Linkbelt 235X3 Excavator Service Manual WLSM2356-08LX – PDF DOWNLOAD

Description

Linkbelt 235X3 Excavator Service Manual WLSM2356-08LX – PDF DOWNLOAD

FILE DETAILS:

Linkbelt 235X3 Excavator Service Manual WLSM2356-08LX – PDF DOWNLOAD

Language : English
Pages : 1594
Downloadable : Yes
File Type : PDF
Size: 98.6 MB

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DESCRIPTION:

Linkbelt 235X3 Excavator Service Manual WLSM2356-08LX – PDF DOWNLOAD

General Information:
Cleaning:
Clean the metal parts with a cleaning fluid or steamer that meets standards. (except for the bearing) After cleaning the parts, let them dry well and inject oil into all parts. Inject oil into the bearing after letting it dry.
Inspection:
When disassembling parts, inspect all the parts. Replace any worn or damaged parts. Inspect them thoroughly to prevent early failures.
Bearing:
If the bearing is loose, replace it. Install the bearing after air drying it.
Needle bearing:

• When inserting the needle bearing, be careful not to scratch it.
• Inject grease into the location where the needle bearing is to be inserted.

Gear:
Check for any wear or damage.
Oil seals, O-rings, gaskets:

• Always install new oil seals, O-rings, and gaskets.
• Inject grease into the locations where oil seals and O-rings are to be inserted.

Shaft:

• Check for any wear or damage.
• Check the oil seal on the bearing and damaged shaft.

Service parts:
Install genuine LBX Link-Belt service parts. When ordering parts, see the parts catalog that has genuine LBX Link-Belt part numbers listed. Any failures caused by installing a nongenuine part are not covered by the warranty.
Lubrication (fuel, hydraulic oil):
Use oils from specified manufacturers or the ones specified in the operator’s manual or Service Manual. Any failures caused by using other fuel or hydraulic oil than specified are not covered by the warranty.

TABLE OF CONTENTS:

Linkbelt 235X3 Excavator Service Manual WLSM2356-08LX – PDF DOWNLOAD

SAFETY 1-1 19389787-1en
Safety, general information and standard torque data 1-2 38637039-0en
General Information 1-3 78709558-3en
Standard Torque Data For Cap Screws And Nuts 1-11 85783483-0en
A LOWER 2-1 71777125-1en
Specifications 2-3 53620175-0en
Main Equipment Table 2-4 78443383-0en
Main Equipment Structure and Operation Explanation 2-8 71646005-0en
Port Diagram 2-22 89929564-0en
Basic Functions 2-24 28190417-0en
Removal and Installation of Track 2-28 60049824-0en
Removal and Installation of Roller 2-33 24710917-1en
Removal and Installation of Drive Sprocket 2-50 33101343-6en
Removal and Installation of Take-up Roller 2-52 58088989-2en
Assembly and Disassembly of Take-up Roller 2-54 47665483-7en
Removal and Installation of Grease Cylinder 2-62 83612405-4en
Assembly and Disassembly of Tension Shock Absorber 2-64 97862528-3en
Removal and Installation of Center Joint 2-68 10728270-0en
Assembly and Disassembly of Center Joint 2-72 65948269-3en
Removal and Installation of Travel Motor 2-79 29771973-4en
Assembly and Disassembly of Travel Motor 2-84 51874242-3en
Maintenance Standards 2-135 16266917-1en
Pressure Measurement and Adjustment Procedures 2-142 83246188-1en
Drain Volume Measurement Procedures 2-143 72272769-0en
Air Bleed Procedure 2-145 76863098-0en
B C SWING UNIT, COUNTERWEIGHT 3-1 97410031-1en
Specifications 3-2 53620175-0en
Main Equipment Table 3-4 78443383-0en
Main Equipment Structure and Operation Explanation 3-6 71646005-0en
Port Diagram 3-13 89929564-0en
Basic Functions 3-14 28190417-0en
Removal and Installation of Swing Unit 3-18 52781828-1en
Assembly and Disassembly of Swing Motor 3-22 69583460-5en
Assembly and Disassembly of Swing Unit 3-47 77245471-0en
Assembly and Disassembly of Swing Reduction Gear 3-49 61287321-0en
Removal and Installation of Counterweight 3-60 58876385-0en
Pressure Measurement and Adjustment Procedures 3-67 83246188-1en
Drain Volume Measurement Procedures 3-68 72272769-0en
Air Bleed Procedure 3-69 76863098-0en
H ENGINE 4-1 53979139-1en
Specifications 4-4 53620175-0en
Main Equipment Table 4-6 78443383-0en
Contents
1
Basic Functions 4-8 28190417-0en
Main Data 4-48 71468946-2en
Function, structure, and operations 4-50 94126937-4en
Symptom 4-108 19251071-0en
Functional Inspection 4-122 69663730-0en
Cautions for Maintenance 4-132 15586122-3en
Removal and Installation of Engine Assembly 4-135 28448445-1en
Removal and Installation of Fuel Cooler, Engine Intercooler, Radiator, and Oil
Cooler 4-141
28776642-0en
Removal and Installation of Turbo Charger 4-152 42858817-3en
Removal and Installation of EGR Valve 4-156 37450341-0en
Removal and Installation of Top Cover 4-160 18253803-0en
Removal and Installation of Muffler 4-161 90849385-3en
Removal and Installation of Cylinder Head Cover 4-163 78412812-0en
Removal and Installation of Cylinder Block 4-205 75278091-0en
Lubrication System 4-255 70203119-0en
Cooling System 4-294 69949934-0en
Removal and Installation of Exhaust Manifold 4-301 78382524-0en
Disassembly, Removal and Installation of DPD Assembly 4-308 96284664-0en
Removal and Installation of Fuel Tank 4-313 10619068-0en
Removal and Installation of Fuel Supply Pump 4-316 18906180-0en
Removal and Installation of Common Rail Assembly 4-320 24718817-0en
Removal and Installation of Injector 4-327 49612614-0en
Removal and Installation of Starter Motor 4-336 28002722-0en
Removal and Installation of Alternator 4-338 59381550-0en
Preheating System 4-340 85293671-0en
Introduction to the trouble diagnosis 4-341 17894058-2en
J HYDRAULIC EQUIPMENT (PUMP, OPERATION SYSTEM VALVE) 5-1 68276312-1en
Specifications 5-4 53620175-0en
Main Equipment Table 5-8 78443383-0en
Basic Functions 5-17 28190417-0en
Port Diagram 5-45 89929564-0en
Hydraulic Device 5-63 41566527-0en
Main Equipment Structure and Operation Explanation 5-64 71646005-0en
Control Valve 5-79 85958950-0en
5 Stack Solenoid Valve Operation Explanation 5-116 76572215-0en
Upper Pilot Valve (remote control valve) 5-118 25350181-0en
Travel Pilot Valve (remote control valve) 5-124 39613125-0en
Cushion Valve 5-129 11949795-0en
Pressure Bleeding Operations 5-134 80016034-1en
Removal and Installation of Hydraulic Tank 5-135 38210754-0en
Removal and Installation of Hydraulic Pump 5-139 45725499-0en
Removal and Installation of Pump Coupling 5-145 72167587-1en
Removal and Installation of Control Valve 5-148 43003810-1en
Removal and Installation of Pilot Blocs 5-153 46976647-0en
Removal and Installation of Travel Remote Control Valve 5-154 60177940-0en
Removal and Installation of Operation Remote Control Valve 5-157 14130834-4en
Contents
2
Removal and Installation of 5 Stack Solenoid 5-165 24620140-0en
Removal and Installation of Cushion Valve 5-169 65037997-5en
Procedures for Assembly and Disassembly of Hydraulic Pump Main Unit 5-172 59889726-0en
Pump Main Unit Maintenance Standards 5-177 54580195-0en
Procedures for Assembly and Disassembly of Control Valve 5-203 17697175-0en
Procedures for Assembly and Disassembly of Operation Remote Control Valve 5-227 80887250-1en
Procedures for Assembly and Disassembly of Travel Remote Control Valve 5-238 23581849-0en
Assembly and Disassembly of Cushion Valve 5-251 38410900-0en
Pressure Measurement and Adjustment Procedures 5-255 83246188-1en
Hydraulic Pump Flow Measurement Procedures 5-271 62052930-0en
Air Bleed Procedure 5-275 76863098-0en
Hydraulic Equipment Layout 5-276 81702821-0en
Overall view 5-277 98592133-0en
N CAB 6-1 25744330-1en
Removal and Installation of Operator’s Seat 6-2 73057136-4en
Removal and Installation of Cab Assembly 6-3 49919189-0en
Removal and Installation of Wiper 6-7 25113440-4en
Removal and Installation of Cab Front Glass 6-8 51688380-4en
Window Lock Adjustment Procedures 6-10 90955407-5en
Tightening torque 6-12 29026121-4en
R ELECTRICAL PARTS 7-1 18400544-1en
Electrical and Engine Functions and Service Support 7-4 83471066-0en
Basic Functions 7-5 28190417-0en
Accessories 7-8 18248122-0en
Battery Disconnect Switch 7-18 41210822-0en
Reset 7-19 54833228-0en
Milli-amp List 7-20 75537064-0en
Safety 7-22 98211632-0en
Service Support 7-26 30914595-0en
Setting 7-59 46403101-0en
Service Monitor 7-73 48309251-0en
Computer Explanation 7-87 92729003-0en
Connection Connector Pin Layout 7-93 81470562-0en
Sequence Circuit Diagram 7-96 95593007-0en
Electrical Equipment Layout Diagram 7-109 15573839-0en
Removal and Installation of Wiper Controller 7-139 90990258-0en
Removal and Installation of Wiper Motor 7-140 27539700-5en
Removal and Installation of Monitor 7-142 71925310-6en
ECM Replacement Procedure 7-144 65037709-1en
Removal and Installation of ECM 7-145 40114235-0en
Removal and Installation of Computer A 7-146 88300195-0en
Removal and Installation of Computer B 7-147 51924239-0en
Air Conditioner Overall Diagram 7-148 70666574-0en
Assembly and Disassembly of Unit 7-191 80491730-0en
Removal and Installation of Compressor 7-196 20570260-4en
Removal and Installation of Condenser 7-197 14069119-0en
Removal and Installation of Receiver Dryer 7-199 67605030-3en
Work Precautions 7-201 23051033-6en
V ATTACHMENTS 8-1 84181484-1en
Main Equipment Table 8-2 78443383-0en
Maintenance Standards 8-4 16266917-1en
Removal and Installation of Bucket Cylinder 8-16 55586201-3en
Removal and Installation of Arm Cylinder 8-19 40601705-5en
Removal and Installation of Boom Cylinder 8-23 69143936-5en
Procedures for Operation/Assembly and Disassembly of Hydraulic Cylinder
(made by KYB) 8-28
55983566-0en
Port Diagram 8-64 89929564-0en
Removal and Installation of HBCV 8-65 95886020-0en
Air Bleed Procedure 8-68 76863098-0en
Removal and Installation of Bucket 8-70 32138276-1en
Removal and Installation of Bucket Link 8-72 16837847-3en
Removal and Installation of Arm 8-74 35510946-5en
Removal and Installation of Boom 8-76 36512391-4en
Z OTHER 9-1 68145258-1en
Specifications 9-3 53620175-0en
Arm Dimension 9-13 31180251-0en
Main Unit Weight 9-21 12343363-0en
Bolt Size and Torque Table 9-25 30335582-1en
Overall View 9-30 34508823-0en
WORK RANGE DIAGRAM 9-35 20473064-1en
New Machine Performance Judgment Table 9-44 72039816-1en
FLUIDS AND LUBRICANTS 9-52 18850575-0en
Main Unit-side Diagnostic Trouble Code List 9-53 61222915-2en
Main Unit-side Trouble 9-55 14139955-0en
List of special tools 9-153 95642836-0en

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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