Link Belt 145X4 HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

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Link Belt 145X4 HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

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Link Belt 145X4 HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

Language : English
Pages :251
Downloadable : Yes
File Type : PDF

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Link Belt 145X4 HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

TABLE OF CONTENTS:

Link Belt 145X4 HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

OPERATOR’S MANUAL 1
CHAPTER 1 – TO THE OWNER 7
LINK-BELT TECHNICAL MANUALS 7
CHAPTER 2 – EXCAVATOR COMPONENTS 9
EXCAVATOR COMPONENTS 9
ENGINE COMPONENTS 11
RIGHT, LEFT, FRONT AND REAR OF THE EXCAVATOR 12
IDENTIFICATION NUMBERS 13
TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE 13
Excavator Identification Locations 13
EXCAVATOR SERIAL NUMBER AND ENGINE SERIAL NUMBER 13
Excavator (A) 13
Engine (B) 14
ID Label (B) 14
Component serial numbers 14
Structure protection (ROPS) 14
Cab protection (FOPS) (Optional) 15
Emission Label 15
DEF SCR Serial Number 15
CHAPTER 3 – SAFETY, DECALS, AND HAND SIGNALS 17
SAFETY RULES 17
SAFETY AREA 17
UTILITY SAFETY 18
OPERATOR PRECAUTIONS 19
PERSONNEL 19
GENERAL 19
MOUNTING AND DISMOUNTING PRECAUTIONS 19
STARTING AND STOPPING PRECAUTIONS 19
OPERATING PRECAUTIONS 20
MAINTENANCE PRECAUTIONS 21
FUEL HANDLING PRECAUTIONS 22
BURN PREVENTION 22
HAZARDOUS CHEMICAL PRECAUTIONS 22
TRANSPORTING PRECAUTIONS 22
FIRE EXTINGUISHER 22
SEAT BELT PRECAUTIONS 23
QUICK COUPLER PRECAUTIONS 23
ENGINE PRECAUTIONS 23
SPECIFIC PRECAUTIONS TO THIS EXCAVATOR 23
DECALS 24
DECALS INSIDE THE CAB 24
1 KHP33780 25
A 25
B 25
C 26
D 26
E 26
F 26
2 KHP29000 27
3 KHP26690 27
4 KHP11590 27
5 KHP27680 27
6 KHP1247 28
7 KHP27040 28
8 KHP27080 28
9 KMP15040, KMP15050 29
10 KHP34750 29
11 KHP1803 30
12 KAP0859 (Blade) 30
13 KHP27000 30
14 KHP27030, KHP27240, KHP27250 30
15 KHP27070 (OPTION) 31
16 KHP26680 32
17 KHP28430 32
DECALS OUTSIDE OF THE CAB 33
1 KHP26580 34
2 KHP26920 34
3 KHP26930 34
4 KHP26590 34
5 KHP26600 35
6 KHP26610 35
7 KHP26620 35
8 KHP26940 35
9 KHP26640 36
10 KHP26660 36
11 KHP26650 36
12 KMP15090, KMP15100 37
13 KHP26960 37
14 KHP26970 38
15 KHP26570 38
16 KHP12192 38
17 KHP15191 38
18 KHP25960, KHP30470 39
19 KHP26980 39
20 KHP33120 40
21 KHP34730 40
22 KHP27830 40
23 KHP26950 40
24 KHP27820 41
25 KHP32700 41
26 KHP25980 41
27 KHP25990 41
HAND SIGNALS 42
START THE ENGINE – HAND SIGNAL 42
SHUT DOWN THE ENGINE – HAND SIGNAL 42
COME TO ME – HAND SIGNAL 42
MOVE AWAY FROM ME – HAND SIGNAL 42
GO THIS FAR – HAND SIGNAL 42
RAISE LOAD OR TOOL – HAND SIGNAL 42
ALL STOP AND HOLD – HAND SIGNAL 43
EMERGENCY STOP – HAND SIGNAL 43
RAISE LOAD OR TOOL – HAND SIGNAL 43
LOWER LOAD OR TOOL – HAND SIGNAL 43
SLOWLY RAISE THE LOAD OR TOOL – HAND SIGNAL 43
SLOWLY LOWER THE LOAD OR TOOL – HAND SIGNAL 43
RAISE TOOL – HAND SIGNAL 44
TURN EXCAVATOR LEFT (SWING LOAD LEFT) – HAND SIGNAL 44
TURN EXCAVATOR RIGHT (SWING LOAD RIGHT) – HAND SIGNAL 44
LOWER TOOL – HAND SIGNAL 44
RAISE TOOL – HAND SIGNAL 44
LOWER TOOL – HAND SIGNAL 44
RETRACT ARM – HAND SIGNAL 45
EXTEND ARM – HAND SIGNAL 45
FILL TOOL – HAND SIGNAL 45
EMPTY TOOL – HAND SIGNAL 45
CHAPTER 4 – INSTRUMENTS AND CONTROLS 47
CAB 47
STEPS AND ACCESS HANDLES 48
POSITION OF THE CAB CONTROLS AND ACCESSORIES 50
OPERATOR’S SEAT 52
SEAT CONTROLS 53
SEAT HEIGHT ADJUSTMENT 54
SEAT ADJUSTMENT 54
RECLINING ADJUSTMENT 54
ARMREST 54
HEADREST 54
LUMBAR SUPPORT 54
SEAT HEATER 54
SEAT ANGLE ADJUSTMENT SECTION 54
SEATBELT 54
RIGHT-HAND CONTROL ARM 55
LEFT-HAND CONTROL ARM 56
FRONT RIGHT CONSOLE 57
MONITOR SWITCH 58
MONITOR DISPLAY 58
NORMAL DISPLAY MODE 60
LIST OF ICONS 61
EXPLANATION OF ICONS 63
WORK MODE 63
TRAVEL MODE 63
ATTACHMENTS 64
IDLE MODE 65
ENGINE COOLANT TEMPERATURE GAUGE 66
HYDRAULIC OIL TEMPERATURE GAUGE 66
HOUR METER/TRIP METER 67
FUEL GAUGE 68
FUEL ECONOMY DISPLAY/FUEL ECONOMY GAUGE 68
GPS ICON 69
ANTENNA SENSITIVITY ICON 69
DATE/TIME DISPLAY 69
CAMERA ANGLE DISPLAY 70
WORKING LIGHT 71
FRONT WIPER 71
RADIO MUTE 72
AUTO PRESSURE BOOST/SEATBELT 72
ANTI-THEFT DEVICE 72
SCR RE-GEN (SCR regeneration) 72
DEF THAWING AND HEAT INSULATING DEVICE/ENGINE PREHEATING/COOLING DOWN 73
EXPLANATION OF MESSAGES AND ICONS 73
MESSAGE DISPLAY (RED) 74
MESSAGE DISPLAY (ORANGE) 76
MESSAGE DISPLAY (GREEN) 77
EXPLANATION OF ICONS WHEN DEF, SCR SYSTEM, OR ATTACHMENT IS USED 78
DEF LEVEL GAUGE 78
REFILL DEF DISPLAY 78
DEF ICON 78
OUTPUT REDUCTION ICON 78
ICONS RELATED TO USE ATTACHMENT OR DEF SCR SYSTEM 78
NORMAL SCREEN DISPLAY (When Machine Status Is Displayed on Left Side of Monitor Display) 79
FULL SCREEN DISPLAY (When Machine Status Is Displayed in Upper Part of Monitor Display) 79
USER INFORMATION MODE 80
EXPLANATION OF USER INFORMATION MODE 82
FUEL CONSUMPTION HISTORY 82
MACHINE STATUS 82
ENGINE PROTECTION FEATURE 82
ALTITUDE COMPENSATION 83
MAINTENANCE INFORMATION 83
DISPLAY CONFIGURATION 84
AUXILIARY HYDRAULICS CONFIGURATION 84
SCR CONFIGURATION 85
CONTROL PATTERN SELECTOR VALVE 86
ARM AND UPPERSTRUCTURE SWING LEFT-HAND CONTROL LEVER IN PATTERN D 88
BOOM AND BUCKET RIGHT-HAND CONTROL LEVER IN PATTERN D 88
ARM AND UPPERSTRUCTURE SWING LEFT-HAND CONTROL LEVER IN PATTERN C 89
BOOM AND BUCKET RIGHT-HAND CONTROL LEVER IN PATTERN C 89
BLADE OPERATION (FOR BLADE SPECIFICATION) 90
PRECAUTIONS FOR BLADE OPERATION 90
BLADE LEVER 90
TRAVEL CONTROL 91
GATE LOCK LEVER (SAFETY BAR) 92
CAB LIGHT 93
COAT HANGER HOOK 93
CAB DOOR WINDOWS 93
CUP HOLDER 93
MAGAZINE RACK 94
FUSE BOX 94
RADIO 95
RADIO ANTENNA 95
NAMES OF THE SECTIONS 95
TO LISTEN TO RADIO 96
MANUAL TUNING 96
AUTOMATIC STATION SELECTION (SEEK) 96
TO PRESET 96
AUTO PRESET 96
EXTERNAL INPUT 97
AUX 97
USB 97
Bluetooth 97
PAIRING OF BLUETOOTH 98
USE OF CELLULAR PHONE CONNECTED VIA BLUETOOTH 98
ELIMINATION OF MEMORIES 98
TIME ADJUSTMENT 98
WINDSHIELD 99
OPENING 99
CLOSING 99
LOWER FRONT WINDOW100
SUN ROOF100
AIR VENTS101
REAR WINDOW101
REAR VIEW MIRRORS102
MIRROR INSTALLATION AND ADJUSTMENT102
MIRROR A (ON THE CAB: UPPER)103
MIRROR B (ON THE CAB: UNDER)103
MIRROR C (ON THE HOUSE: RIGHT REAR)104
MIRROR D (ON THE HOUSE: RIGHT FRONT)104
REAR VIEW CAMERA105
REAR VIEW CAMERA105
CAMERA GUIDELINES105
WAVES (IF EQUIPPED)106
WAVES106
PERIPHERAL GUIDELINE OF MACHINE107
ERROR IN REAR VIEW MONITOR107
RANGE WHERE NO IMAGE IS DISPLAYED109
FUEL TANK110
ENGINE HOOD110
FRONT STORAGE BOX111
WINDSHIELD WASHER RESERVOIR112
SIDE DOOR112
RIGHT DOOR112
LEFT DOOR112
TOWING POINT113
LIFTING EYES113
ANTI-VANDAL COVER114
TO INSTALL114
TO REMOVE AND STORE114
CAB PROTECTION (ROPS AND FOPS)115
CHAPTER 5 – OPERATING INSTRUCTIONS117
BEFORE OPERATING THE EXCAVATOR117
OPERATING THE EXCAVATOR118
RUN-IN PERIOD119
AFTER THE FIRST 50 HOURS119
AFTER THE FIRST 250 HOURS119
STARTING THE UNIT120
SECURITY FUNCTION120
USE OF SECURITY FUNCTION120
STARTING THE ENGINE121
BRINGING THE EXCAVATOR UP TO OPERATING TEMPERATURE122
ENGINE AUTOMATIC WARM-UP122
MANUAL ENGINE WARM-UP122
HYDRAULIC FLUID WARM-UP122
ENGINE OPERATION123
STOPPING THE ENGINE123
IN CASE OF EMERGENCY123
SCR SYSTEM124
SCR QUICK REFERENCE GUIDE124
SCR SYSTEM WARNING MESSAGES124
SCR SYSTEM REFILL DEF125
WHEN DEF RUNS OUT126
“CHECK SCR SYSTEM” Warning126
SCR SYSTEM DETECTS REPEAT PROBLEM128
OUTPUT REDUCTION CANCEL129
SCR RE-GEN (SCR regeneration)130
SCR RE-GEN icon130
AUTO SCR RE-GEN130
MANUAL SCR RE-GEN131
MANUAL SCR RE-GEN mode132
OPERATING THE EXCAVATOR IN COLD WEATHER133
BATTERY133
FUEL133
ENGINE OIL133
HYDRAULIC FLUID133
COOLANT SOLUTION133
OPERATING THE EXCAVATOR IN HOT WEATHER133
BASIC OPERATION134
SWING LOCK134
TO SET THE SWING LOCK134
BLADE INTERFERENCE (BLADE TYPE)135
EXCAVATOR TRAVEL136
OPERATING THE EXCAVATOR IN WATER138
PARKING THE EXCAVATOR138
OPERATING THE EXCAVATOR ON SLOPING GROUND139
TOWING THE EXCAVATOR139
OPERATING THE BUCKET140
FILLING140
EXCAVATING METHOD140
LOAD HANDLING141
LIFTING CAPACITIES CHART141
LOWERING THE ATTACHMENT IN THE EVENT OF A EXCAVATOR FAILURE142
AUXILIARY HYDRAULIC CIRCUITS143
SINGLE-ACTING AUXILIARY HYDRAULICS (SAH)143
THUMB AUXILIARY HYDRAULICS (TAH)143
MULTI-FUNCTION AUXILIARY HYDRAULICS (MFH)143
MULTI-FUNCTION AUXILIARY HYDRAULICS WITH IN-CAB PRESSURE CONTROL143
SECONDARY AUXILIARY HYDRAULICS (SAH)143
COMBINATION AUXILIARY HYDRAULICS (CAH)143
AFTERMARKET AUXILIARY HYDRAULIC KITS143
ACTIVATING SINGLE-ACTING AUXILIARY HYDRAULICS144
AUXILIARY HYDRAULIC CRUSHER/DOUBLE FLOW145
TO SELECT THE FLOW RATE OF THE PUMP145
HYDRAULIC EXCAVATOR QUICK COUPLER OPERATION146
LONG FRONT ATTACHMENT OPERATION146
CHAPTER 6 – SERVICING INTERVALS147
SERVICING INTERVALS147
SERVICE SPECIFICATIONS147
HOURMETER147
DAILY INSPECTIONS148
GENERAL REMARKS148
ENGINE148
UPPERSTRUCTURE148
UNDERCARRIAGE148
ATTACHMENT148
AFTER STARTING THE ENGINE148
MAINTENANCE CHART148
SERVICE POINTS149
SERVICING INTERVALS150
CHAPTER 7 – LUBRICATION, FILTERS, AND FLUIDS153
FLUIDS AND LUBRICANTS153
HYDRAULIC FLUID153
TEMPERATURE CLIMATES153
HOT CLIMATES153
COLD CLIMATES153
TRANSMISSION COMPONENT OIL153
GREASE153
ENGINE OIL153
FUEL153
CONDITIONS APPLICABLE TO DIESEL FUEL153
FUEL STANDARDS153
FUEL STORAGE154
BIODIESEL FUEL154
BIODIESEL FUEL USAGE CONDITIONS154
BIODIESEL FUEL HANDLING154
ANTI-FREEZE/ANTI-CORROSION154
ENVIRONMENT154
DEF155
PROPERTIES OF DEF155
STORING DEF156
ADDING DEF158
SAMPLING PROCEDURE160
ENGINE OIL SAMPLING160
HYDRAULIC OIL SAMPLING160
LUBRICATION CHART161
LUBRICATION POINTS163
Provisional164
EVERY 1000 HOURS (EMS: easy maintenance system)164
EVERY 250 HOURS165
BLADE（FOR BLADE SPECIFICATION）165
EVERY 50 HOURS165
TURNTABLE BEARING165
EVERY 500 HOURS165
GREASING THE TURNTABLE TEETH165
GREASING THE SWING REDUCTION GEAR165
EVERY 2000 HOURS165
FLUID LEVELS166
Provisional166
EVERY 10 HOURS166
EVERY 250 HOURS166
ENGINE167
SERVICE SPECIFICATIONS167
ENGINE OIL LEVEL167
DRAINING, REPLACING THE OIL FILTER, AND FILLING 167
COOLING SYSTEM169
SERVICE SPECIFICATIONS169
COOLANT SOLUTION169
LEVEL169
DRAINING169
RINSING170
FILLING170
FUEL SYSTEM171
SERVICE SPECIFICATIONS171
DRAINING THE FUEL TANK171
FUEL PRE-FILTER172
CHANGING THE PRE-FILTER ELEMENT172
FUEL MAIN FILTER173
CHANGING THE FUEL MAIN FILTER173
FLUSHING FUEL SYSTEM173
CLEANING THE ELECTROMAGNETIC FEED PUMP FILTER174
DEF SYSTEM175
SERVICE SPECIFICATIONS175
REPLACEMENT OF SUPPLY MODULE FILTER175
DRAINING176
FILLING176
RELEASING PRESSURE IN THE HYDRAULIC SYSTEM177
HYDRAULIC SYSTEM178
SERVICE SPECIFICATIONS178
LEVEL IN THE RESERVOIR179
FILLING THE HYDRAULIC RESERVOIR179
PILOT FILTER REPLACEMENT179
REPLACING THE RESERVOIR BREATHER180
RETURN FILTER REPLACEMENT180
CLEANING AND REPLACEMENT OF THE SUCTION SCREEN181
REPLACING THE HYDRAULIC FLUID181
RESERVOIR SEDIMENT REMOVAL182
BLEEDING AIR FROM THE HYDRAULIC COMPONENTS183
HYDRAULIC PUMP183
ATTACHMENT CYLINDERS183
SWING REDUCTION GEAR183
HYDRAULIC BREAKER (OPTIONAL) – REPLACING HYDRAULIC FLUID AND FILTERS WITH STANDARD HYDRAULIC FLUID184
HYDRAULIC FLUID184
CHECKING THE HYDRAULIC SYSTEM LINES184
AIR FILTER185
SERVICE SPECIFICATIONS185
INSPECTION185
CLEANING THE OUTER ELEMENT185
INSPECTING THE ELEMENT185
REPLACING THE ELEMENTS186
SWING REDUCTION GEAR187
SERVICE SPECIFICATIONS187
LEVEL187
DRAINING AND REFILLING187
TRAVEL REDUCTION GEARS188
SERVICE SPECIFICATIONS188
LEVEL188
DRAINING AND REFILLING188
CHAPTER 8 – MAINTENANCE AND ADJUSTMENTS189
TRACKS189
MAINTENANCE SPECIFICATIONS189
CLEANING189
CHECKING THE TENSION189
ADJUSTING THE TENSION190
TO INCREASE TENSION190
TO REDUCE TENSION190
TIGHTENING TORQUE OF THE TRACK SHOE190
TRACK ROLLERS AND IDLER WHEELS191
MAINTENANCE SPECIFICATIONS191
RADIATOR AND OIL COOLER192
MAINTENANCE SPECIFICATIONS192
CLEANING192
FAN AND ALTERNATOR BELT193
MAINTENANCE SPECIFICATIONS193
CHECKING THE TENSION193
ADJUSTING THE TENSION193
REPLACING THE BELT194
INSPECTING AND CLEANING THE EXCAVATOR195
MAINTENANCE SPECIFICATIONS195
ADJUSTMENT OF ENGINE VALVE ROCKER CLEARANCES195
SERVICE SPECIFICATIONS195
CAB PROTECTION (FOPS)195
SERVICE SPECIFICATIONS195
PLASTIC AND RESIN PARTS195
CHECKING FOR CYLINDER LEAKAGE196
REPLACING A BUCKET196
REMOVAL196
INSTALLATION196
FIRE EXTINGUISHER (NOT SUPPLIED)197
MAINTENANCE SPECIFICATIONS197
PROTECTION OF ELECTRIC/ELECTRONICS SYSTEM DURING CHARGING OR WELDING198
DISCONNECTION OF ELECTRICAL CIRCUITS DURING CHARGING OR WELDING199
AIR CONDITIONING200
MAINTENANCE SPECIFICATIONS200
INSPECTION200
CLEANLINESS OF THE CONDENSER200
CHECKING THE BELT TENSION200
TENSION ADJUSTMENT200
CHECKING THE LINES200
CLEANING THE FRESH AIR INTAKE FILTER200
CLEANING THE INSIDE AIR INTAKE FILTER201
CHECKING THE CHARGE STATE OF THE SYSTEM201
INSPECTION OF GAS SPRING202
HARDWARE TORQUE INSPECTION203
SERVICE SPECIFICATIONS203
ENGINE TROUBLESHOOTING204
CHAPTER 9 – ELECTRICAL SYSTEMS207
FUSES207
FUSE FUNCTION208
BATTERY DISCONNECT SWITCH209
BATTERY210
MAINTENANCE SPECIFICATION210
ACCESS TO THE BATTERIES210
CHECKING A BATTERY211
REPLACING A BATTERY 211
REMOVAL211
INSTALLATION211
CONNECTING ONE OR TWO BOOSTER BATTERIES212
ALTERNATOR212
MAINTENANCE SPECIFICATION212
STARTER MOTOR212
MAINTENANCE SPECIFICATION212
REPLACING A BULB213
CAB LIGHTING213
WORKING LIGHTS ON THE CAB AND ON THE ATTACHMENT213
CHAPTER 10 – TRANSPORTATION & STORAGE INSTRUCTIONS215
TRANSPORTING THE EXCAVATOR215
REMOVING THE ATTACHMENT FROM THE EXCAVATOR215
BY RAIL215
ON A TRAILER215
CONTROL PANEL OPERATION WHEN LOADING215
LOADING THE EXCAVATOR216
FOR STANDARD MACHINE216
FOR BLADE SPECIFICATION218
TIE DOWN ON TRANSPORT VEHICLE220
UNLOADING THE EXCAVATOR222
LIFTING THE EXCAVATOR223
DISASSEMBLY BEFORE TRANSPORT224
GUARDRAIL224
HANDRAIL225
FOLDING HANDRAIL225
HOW TO FOLD THE HANDRAIL225
HOW TO SET THE HANDRAIL IN VERTICAL POSITION225
DISASSEMBLY WEIGHT226
EXCAVATOR STORAGE227
PREPARATION FOR STORAGE227
PERIODICAL CHECKS227
STARTING UP AFTER STORAGE227
CHAPTER 11 – SPECIFICATIONS229
ENGINE229
ELECTRICAL SYSTEMS229
HYDRAULIC SYSTEM229
HYDRAULIC PUMPS:229
RELIEF VALVES PRESSURES:229
HYDRAULIC CYLINDERS:229
HYDRAULIC OIL FILTRATION:229
SWING:229
TRAVEL:230
WEIGHTS230
Provisional230
145X4 LC230
145X4 DZ230
UNDERCARRIAGE230
SPECIFICATIONS PER TRACK ASSEMBLY230
145X4 LC230
145X4 DZ230
CAPACITY OF SYSTEMS AND COMPONENTS230
ATTACHMENT230
DIGGING FORCE231
EXCAVATOR OVERALL DIMENSIONS232
Provisional232
145X4 LC232
145X4 DZ233
WORKING RANGE234
RemoteCARE236
DECLARATION FCC & CE 237
DOCUMENT238
EPA238
EPA (FR)241
CARB244
CHAPTER 12247
INDEX247

S.M 31/12/24