Link Belt 380X4-MH MATERIAL HANDLER OPERATOR’S MANUAL PDF

Description

Link Belt 380X4-MH MATERIAL HANDLER OPERATOR’S MANUAL – PDF DOWNLOAD

FILE DETAILS:

Link Belt 380X4-MH MATERIAL HANDLER OPERATOR’S MANUAL – PDF DOWNLOAD

Language : English
Pages :233
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Link Belt 380X4-MH MATERIAL HANDLER OPERATOR’S MANUAL – PDF DOWNLOAD

Be prepared for emergencies. Always have a first aid kit and a working fire extinguisher with you and know how to use each. Avoid loose fitting clothing, loose or uncovered long hair, jewelry and loose personal articles. Know and use the protective equipment that is to be worn when operating this excavator.

• Hard hats, protective glasses, protective shoes, gloves, reflector type vests, respirators and ear protection are examples of types of equipment that may be required. Certain protective equipment should be replaced and renewed upon age and wear. Old hard hats may not afford the original users intention.
• Faded and soiled vests are no longer as highly visible as original intended. See the manufacturer’s recommendation. Do not rush. Walk, do not run. Know and use the hand signals required for particular jobs and know who has the responsibility for signaling.

• It is the responsibility of the operator to read and understand the operator’s manual and other information provided and use the correct operating procedure.
• Excavators should be operated only by qualified operators. Do not operate this excavator or perform maintenance work if you have not had appropriate training and have not read and fully understand the instructions and warnings in this manual.
• Wear the seat belt at all times when operating the excavator. Inspect the seat belt end mounting bolts on a daily basis to ensure their integrity. Make sure all protective guards are in place and secure. Remove all loose objects stored in the excavator. Remove all objects which do not belong in or on the excavator and its equipment.

TABLE OF CONTENTS:

Link Belt 380X4-MH MATERIAL HANDLER OPERATOR’S MANUAL – PDF DOWNLOAD

OPERATOR’S MANUAL 1
CHAPTER 1 – TO THE OWNER 7
LINK-BELT TECHNICAL MANUALS 7
CHAPTER 2 – MATERIAL HANDLER COMPONENTS 9
MACHINE COMPONENTS 9
ENGINE COMPONENTS 11
RIGHT, LEFT, FRONT AND REAR OF THE MACHINE 12
IDENTIFICATION NUMBERS 13
TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE 13
Machine Identification Locations 13
MACHINE SERIAL NUMBER AND ENGINE SERIAL NUMBER 13
Machine (A) 13
Engine (B) 14
ID Label (B) 14
Component serial numbers 14
Cab protection (FOPS) (Optional) 15
Emission Label 15
DEF SCR Serial Number 15
CHAPTER 3 – SAFETY, DECALS, AND HAND SIGNALS 17
SAFETY RULES 17
SAFETY AREA 17
UTILITY SAFETY 18
OPERATOR PRECAUTIONS 19
PERSONNEL 19
GENERAL 19
MOUNTING AND DISMOUNTING PRECAUTIONS 19
STARTING AND STOPPING PRECAUTIONS 19
OPERATING PRECAUTIONS 20
MAINTENANCE PRECAUTIONS 21
FUEL HANDLING PRECAUTIONS 22
BURN PREVENTION 22
HAZARDOUS CHEMICAL PRECAUTIONS 22
TRANSPORTING PRECAUTIONS 23
FIRE EXTINGUISHER 23
SEAT BELT PRECAUTIONS 23
QUICK COUPLER PRECAUTIONS 23
ENGINE PRECAUTIONS 23
SPECIFIC PRECAUTIONS TO THIS MACHINE 23
DECALS 24
DECALS INSIDE THE CAB 24
1 KHP29820 25
A 25
B 25
C 26
D 26
E 26
F 26
2 KHP29850 27
3 KHP29840 27
4 KHP27210 27
5 KHP11590 27
6 KHP1247 28
7 KHP29830 28
8 KHP27080 28
9 KHP27680 28
10 KHP27040 29
11 KHP1803 29
12 KHP27070 29
13 KHP26690 29
14 KHP28430 30
DECALS OUTSIDE OF THE CAB 31
1 KHP26580 32
2 KHP26920 32
3 KHP26930 32
4 KHP26590 32
5 KHP26600 33
6 KHP26610 33
7 KHP26620 33
8 KHP26630 33
9 KHP26640 34
10 KHP26660 34
11 KHP26650 34
12 KSP17900 34
13 KHP26960 35
14 KHP26970 35
15 KHP26570 35
16 KHP12192 35
17 KHP15191 36
18 KHP25960 36
19 KHP26980 36
20 KHP25980 36
21 KHP25990 37
22 KHP26670 37
23 KHP26950 37
24 KHP27820 37
25 KHP27830 38
26 KHP32700 38
27 KHP29870 38
28 KHP29880 38
29 KHP29890 39
30 KHP11740 39
31 KHP29900 39
HAND SIGNALS 40
START THE ENGINE 40
SHUT DOWN THE ENGINE 40
COME TO ME 40
MOVE AWAY FROM ME 40
GO THIS FAR 40
RAISE LOAD OR TOOL 40
ALL STOP AND HOLD 41
EMERGENCY STOP 41
RAISE LOAD OR TOOL 41
LOWER LOAD OR TOOL 41
SLOWLY RAISE THE LOAD OR TOOL 41
SLOWLY LOWER THE LOAD OR TOOL 41
RAISE TOOL 42
TURN MACHINE TO LEFT (SWING LOAD LEFT) 42
TURN MACHINE RIGHT (SWING LOAD RIGHT) 42
LOWER TOOL 42
RAISE TOOL 42
LOWER TOOL 42
RETRACT ARM 43
EXTEND ARM 43
FILL TOOL 43
EMPTY TOOL 43
CHAPTER 4 – INSTRUMENTS AND CONTROLS 45
CAB 45
STEPS AND ACCESS HANDLES 46
POSITION OF THE CAB CONTROLS AND ACCESSORIES 47
OPERATOR’S SEAT 49
SEAT CONTROLS 50
SEAT HEIGHT ADJUSTMENT 51
SEAT ADJUSTMENT 51
RECLINING ADJUSTMENT 51
ARMREST 51
HEADREST 51
LUMBAR SUPPORT 51
SEAT HEATER 51
SEAT ANGLE ADJUSTMENT SECTION 51
SEATBELT 51
RIGHT-HAND CONTROL ARM 52
LEFT-HAND CONTROL ARM 54
FRONT RIGHT CONSOLE 55
MONITOR SWITCH 55
MONITOR DISPLAY 56
NORMAL DISPLAY MODE 57
LIST OF ICONS 59
EXPLANATION OF ICONS 60
WORK MODE 61
TRAVEL MODE 61
IDLE MODE 62
ENGINE COOLANT TEMPERATURE GAUGE 63
HYDRAULIC OIL TEMPERATURE GAUGE 63
HOUR METER/TRIP METER 64
FUEL GAUGE 65
FUEL ECONOMY DISPLAY/FUEL ECONOMY GAUGE 65
GPS ICON 66
ANTENNA SENSITIVITY ICON 66
DATE/TIME DISPLAY 66
CAMERA ANGLE DISPLAY 67
WORKING LIGHT 68
FRONT WIPER 68
RADIO MUTE 69
AUTO PRESSURE BOOST/SEATBELT 69
ANTI-THEFT DEVICE 69
SCR RE-GEN (SCR regeneration) 69
DEF THAWING AND HEAT INSULATING DEVICE/ENGINE PREHEATING 70
EXPLANATION OF MESSAGES AND ICONS 70
MESSAGE DISPLAY (RED) 70
MESSAGE DISPLAY (ORANGE) 72
MESSAGE DISPLAY (GREEN) 75
EXPLANATION OF ICONS WHEN DEF, SCR SYSTEM, OR ATTACHMENT IS USED 75
DEF LEVEL GAUGE 75
REFILL DEF DISPLAY 75
DEF ICON 75
OUTPUT REDUCTION ICON 76
ICONS RELATED TO USE ATTACHMENT OR DEF SCR SYSTEM 76
NORMAL SCREEN DISPLAY (When Machine Status Is Displayed on Left Side of Monitor Display) 76
FULL SCREEN DISPLAY (When Machine Status Is Displayed in Upper Part of Monitor Display) 76
USER INFORMATION MODE 76
EXPLANATION OF USER INFORMATION MODE 77
FUEL CONSUMPTION HISTORY 78
MACHINE STATUS 78
ENGINE PROTECTION FEATURE 78
ALTITUDE COMPENSATION 78
MAINTENANCE INFORMATION 79
DISPLAY CONFIGURATION 80
SCR CONFIGURATION 80
TRAVEL CONTROL 81
SINGLE PEDAL TRAVEL 81
GATE LOCK 82
LOCKED 82
RAISED 82
UNLOCKED 82
CAB LIGHT 83
COAT HANGER HOOK 83
CAB DOOR WINDOWS 83
CUP HOLDER 83
STORAGE TRAY 84
STORAGE COMPARTMENT 84
FUSE BOX 84
RADIO 85
RADIO ANTENNA 85
NAMES OF THE SECTIONS 85
TO LISTEN TO RADIO 86
MANUAL TUNING 86
AUTOMATIC STATION SELECTION (SEEK) 86
TO PRESET 86
AUTO PRESET 86
EXTERNAL INPUT 87
AUX 87
USB 87
Bluetooth 87
PAIRING OF BLUETOOTH 88
USE OF CELLULAR PHONE CONNECTED VIA BLUETOOTH 88
ELIMINATION OF MEMORIES 88
TIME ADJUSTMENT 88
WINDSHIELD 89
OPENING 89
CLOSING 90
LOWER FRONT WINDOW 91
SUN ROOF 91
CAB FRONT GUARD 92
AIR VENTS 93
REAR WINDOW 93
REAR VIEW MIRRORS 94
MIRROR INSTALLATION AND ADJUSTMENT 95
MIRROR A (ON THE CAB: UPPER) 95
MIRROR B (ON THE HOUSE: RIGHT FRONT) 95
MIRROR C (ON THE HOUSE: RIGHT CENTER) 96
REAR VIEW CAMERA 96
REAR VIEW CAMERA 96
CAMERA GUIDELINES 97
WAVES (IF EQUIPPED) 97
ERROR IN REAR VIEW MONITOR 98
RANGE WHERE NO IMAGE IS DISPLAYED100
FUEL TANK101
ENGINE HOOD101
STRAGE BOX102
WINDSHIELD WASHER RESERVOIR103
SIDE DOOR103
RIGHT DOOR103
LEFT DOOR103
TOWING POINT104
ANTI-VANDAL COVER105
TO INSTALL105
TO REMOVE AND STORE105
CAB PROTECTION (FOPS: Option)106
CHAPTER 5 – OPERATING INSTRUCTIONS107
BEFORE OPERATING THE MACHINE107
OPERATING THE MACHINE108
RUN-IN PERIOD110
AFTER THE FIRST 50 HOURS110
AFTER THE FIRST 250 HOURS110
ANTI-INTERFERENCE SYSTEM111
ATTACHMENT STOPPING DISTANCE ON DUAL-PURPOSE LIFTING MAGNET/GRAPPLE MACHINES111
STARTUP CHECK OF ANTI-INTERFERENCE SYSTEM111
OPERATION OF ANTI-INTERFERENCE SYSTEM111
TEMPORARY RELEASE SWITCH111
EMERGENCY LOWERING SYSTEM113
FUNCTION OF EMERGENCY LOWERING SYSTEM113
STARTUP INSPECTION OF EMERGENCY LOWERING SYSTEM113
PRECAUTIONS WHEN HANDLING EMERGENCY LOWERING SYSTEM113
ACTUATION OF EMERGENCY LOWERING SYSTEM113
STARTING THE UNIT114
SECURITY FUNCTION114
USE OF SECURITY FUNCTION114
STARTING THE ENGINE115
BRINGING THE MACHINE UP TO OPERATING TEMPERATURE116
ENGINE AUTOMATIC WARM-UP116
MANUAL ENGINE WARM-UP116
HYDRAULIC FLUID WARM-UP116
ENGINE OPERATION117
STOPPING THE ENGINE117
IN THE EVENT OF AN EMERGENCY118
SCR SYSTEM118
SCR QUICK REFERENCE GUIDE118
SCR SYSTEM WARNING MESSAGES119
SCR SYSTEM REFILL DEF119
WHEN DEF RUNS OUT120
“CHECK SCR SYSTEM”Warning121
SCR SYSTEM DETECTS REPEAT PROBLEM122
OUTPUT REDUCTION CANCEL122
SCR RE-GEN (SCR regeneration)124
SCR RE-GEN icon124
AUTO SCR RE-GEN124
MANUAL SCR RE-GEN125
MANUAL SCR RE-GEN mode126
OPERATING THE MACHINE IN COLD WEATHER127
BATTERY127
FUEL127
ENGINE OIL127
HYDRAULIC FLUID127
COOLANT SOLUTION127
OPERATING THE MACHINE IN HOT WEATHER128
BASIC OPERATION129
SWING LOCK129
TO SET THE SWING LOCK129
MACHINE TRAVEL130
PARKING THE MACHINE132
OPERATING THE MACHINE ON SLOPING GROUND133
TOWING THE MACHINE134
LOAD HANDLING135
LIFT CAPACITIES CHART135
LOWERING THE ATTACHMENT IN THE EVENT OF AN MACHINE FAILURE136
OPERATION OF ELEVATOR CAB137
WORKING WITH THE MAGNET138
SYSTEM FUNCTION138
OPERATION139
OPERATING139
ENGINE SPEED IN THE MAGNET MODE140
CHAPTER 6 – SERVICING INTERVALS141
SERVICING INTERVALS141
SERVICE SPECIFICATIONS141
HOURMETER141
DAILY INSPECTIONS142
GENERAL REMARKS142
ENGINE142
UPPERSTRUCTURE142
UNDERCARRIAGE142
ATTACHMENT142
AFTER STARTING THE ENGINE142
ELEVATOR LOCKING PROCEDURE142
INSTALLING THE LINK LOCK PIN 143
STORAGE OF THE LINK LOCK PIN144
MAINTENANCE CHART145
SERVICE POINTS146
SERVICING INTERVALS146
CHAPTER 7 – LUBRICATION, FILTERS, AND FLUIDS149
FLUIDS AND LUBRICANTS149
HYDRAULIC FLUID149
TEMPERATURE CLIMATES149
HOT CLIMATES149
COLD CLIMATES149
TRANSMISSION COMPONENT OIL149
GREASE149
ENGINE OIL149
FUEL149
CONDITIONS APPLICABLE TO DIESEL FUEL149
FUEL STANDARDS149
FUEL STORAGE149
BIODIESEL FUEL150
BIODIESEL FUEL USAGE CONDITIONS150
BIODIESEL FUEL HANDLING150
ANTI-FREEZE/ANTI-CORROSION150
ENVIRONMENT150
DEF151
PROPERTIES OF DEF151
STORING DEF151
ADDING DEF152
SAMPLING PROCEDURE154
ENGINE OIL SAMPLING154
HYDRAULIC OIL SAMPLING154
LUBRICATION CHART155
Provisional157
ELEVATOR CAB LUBRICATION157
EVERY 500 HOURS157
FLUID LEVELS158
Provisional158
EVERY 10 HOURS158
EVERY 250 HOURS159
ENGINE160
SERVICE SPECIFICATIONS160
ENGINE OIL LEVEL160
DRAINING, REPLACING THE OIL FILTER, AND FILLING 160
COOLING SYSTEM162
SERVICE SPECIFICATIONS162
COOLANT SOLUTION162
LEVEL162
DRAINING162
RINSING163
FILLING163
FUEL SYSTEM164
DRAINING THE FUEL TANK164
FUEL PRE-FILTER164
CHANGING THE PRE-FILTER ELEMENT164
FUEL MAIN FILTER165
CHANGING THE FUEL MAIN FILTER165
FLUSHING FUEL SYSTEM166
CLEANING THE ELECTROMAGNETIC FEED PUMP FILTER167
DEF SYSTEM168
SERVICE SPECIFICATIONS168
REPLACEMENT OF SUPPLY MODULE FILTER168
RELEASING PRESSURE IN THE HYDRAULIC SYSTEM169
HYDRAULIC SYSTEM170
LEVEL IN THE RESERVOIR170
FILLING THE HYDRAULIC RESERVOIR170
PILOT FILTER REPLACEMENT170
REPLACING THE RESERVOIR BREATHER171
RETURN FILTER REPLACEMENT171
CLEANING AND REPLACEMENT OF THE SUCTION SCREEN172
REPLACING THE HYDRAULIC FLUID172
RESERVOIR SEDIMENT REMOVAL173
BLEEDING AIR FROM THE HYDRAULIC COMPONENTS174
HYDRAULIC PUMP174
ATTACHMENT CYLINDERS174
SWING REDUCTION GEAR174
HYDRAULIC BREAKER (OPTIONAL) – REPLACING HYDRAULIC FLUID AND FILTERS WITH STANDARD HYDRAULIC FLUID175
HYDRAULIC FLUID175
CHECKING THE HYDRAULIC SYSTEM LINES175
AIR FILTER176
SERVICE SPECIFICATIONS176
INSPECTION176
CLEANING THE OUTER ELEMENT176
INSPECTING THE ELEMENT176
REPLACING THE ELEMENTS177
PRE-CLEANER177
SWING REDUCTION GEAR178
SERVICE SPECIFICATIONS178
LEVEL178
DRAINING AND REFILLING178
TRAVEL REDUCTION GEARS179
SERVICE SPECIFICATIONS179
LEVEL179
DRAINAGE AND SUPPLY179
CHAPTER 8 – MAINTENANCE AND ADJUSTMENTS181
TRACKS181
MAINTENANCE SPECIFICATIONS181
ADJUSTING THE TENSION181
TO INCREASE TENSION181
TO REDUCE TENSION181
TIGHTENING TORQUE OF THE TRACK SHOE181
TRACK ROLLERS AND IDLER WHEELS182
MAINTENANCE SPECIFICATIONS182
RADIATOR AND OIL COOLER183
MAINTENANCE SPECIFICATIONS183
CLEANING183
FAN AND ALTERNATOR BELT184
MAINTENANCE SPECIFICATIONS184
CHECKING THE TENSION184
ADJUSTING THE TENSION184
REPLACING THE BELT185
INSPECTING AND CLEANING THE MACHINE186
MAINTENANCE SPECIFICATIONS186
ADJUSTMENT OF ENGINE VALVE ROCKER CLEARANCES186
SERVICE SPECIFICATIONS186
CAB PROTECTION (FOPS)186
SERVICE SPECIFICATIONS186
CHECKING FOR CYLINDER LEAKAGE187
FIRE EXTINGUISHER (NOT SUPPLIED)188
MAINTENANCE SPECIFICATIONS188
Protection of Electric/Electronics System during Charging or Welding188
Disconnection of Electrical Circuits during Charging or Welding190
PLASTIC AND RESIN PARTS191
AIR CONDITIONING192
MAINTENANCE SPECIFICATIONS192
INSPECTION192
CLEANLINESS OF THE CONDENSER192
CHECKING THE BELT TENSION192
TENSION ADJUSTMENT192
CHECKING THE LINES192
CLEANING THE FRESH AIR INTAKE FILTER192
CLEANING THE INSIDE AIR INTAKE FILTER193
CHECKING THE CHARGE STATE OF THE SYSTEM193
INSPECTION OF GAS SPRING194
HARDWARE TORQUE INSPECTION195
SERVICE SPECIFICATIONS195
ENGINE TROUBLESHOOTING195
CHAPTER 9 – ELECTRICAL SYSTEMS199
FUSES199
FUSE FUNCTION199
BATTERY DISCONNECT SWITCH201
BATTERY202
MAINTENANCE SPECIFICATION202
ACCESS TO THE BATTERIES202
CHECKING A BATTERY203
REPLACING A BATTERY 203
REMOVAL203
INSTALLATION203
CONNECTING ONE OR TWO BOOSTER BATTERIES204
ALTERNATOR204
MAINTENANCE SPECIFICATION204
STARTER MOTOR204
MAINTENANCE SPECIFICATION204
REPLACING A BULB205
CAB LIGHTING205
WORKING LIGHTS ON THE CAB AND ON THE ATTACHMENT205
MAGNET SYSTEM MAINTENANCE SPECFICTION205
CHAPTER 10 – TRANSPORTATION & STORAGE INSTRUCTIONS207
TRANSPORTING THE MACHINE207
REMOVING THE ATTACHMENT FROM THE MACHINE207
BY RAIL207
ON A TRAILER207
CONTROL PANEL OPERATION WHEN LOADING208
TIE DOWN ON TRANSPORT VEHICLE208
UNLOADING THE MACHINE208
LIFTING THE MACHINE209
DISASSEMBLY BEFORE TRANSPORT210
GUARDRAIL210
MACHINE STORAGE211
PREPARATION FOR STORAGE211
PERIODICAL CHECKS211
STARTING UP AFTER STORAGE211
CHAPTER 11 – SPECIFICATIONS213
ENGINE213
ELECTRICAL SYSTEMS213
HYDRAULIC SYSTEM213
HYDRAULIC PUMPS:213
RELIEF VALVES PRESSURES:213
HYDRAULIC CYLINDERS:213
HYDRAULIC OIL FILTRATION:213
SWING:213
TRAVEL:214
WEIGHTS214
UNDERCARRIAGE214
SPECIFICATIONS PER TRACK ASSEMBLY214
CAPACITY OF SYSTEMS AND COMPONENTS214
ATTACHMENT214
MATERIAL HANDLER OVERALL DIMENSIONS215
WORKING RANGE216
LIFTING CAPACITIES – ISO RATINGS217
RemoteCARE218
DECLARATION FCC & CE 219
DOCUMENT220
EPA221
EPA (FR)224
CARB227
CHAPTER 12229
INDEX229

S.M 31/12/24