5.16.3 Cleaning the fresh air and recirculated air filter 354
5.16.4 Changing the fresh air and recirculated air filter 355
5.17 Lift arms and quick-change device 357
5.17.1 Lubricating the lift arms and attachment 357
5.17.2 Checking the bucket bearing seals and the bearing bushings on the lift
arms 357
5.17.3 Lubricating and testing the quick-change device 359
5.18 Cleaning the machine 361
5.18.1 Washing the machine 361
5.19 Corrosion protection 363
5.19.1 Protecting the piston rods from corrosion 363
5.19.2 Protecting the fuel tank from corrosion 363
5.20 Deactivating the machine 364
Index 365

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  • This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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