Link belt 80X3 Excavator SERVICE MANUAL WLSM0806-00LX – PDF DOWNLOAD

Description

Link belt 80X3 Excavator SERVICE MANUAL WLSM0806-00LX – PDF DOWNLOAD

FILE DETAILS:

Link belt 80X3 Excavator SERVICE MANUAL WLSM0806-00LX – PDF DOWNLOAD

Language : English
Pages :1129
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Link belt 80X3 Excavator SERVICE MANUAL WLSM0806-00LX – PDF DOWNLOAD

General Information

• Cleaning Clean the metal parts with cleaning solution that meets the standard and steam cleaning. (except for bearings) After cleaning, dry well, and inject oil in all parts. Also inject oil into the bearings after drying. Inspection When disassembling parts, check all the parts.
• If there are any worn or damaged parts, replace them. Inspect carefully to prevent initial breakdowns. Bearing Replace any loose bearings. Air dry bearings before installing them. Needle bearing When inserting needle bearings, be very careful not to damage them. Apply grease to the section where the needle bearing will be inserted. Gear Check that there is no wear and no damage.
• Oil seal, O-ring, gasket Always install new oil seals, O-rings, and gaskets. Apply grease to sections where oil seals and O-rings will be inserted. Shaft Check that there is no wear and no damage. Check the bearings and check for damaged oil seals on the shaft. Service parts Install LBX Link-Belt genuine service parts.
• When placing an order, check the parts catalog. It contains the LBX Link-Belt genuine part numbers. Any breakdowns arising from the installation of non-genuine parts are not covered by the warranty. Lubricants (fuel, hydraulic oil) Use the oil from the specified company or specified in the operator’s manual or service manual. Any breakdowns arising from any fuel or hydraulic oil other than those specified are not covered by the warranty.

TABLE OF CONTENTS:

Link belt 80X3 Excavator SERVICE MANUAL WLSM0806-00LX – PDF DOWNLOAD

SAFETY 1-1 19389787-1en
Safety, general information and standard torque data 1-2 38637039-0en
General Information 1-3 78709558-2en
Standard Torque Data For Cap Screws And Nuts 1-12 85783483-0en
Specifications And Special Torque Settings 1-13 26593299-0en
A LOWER 2-1 71777125-1en
Specifications 2-3 53620175-0en
Main Equipment Table 2-4 78443383-0en
Main Equipment Structure and Operation Explanation 2-6 71646005-0en
Port Diagram 2-20 89929564-0en
Basic Functions 2-22 28190417-0en
Removal and Installation of Track 2-26 60049824-0en
Removal and Installation of Shoe Assembly 2-27 40412696-3en
Removal and Installation of Shoe Plate 2-30 55069356-0en
Removal and Installation of Roller 2-31 24710917-0en
Removal and Installation of Upper Roller 2-32 39240709-0en
Assembly and Disassembly of Upper Roller 2-34 65725746-0en
Removal and Installation of Lower Roller 2-39 40016305-0en
Assembly and Disassembly of Lower Roller 2-41 81440901-0en
Removal and Installation of the Sprocket 2-46 33101343-3en
Removal and Installation of Take-up Roller 2-48 21755883-5en
Assembly and Disassembly of Take-up Roller 2-50 94982141-0en
Removal and Installation of Grease Cylinder 2-58 42209260-0en
Assembly and Disassembly of Tension Shock Absorber 2-60 97862528-3en
Removal and Installation of Center Joint 2-63 63315259-0en
Assembly and Disassembly of Center Joint 2-65 62576284-0en
Removal and Installation of Travel Motor 2-72 43448653-0en
Assembly and Disassembly of Travel Motor 2-77 51874242-0en
Maintenance Standards 2-123 16266917-1en
Pressure Measurement and Adjustment Procedures 2-130 83246188-1en
Drain Volume Measurement Procedures 2-131 72272769-0en
Air Bleed Procedure 2-133 76863098-0en
B C SWING UNIT, COUNTERWEIGHT 3-1 97410031-1en
Specifications 3-2 53620175-0en
Main Equipment Table 3-3 78443383-0en
Main Equipment Structure and Operation Explanation 3-4 71646005-0en
Port Diagram 3-14 89929564-0en
Basic Functions 3-15 28190417-0en
Removal and Installation of Swing Unit 3-18 64674854-0en
Assembly and Disassembly of Swing Motor 3-21 69583460-4en
Assembly and Disassembly of Swing Unit 3-39 61287321-0en
Removal and Installation of Counterweight 3-48 60699411-0en
Pressure Measurement and Adjustment Procedures 3-52 83246188-1en
Drain Volume Measurement Procedures 3-53 72272769-0en
Air Bleed Procedure 3-54 76863098-0en
H ENGINE 4-1 53979139-1en
Specifications 4-5 53620175-0en
Main Equipment Table 4-6 78443383-0en
Basic Functions 4-7 28190417-0en
Main Data 4-21 84055381-0en
Function, Structure, Operation 4-23 66607258-0en
Symptom 4-61 19251071-0en
Functional Inspection 4-73 69663730-0en
Maintenance precautions 4-81 73784312-0en
Removal and Installation of Engine Assembly 4-84 86428914-0en
Removal and Installation of Fuel Cooler, Engine Intercooler, Radiator, and Oil
Cooler 4-89
78628914-1en
Removal and Installation of Turbocharger assembly 4-99 74315832-0en
Removal and Installation of EGR Valve 4-103 37450341-0en
Removal and Installation of Engine Hood 4-105 28712387-0en
Removal and Installation of Muffler 4-106 60308553-0en
Removal and Installation of Cylinder Head Cover 4-108 78412812-0en
Removal and Installation of Idle gear 4-134 59196614-0en
Removal and Installation of Cylinder Block 4-142 75278091-0en
Lubrication System 4-174 70203119-0en
Cooling System 4-184 69949934-0en
Removal and Installation of Exhaust Manifold 4-191 78382524-0en
Disassembly, Removal and Installation of Crankshaft 4-197 72662123-0en
Disassembly, Removal and Installation of Piston 4-228 16279690-0en
Removal and Installation of Camshaft 4-251 20678727-0en
Removal and Installation of Flywheel 4-272 68325283-0en
Removal and Installation of Crankshaft front oil seal 4-275 94513586-0en
Removal and Installation of Crankshaft rear oil seal 4-279 28286584-0en
Removal and Installation of Rocker arm shaft 4-285 32099008-0en
Removal and Installation of Valve spring 4-292 56356417-0en
Removal and Installation of Valve stem oil seal 4-309 42264339-0en
Removal and Installation of Intake chamber 4-327 43734304-0en
Removal and Installation of Integrated oxidation catalyst silencer 4-331 27531906-0en
Removal and Installation of Generator 4-333 57545247-0en
Removal and Installation of Fuel Tank 4-339 21516349-0en
Removal and Installation of Fuel Supply Pump 4-342 18906180-0en
Removal and Installation of Common Rail Assembly 4-347 24718817-0en
Removal and Installation of Injector 4-349 49612614-0en
Removal and Installation of Starter Motor 4-354 59341256-0en
Removal and Installation of Alternator 4-355 28632314-0en
Preheating System 4-357 85293671-0en
Introduction to the trouble diagnosis 4-362 92674078-0en
J HYDRAULIC EQUIPMENT (PUMP, OPERATION SYSTEM VALVE) 5-1 68276312-1en
Specifications 5-4 53620175-0en
Main Equipment Table 5-6 78443383-0en
Basic Functions 5-10 28190417-0en
Port Diagram 5-17 89929564-0en
Hydraulic Device 5-31 41566527-0en
Main Equipment Structure and Operation Explanation 5-32 71646005-0en
Control Valve 5-51 85958950-0en
3 Stack Solenoid Valve Operation Explanation 5-52 38126393-0en
Upper Pilot Valve (remote control valve) 5-54 25350181-0en
Travel Pilot Valve (remote control valve) 5-60 39613125-0en
Cushion Valve 5-65 11949795-0en
Removal and Installation of Hydraulic Tank 5-70 15527065-0en
Removal and Installation of Hydraulic Pump 5-75 76972520-0en
Removal and Installation of Pump Coupling 5-78 72167587-0en
Removal and Installation of Control Valve 5-79 90412859-0en
Removal and Installation of Pilot Blocs 5-86 46976647-0en
Removal and Installation of Travel Remote Control Valve 5-87 20787782-0en
Removal and Installation of Operation Remote Control Valve 5-90 14130834-4en
Removal and Installation of 3 Stack Solenoid 5-98 12196851-0en
Removal and Installation of Cushion Valve 5-100 42454860-0en
Reverse Prevention Valve 5-102 39991931-0en
Procedures for Assembly and Disassembly of Hydraulic Pump Main Unit 5-111 59889726-0en
Pump Main Unit Maintenance Standards 5-117 54580195-0en
Procedures for Assembly and Disassembly of Control Valve 5-121 17697175-0en
Procedures for Assembly and Disassembly of Operation Remote Control Valve 5-122 80887250-1en
Procedures for Assembly and Disassembly of Travel Remote Control Valve 5-133 23581849-0en
Assembly and Disassembly of Cushion Valve 5-146 38410900-0en
Pressure Measurement and Adjustment Procedures 5-147 83246188-1en
Hydraulic Equipment Layout 5-158 81702821-0en
Overall View 5-159 56326960-0en
N CAB 6-1 25744330-1en
Removal and Installation of Operator’s Seat 6-2 73057136-4en
Removal/installation of the KAB Seat 6-3 40818515-0en
Removal and Installation of Cab Assembly 6-4 49919189-0en
Removal and Installation of Wiper 6-8 25113440-4en
Removal and Installation of Cab Front Glass 6-9 51688380-4en
Window Lock Adjustment Procedures 6-11 90955407-5en
Tightening torque 6-13 29026121-4en
R ELECTRICAL PARTS 7-1 18400544-1en
Electrical and Engine Functions and Service Support 7-3 83471066-0en
Basic Functions 7-4 28190417-0en
Accessories 7-8 18248122-0en
Battery Disconnect Switch 7-11 38462477-0en
Milli-amp List 7-12 52890050-0en
Safety 7-14 98211632-0en
Service Support 7-15 30914595-0en
Setting 7-36 46403101-0en
Connection Connector Pin Layout 7-44 81470562-0en
Sequence Circuit Diagram 7-47 95593007-0enElectrical Equipment Layout Diagram 7-60 15573839-0en
Removal and Installation of Wiper Controller 7-86 90990258-0en
Removal and Installation of Wiper Motor 7-87 27539700-4en
Removal and Installation of Monitor 7-89 71925310-5en
Air Conditioner Overall Diagram 7-91 70666574-0en
Assembly and Disassembly of Unit 7-133 80491730-0en
Removal and Installation of Compressor 7-138 20570260-4en
Removal and Installation of Condenser 7-139 44548081-0en
Removal and Installation of Receiver Dryer 7-141 67605030-3en
Work Precautions 7-143 23051033-4en
V ATTACHMENTS 8-1 84181484-1en
Main Equipment Table 8-2 78443383-0en
Maintenance Standards 8-3 16266917-1en
Removal and Installation of Bucket Cylinder 8-12 55586201-3en
Removal and Installation of Arm Cylinder 8-15 34302078-0en
Removal and Installation of Boom Cylinder 8-20 68473514-0en
Removal and Installation of Boom Swing Cylinder 8-24 34068988-0en
Procedures for Operation/Assembly and Disassembly of Hydraulic Cylinder
(made by KYB) 8-28
55983566-0en
Removal and Installation of Bucket 8-37 32138276-0en
Removal and Installation of Bucket Link 8-39 83601107-0en
Removal and Installation of Arm 8-41 35510946-4en
Removal and Installation of Boom 8-43 19705675-0en
Z OTHER 9-1 68145258-1en
Specifications 9-3 53620175-0en
Main Unit Weight 9-4 12343363-0en
Bolt Size and Torque Table 9-6 30335582-1en
Overall View 9-11 34508823-0en
WORK RANGE DIAGRAM 9-13 20473064-1en
New Machine Performance Judgment Table 9-17 72039816-0en
FLUIDS AND LUBRICANTS 9-25 18850575-0en
Main Unit-side Diagnostic Trouble Code List 9-27 23011625-0en
Main Unit-side Trouble 9-28 14139955-0en
List of special tools 9-69 95642836-0en
Contents

S.M 31/12/24