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Liebherr Wheel Loaders L507-1259 Operator’s Manual 40532 – PDF DOWNLOAD
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Liebherr Wheel Loaders L507-1259 Operator’s Manual 40532 – PDF DOWNLOAD
Product ID
Manufacturer:Liebherr-Werk Bischofshofen GmbH
Type:L507
Type no.:1259
From Serial no:40532
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Description
Liebherr Wheel Loaders L507-1259 Operator’s Manual 40532 – PDF DOWNLOAD
FILE DETAILS:
Liebherr Wheel Loaders L507-1259 Operator’s Manual 40532 – PDF DOWNLOAD
Language : English
Pages :256
Downloadable : Yes
File Type : PDF
Size: 56.2 MB
DESCRIPTION:
Liebherr Wheel Loaders L507-1259 Operator’s Manual 40532 – PDF DOWNLOAD
Product ID
Manufacturer:Liebherr-Werk Bischofshofen GmbH
Type:L507
Type no.:1259
From Serial no:40532
Preface:
This operating manual has been written for the driver and for the maintenance personnel of the machine.
It contains the following descriptions:
- Chapter 1: Product description
- Chapter 2: Safety regulations
- Chapter 3: Handling and operation
- Chapter 4: Malfunctions
- Chapter 5: Maintenance
This operating manual must be carefully read before initial operation and should be read and used later at regular intervals by anyone who carries out work on the machine.
Working with or on the machine includes:
- Operation, including equipping, troubleshooting during operation, removing production debris, maintenance, removing operating and auxiliary materials.
- Servicing, including maintenance, inspection, and repairs.
- Transport or loading the machine.
This manual helps the driver to become acquainted with the machine and prevents malfunctions due to incorrect operation.
Observation of the operating manual by maintenance staff:
- Increases reliability during operation.
- Extends the service life of your machine.
- Reduces repair costs and downtime.
This manual must be kept with the machine. Make sure a copy is always kept in the glove compartment of the driver’s cab.
In addition to the operating manual, follow the instructions based on existing national accident prevention and environmental protection regulations.
In addition to the operating manual and applicable national and local legal accident prevention rules, observe the recognized technical regulations for safe and correct operation.
This operating manual contains all the information you need to operate and service your machine.
- Some illustrations in this manual may show details and equipment that are different from those on your machine.
- On some pictures, protective devices and covers have been removed for a better view.
- We constantly make improvements to our machines, which means there may have been modifications to your machine which are not mentioned in this manual.
However, if you should require explanations or information, the Liebherr technical information and customer services departments will be happy to provide assistance.
Liability and warranty:
Because of the many products on offer from other manufacturers (such as fuels, lubricants, attachments, and replacement parts), Liebherr cannot test the suitability and faultless function of all third-party products in or on Liebherr products. The same applies to any effects caused by combining third-party products with Liebherr products.
- The use of third-party products together with Liebherr products is at the risk of the operator. Liebherr accepts no warranty or liability for damage of any kind in the event of breakdowns or damage to Liebherr machines caused by the use of third-party products.
- In addition, Liebherr will also reject any warranty claims for damage caused by improper use, insufficient maintenance, or failure to observe safety instructions.
Modifications, conditions, copyright
- We reserve the right to make changes without notice as a result of technological development.
- The information and illustrations in this manual may not be reproduced, distributed, or used for commercial purposes. All rights under copyright law are expressly reserved.
- The warranty and liability terms contained in Liebherr’s general conditions of trade are not affected by the information in the manual.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Liebherr Wheel Loaders L507-1259 Operator’s Manual 40532 – PDF DOWNLOAD
LBH/M1836928/12/12-2017/en
Contents
1 Product description 17
1.1 Technical description 17
1.1.1 Overview of the entire machine 17
1.2 Technical data 18
1.2.1 Information on vibrations 18
1.2.2 Noise level 19
1.2.3 Engine 19
1.2.4 Electrical system 19
1.2.5 Travel drive 20
1.2.6 Axles 20
1.2.7 Braking 20
1.2.8 Steering 21
1.2.9 Working hydraulics 21
1.2.10 Liftarms 21
1.2.11 Driver’s cab 21
1.2.12 Heating, ventilation 22
1.2.13 Air conditioning 22
1.2.14 Tow hitch 22
1.2.15 Tyres 23
1.2.16 Snow chains or guard chains 24
1.2.17 Foam-filled tyres 25
1.2.18 Complete machine with bucket 25
1.2.19 Attachment: Light material bucket with undercut blade 27
1.2.20 Attachment: 4 in 1 bucket 28
1.2.21 Attachment: Forklift 29
2 Safety warnings, signs 33
2.1 Warming symbols 33
21.1 Other designations 33
1.1 Technical description 17
1.1.1 Overview of the entire machine 17
1.2 Technical data 18
1.2.1 Information on vibrations 18
1.2.2 Noise level 19
1.2.3 Engine 19
1.2.4 Electrical system 19
1.2.5 Travel drive 20
1.2.6 Axles 20
1.2.7 Braking 20
1.2.8 Steering 21
1.2.9 Working hydraulics 21
1.2.10 Liftarms 21
1.2.11 Driver’s cab 21
1.2.12 Heating, ventilation 22
1.2.13 Air conditioning 22
1.2.14 Tow hitch 22
1.2.15 Tyres 23
1.2.16 Snow chains or guard chains 24
1.2.17 Foam-filled tyres 25
1.2.18 Complete machine with bucket 25
1.2.19 Attachment: Light material bucket with undercut blade 27
1.2.20 Attachment: 4 in 1 bucket 28
1.2.21 Attachment: Forklift 29
2 Safety warnings, signs 33
2.1 Warming symbols 33
21.1 Other designations 33
2.1.2 Additional rules and guidelines 34
2.2 Proper use 34
2.3 Signs on the machine 34
2.3.1 Safety signs 35
2.3.2 Information signs 38
23.3 Type plate 45
2.4 Safety instructions 46
2.41 General safety instructions 46
2.4.2 Instructions on preventing crushing injuries and burns 47
2.4.3 Instructions on preventing fires and explosions 48
2.44 Safety instructions for start-up 48
2.45 Safety precautions during start-up 49
2.4.6 Instructions for safe working 49
2.4.7 Safety instructions for driving on slopes 50
2.48 Parking safely 50
2.49 Transporting the machine safely 51
2.410 Towing the machine safely 51
2.411 Measures for ensuring safe maintenance 52
2.4.12 Safety instructions for maintenance work on machines with hydro
2.4.12 Safety instructions for maintenance work on machines with hydro
accumulators 54
2.413 Safety instructions for welding work on the machine 55
2.4.14 Safety instruction for working on the working attachment 55
2.4.15 Safety instructions for transporting the machine by crane 55
2.4.16 Safe maintenance of hydraulic hoses and hose lines 56
2.417 Roll over protective structure (ROPS) and falling object protection
2.417 Roll over protective structure (ROPS) and falling object protection
structure (FOPS) 56
2.4.18 Attachments and accessories 57
2.4.19 Protection against vibrations 57
2.4.20 See and be seen 58
2.421 Danger area of the machine 59
3 Handling and operation 61
3.1 Control elements 61
3.1.1 Driver’s cab 61
3.1.2 Display 62
3.1.3 Switches and buttons 62
3.1.4 Control lever 63
3.2 Handling 65
3.2.1 Battery main switch 65
3.2.2 Articulation lock 65
3.2.3 Cab access 66
3.2.4 Hinged right cab door 68
3.2.5 Emergency exit 69
3.2.6 Fire extinguisher 70
3.2.7 Driver’s seat 71
3.2.8 Safety belt 77
3.29 Steering wheel 77
3.2.10 Starting switch 79
3.2.11 Electronic immobilizer 79
3.2.12 Steering-column switch 81
3.2.13 Lighting 82
3.2.14 Interior lighting of the driver’s cab 86
3.2.15 Display 86
3.2.16 Control lever 88
3.2.17 Controlling a working attachment with an independent hydraulic circuit 90
3.2.18 Heating, ventilation, air conditioning (optional) 95
3.2.19 Interior and exterior mirrors 97
3.2.20 Sun visor 98
3.2.21 Radio 98
3.2.22 Windscreen washer system 98
3.2.23 Back-up alam 100
3.2.24 Reversible fan drive 103
3.2.25 LiDAT 104
3.3 Operation 105
3.3.1 Daily start-up 105
3.3.2 Starting the diesel engine 107
3.3.3 Driving 108
3.3.4 Driving on public roads 113
3.3.56 Shutting down the machine 114
3.3.6 Moving the working attachment 117
3.3.7 Regenerate the diesel particulate filter 124
3.2 Handling 65
3.2.1 Battery main switch 65
3.2.2 Articulation lock 65
3.2.3 Cab access 66
3.2.4 Hinged right cab door 68
3.2.5 Emergency exit 69
3.2.6 Fire extinguisher 70
3.2.7 Driver’s seat 71
3.2.8 Safety belt 77
3.29 Steering wheel 77
3.2.10 Starting switch 79
3.2.11 Electronic immobilizer 79
3.2.12 Steering-column switch 81
3.2.13 Lighting 82
3.2.14 Interior lighting of the driver’s cab 86
3.2.15 Display 86
3.2.16 Control lever 88
3.2.17 Controlling a working attachment with an independent hydraulic circuit 90
3.2.18 Heating, ventilation, air conditioning (optional) 95
3.2.19 Interior and exterior mirrors 97
3.2.20 Sun visor 98
3.2.21 Radio 98
3.2.22 Windscreen washer system 98
3.2.23 Back-up alam 100
3.2.24 Reversible fan drive 103
3.2.25 LiDAT 104
3.3 Operation 105
3.3.1 Daily start-up 105
3.3.2 Starting the diesel engine 107
3.3.3 Driving 108
3.3.4 Driving on public roads 113
3.3.56 Shutting down the machine 114
3.3.6 Moving the working attachment 117
3.3.7 Regenerate the diesel particulate filter 124
3.3.8 Forklift 127
3.4 Working methods 130
3.41 Picking up material 130
3.41 Picking up material 130
3.4.2 Transporting and moving material 131
3.4.3 Emptying the working attachment 132
3.44 Handling materials with high dump buckets 133
3.4.5 Loading with clamp buckets 134
3.46 Grading work 134
3.4.7 Removing material from a slope or wall 135
3.4.8 Loading a transport vehicle 137
3.4.9 Excavation 139
3.5 Fitting and removing the attachment 141
3.5.1 Removing the working attachment from the quick-change device 141
3.5.1 Removing the working attachment from the quick-change device 141
3.5.2 Attaching working attachments to the quick-change device 143
3.6 Transport 147
3.6.1 Transporting the machine 147
3.6.1 Transporting the machine 147
3.7 Emergency modes 152
3.7.1 Lowering the lift arms if the engine fails 152
3.7.1 Lowering the lift arms if the engine fails 152
3.7.2 Towing the machine 153
3.7.3 Jump starting 158
4 Malfunctions 161
4.1 Servicecodes 161
4.1.1 Service code indicator in the display 161
4.1 Servicecodes 161
4.1.1 Service code indicator in the display 161
4.1.4 Malfunction display service codes 163
4.2 Problems – Cause – Remedy 165
421 Warning symbols 165
421 Warning symbols 165
4.2.2 Troubleshooting 165
4.3 Problem remedy 169
4.3.1 Replacing fuses 169
4.3.1 Replacing fuses 169
5 Maintenance 173
5.1 Maintenance and inspection schedule 173
5.2 Filling quantities and lubrication chart 178
52.1 Recommended lubricants 178
5.1 Maintenance and inspection schedule 173
5.2 Filling quantities and lubrication chart 178
52.1 Recommended lubricants 178
5.2.2 Recommended operating fluids 179
5.2.3 Lubrication chart 179
Lubricants and fuels 182
5.3.1 General information on changing lubricants and fuels 182
5.3.2 Converting the hydraulic system from mineral oils to environmentally
5.2.3 Lubrication chart 179
Lubricants and fuels 182
5.3.1 General information on changing lubricants and fuels 182
5.3.2 Converting the hydraulic system from mineral oils to environmentally
harmless hydraulic fluids 182
5.3.3 Diesel fuels 183
5.3.4 Lubricating oils for diesel engines 184
5.3.5 Refrigerant 186
53.6 Coolant 186
5.3.7 Hydraulic oil 187
5.3.8 Lubricating oils for axles and transmissions 190
5.3.9 Brake oil 191
5.3.10 Lubrication grease and other lubricants 191
Safety precautions 194
Preparatory tasks for maintenance 195
5.5.1 Maintenance positions 195
5.5.2 Opening the service hatches 196
5.5.3 Turning off the battery main switch 198
Overall machine 200
5.6.1 Checking the machine for external damage 200
5.6.2 Removing loose parts, dirt, ice and show from the machine 200
5.6.3 Checking the hydraulic lines for damage 200
5.6.4 Cleaning the machine 204
5.6.5 Shutting down the machine for a lengthy period 206
5.6.6 Deactivating the machine 206
56.7 Checking the machine for leaks 206
5.6.8 Making sure the bolted connections are tight 206
5.6.9 Corrosion protection system for use with salt and artificial fertilisers
5.3.3 Diesel fuels 183
5.3.4 Lubricating oils for diesel engines 184
5.3.5 Refrigerant 186
53.6 Coolant 186
5.3.7 Hydraulic oil 187
5.3.8 Lubricating oils for axles and transmissions 190
5.3.9 Brake oil 191
5.3.10 Lubrication grease and other lubricants 191
Safety precautions 194
Preparatory tasks for maintenance 195
5.5.1 Maintenance positions 195
5.5.2 Opening the service hatches 196
5.5.3 Turning off the battery main switch 198
Overall machine 200
5.6.1 Checking the machine for external damage 200
5.6.2 Removing loose parts, dirt, ice and show from the machine 200
5.6.3 Checking the hydraulic lines for damage 200
5.6.4 Cleaning the machine 204
5.6.5 Shutting down the machine for a lengthy period 206
5.6.6 Deactivating the machine 206
56.7 Checking the machine for leaks 206
5.6.8 Making sure the bolted connections are tight 206
5.6.9 Corrosion protection system for use with salt and artificial fertilisers
(optional): Carrying out corrosion protection 207
5.6.10 Oil analyses 207
Drive group 214
5.7.1 Checking the engine oil level 214
5.7.2 Draining off condensate from the fuel pre-filter 214
5.7.3 Changing the fuel pre-filter insert 215
5.7.4 Changing the fuel fine filter 216
5.6.10 Oil analyses 207
Drive group 214
5.7.1 Checking the engine oil level 214
5.7.2 Draining off condensate from the fuel pre-filter 214
5.7.3 Changing the fuel pre-filter insert 215
5.7.4 Changing the fuel fine filter 216
L507-1259 / 40532
copyright ® Liebherr-Werk Bischofshofen GmbH 2017
LIEBHERR 13
Contents Operator’s manual
5.7.5 Cleaning the air filter service cover and dust discharge valve 218
Contents Operator’s manual
5.7.5 Cleaning the air filter service cover and dust discharge valve 218
5.7.6 Cleaning or changing the main filter element 219
5.7.7 Changing the air filter safety element 222
5.8 Cooling system 224
5.8.1 Checking the coolant level 224
5.8.1 Checking the coolant level 224
5.8.2 Checking the coolant anti-freeze and corrosion inhibitor concentration 225
5.8.3 Cleaning the cooling system 229
5.9 Hydraulic components 231
5.9.1 Checking the oil level in the hydraulic tank 231
5.9.1 Checking the oil level in the hydraulic tank 231
5.10 Steering system 233
5.10.1 Testing the steering 233
5.10.2 Lubricating the bearing points on the steering cylinders 233
5.10.1 Testing the steering 233
5.10.2 Lubricating the bearing points on the steering cylinders 233
5.11 Brake system 234
5.11.1 Testing the service brake and parking brake 234
5.11.2 Testing the parking brake 234
5.11.3 Checking the oil level in the brake system equalising reservoir 235
5.11.1 Testing the service brake and parking brake 234
5.11.2 Testing the parking brake 234
5.11.3 Checking the oil level in the brake system equalising reservoir 235
5.12 Electrical system 236
5.12.1 Checking the lights 236
5.12.1 Checking the lights 236
5.13 Axles and drive shafts 237
5.13.1 Lubricating the rear axle kingpin bearings 237
5.13.2 Checking the tyre pressure 237
5.13.3 Checking the wheel tightness 238
5.13.1 Lubricating the rear axle kingpin bearings 237
5.13.2 Checking the tyre pressure 237
5.13.3 Checking the wheel tightness 238
5.14 Steel parts of the basic machine 239
5.14.1 Lubricating the articulated bearing and rear oscillating bearing 239
5.14.2 Lubricating the contact faces of the articulation stops 239
5.14.3 Covering – lubricating locks and hinges 240
5.14.1 Lubricating the articulated bearing and rear oscillating bearing 239
5.14.2 Lubricating the contact faces of the articulation stops 239
5.14.3 Covering – lubricating locks and hinges 240
5.15 Working attachment 241
5.15.1 Lubricating the lift arms and attachment 241
5.15.2 Checking the lift arm bearing bushings 242
5.16.3 Lubricating and testing the quick-change device 242
5.15.1 Lubricating the lift arms and attachment 241
5.15.2 Checking the lift arm bearing bushings 242
5.16.3 Lubricating and testing the quick-change device 242
5.16 Operator’s cab, heating and air conditioning 244
5.16.1 Cleaning the fresh and recirculated air filters 244
5.16.2 Changing the fresh and recirculated air filters 244
5.16.3 Checking the condition and function of the safety belt 245
5.16.4 Checking and topping up the windscreen washer reservoi
5.16.1 Cleaning the fresh and recirculated air filters 244
5.16.2 Changing the fresh and recirculated air filters 244
5.16.3 Checking the condition and function of the safety belt 245
5.16.4 Checking and topping up the windscreen washer reservoi
245cab door hinges 246
5.16.6 Checking the seals on the driver’s cab 246
5.17 Lubrication system 248
5.17.1 Checking the lubrication system grease reservoir level 248
5.17.2 Checking the pipes, hoses and lubrication points of the lubrication
system 248
5.17.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the lubrication system 249
Index 251
Questions? Email us: [email protected]
5.16.6 Checking the seals on the driver’s cab 246
5.17 Lubrication system 248
5.17.1 Checking the lubrication system grease reservoir level 248
5.17.2 Checking the pipes, hoses and lubrication points of the lubrication
system 248
5.17.3 Checking whether metered quantities are adequate at the bearing
points (grease collars) of the lubrication system 249
Index 251
Questions? Email us: [email protected]
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.M
