Linkbelt 3240 HP 3240 RB 3240 TL Excavator Service Manual WLSM2107TL-01LX – PDF DOWNLOAD

Description

Linkbelt 3240 HP 3240 RB 3240 TL Excavator Service Manual WLSM2107TL-01LX – PDF DOWNLOAD

FILE DETAILS:

Linkbelt 3240 HP 3240 RB 3240 TL Excavator Service Manual WLSM2107TL-01LX – PDF DOWNLOAD

Language : English
Pages : 2038
Downloadable : Yes
File Type : PDF
Size: 109 MB

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DESCRIPTION:

Linkbelt 3240 HP 3240 RB 3240 TL Excavator Service Manual WLSM2107TL-01LX – PDF DOWNLOAD

General Information:
Cleaning:
Clean the metal parts with cleaning solution that meets the standard and steam cleaning. (except for bearings) After cleaning, dry well, and inject oil in all parts. Also inject oil into the bearings after drying.
Inspection:
When disassembling parts, check all the parts. If there are any worn or damaged parts, replace them. Inspect carefully to prevent initial breakdowns.
Bearing:
Replace any loose bearings. Air dry bearings before installing them.
Needle bearing:
When inserting needle bearings, be very careful not to damage them. Apply grease to the section where the needle bearing will be inserted.
Gear:
Check that there is no wear and no damage.
Oil seal, O-ring, gasket:
Always install new oil seals, O-rings, and gaskets. Apply grease to sections where oil seals
and O-rings will be inserted.
Shaft:
Check that there is no wear and no damage. Check the bearings and check for damaged
oil seals on the shaft.

TABLE OF CONTENTS:

Linkbelt 3240 HP 3240 RB 3240 TL Excavator Service Manual WLSM2107TL-01LX – PDF DOWNLOAD

SAFETY 1-1 19389787-1en
Safety, general information and standard torque data 1-2 38637039-0en
General Information 1-3 78709558-2en
Standard Torque Data For Cap Screws And Nuts 1-6 85783483-0en
Removal of Under Cover 1-7 80674427-0en
Protection of Electric/Electronics System During Charging or Welding 1-10 25067536-0en
A LOWER 2-1 71777125-1en
Main Equipment Table 2-3 78443383-0en
Main Equipment Structure and Operation Explanation 2-5 71646005-0en
Port Diagram 2-37 89929564-0en
Basic Functions 2-39 28190417-0en
Removal and Installation of Track 2-41 60049824-0en
Removal and Installation of Step 2-46 69099550-0en
Removal and Installation of Paddle 2-47 89567217-0en
Removal and Installation of Roller 2-48 43752628-0en
Removal and Installation of Drive Sprocket 2-67 86972684-4en
Removal and Installation of Take-up Roller 2-70 58088989-2en
Assembly and Disassembly of Take-up Roller 2-72 95701743-1en
Removal and Installation of Grease Cylinder 2-78 29114980-0en
Assembly and Disassembly of Grease Cylinder 2-80 52822678-1en
Removal and Installation of Center Joint 2-83 73632431-0en
Assembly and Disassembly of Center Joint 2-87 65948269-3en
Removal and Installation of Travel Motor 2-94 66562821-0en
Assembly and Disassembly of Travel Motor (nabtesco) 2-99 80411932-1en
Maintenance Standards 2-137 16266917-1en
Pressure Measurement and Adjustment Procedures 2-145 83246188-1en
Drain Volume Measurement Procedures 2-146 72272769-0en
Air Bleed Procedure 2-148 76863098-0en
B C SWING UNIT, COUNTERWEIGHT 3-1 97410031-1en
Main Equipment Table 3-2 78443383-0en
Main Equipment Structure and Operation Explanation 3-3 71646005-0en
Port Diagram 3-11 89929564-0en
Basic Functions 3-12 28190417-0en
Removal and Installation of Swing Unit 3-15 42745605-0en
Assembly and Disassembly of Swing Unit 3-18 77385530-1en
Assembly and Disassembly of Swing Motor 3-21 14574279-1en
Assembly and Disassembly of Swing Unit 3-37 52192249-2en
Removal and Installation of Counterweight 3-42 16506920-0en
Pressure Measurement and Adjustment Procedures 3-45 83246188-1en
Drain Volume Measurement Procedures 3-46 72272769-0en
Air Bleed Procedure 3-47 76863098-0en
Contents
1
H ENGINE 4-1 53979139-1en
Main Equipment Table 4-7 78443383-0en
Basic Functions 4-8 28190417-0en
Main Data 4-62 42417194-2en
Function, Structure, Operation 4-64 52371542-2en
Function, structure, operation (SCR) 4-118 27929211-1en
SCR Control System Inspection 4-145 78058558-1en
Explanation of SCR Operation 4-146 95238910-2en
Diagnosis for Each Symptom 4-148 21805842-1en
Diagnosis for Each Symptom 4-153 35120819-0en
Functional Inspection 4-164 69663730-0en
Removal and Installation of Engine Assembly 4-172 77825812-4en
Removal and Installation of Fuel Cooler, Engine Intercooler, Radiator, and Oil
Cooler 4-177
78628914-1en
Removal and Installation of Turbo Charger 4-187 42858817-3en
Removal and Installation of EGR Valve (if equipped) 4-194 32547506-1en
Removal and Installation of Engine Hood 4-201 69874792-1en
Removal and Installation of SCR 4-202 22249628-1en
Removal and installation of Silicon Controlled Rectifier Catalyst 4-204 51884126-1en
Removal and Installation of Cylinder Head Cover 4-210 78412812-0en
Removal and Installation of Cylinder Block 4-255 75278091-0en
Lubrication System 4-308 70203119-0en
Cooling System 4-351 69949934-0en
Induction System 4-366 35136601-1en
Exhaust System 4-367 48741304-1en
Aux Emission Control Devices System 4-371 40110763-1en
Removal and Installation of Exhaust Manifold 4-383 78382524-0en
Removal and Installation of Fuel Tank 4-393 83118324-0en
Removal and Installation of Urea Pump 4-396 76020255-1en
Removal and Installation of Urea Solution Tank 4-398 88902431-2en
Removal and Installation of Fuel Supply Pump 4-400 18906180-0en
Removal and Installation of Common Rail Assembly 4-405 24718817-0en
Removal and Installation of Injector 4-412 31274146-0en
Removal and installation of Idle Gear 4-421 35451685-1en
Removal and installation of Inlet Cover 4-459 95644086-1en
Removal and installation of Crankshaft 4-473 96199018-1en
Removal and installation of Piston 4-526 92033901-1en
Removal and installation of Camshaft 4-565 99853686-1en
Removal and installation of Flywheel 4-573 49737831-1en
Removal and installation of Crankshaft Front Oil Seal 4-576 72466584-1en
Removal and installation of Crankshaft Rear Oil Seal 4-580 92580364-1en
Removal and installation of Rocker Arm Shaft 4-584 20876661-1en
Removal and installation of Valve Spring 4-592 17489655-1en
Removal and installation of Valve Stem Oil Seal 4-601 33684580-1en
Removal and installation of Front Cover 4-610 66315508-1en
Removal and installation of Intake Throttle Valve 4-618 84766342-1en
Removal and Installation of Starter Motor 4-619 47128180-3en
Contents
2
Removal and Installation of Alternator 4-627 86826481-3en
Removal and Installation of Glow Plug 4-635 45292928-0en
Removal and Installation of Suction Control Valve 4-636 74896489-0en
Removal and installation of Fuel Filter 4-639 70596988-1en
Removal and installation of Relief Valve 4-642 41397729-1en
Removal and installation of Fuel Filter Element 4-645 28551690-1en
Removal and Installation of Fuel filter pressure 4-649 41943855-1en
Removal and Installation of Engine coolant temperature sensor 4-650 72826315-1en
Removal and Installation of CKP sensor 4-651 92654264-1en
Removal and Installation of CMP sensor 4-652 11296113-1en
Removal and Installation of Oil pressure sensor 4-653 71303987-1en
Removal and installation of Pressure Sensor/Boost Temperature Sensor 4-654 30684379-1en
Removal and Installation of IMT sensor 4-655 42362214-1en
Removal and installation of Charge Air Cooler Temperature Sensor 1 4-656 94613570-1en
Sampling Procedure 4-657 38464543-0en
Removal and Installation of Exhaust gas temperature sensor 4-658 83790917-1en
Removal and installation of EGR Gas Temperature Sensor 1 4-660 85535450-1en
Removal and installation of EGR Gas Temperature Sensor 2 4-661 21977257-1en
Removal and installation of NOx Sensor 4-663 96418407-1en
Removal and Installation of Exhaust gas temperature sensor 3 4-666 10879967-1en
Removal and installation of DEF Sensor 4-668 55572903-1en
Engine-related Diagnostic Trouble Code List 4-669 99630402-2en
Engine-side Trouble 4-678 16577120-0en
Data Reference Values 4-855 49437404-1en
J HYDRAULIC EQUIPMENT (PUMP, OPERATION SYSTEM VALVE) 5-1 68276312-1en
Main Equipment Table 5-5 78443383-0en
Basic Functions 5-10 28190417-0en
Port Diagram 5-28 89929564-0en
Hydraulic Pump 5-40 71826868-0en
Control Valve 5-64 56107455-0en
5 Stack Solenoid Valve Operation Explanation 5-90 87031521-0en
Upper Pilot Valve (remote control valve) 5-91 25350181-0en
Travel Pilot Valve (remote control valve) 5-97 39613125-0en
Cushion Valve 5-103 11949795-0en
6 Stack Proportional Valve (Pilot) 5-108 71721153-0en
Electromagnetic Relief Valve 5-110 64662087-0en
Removal and Installation of Hydraulic Reservoir 5-114 11783307-0en
Removal and Installation of Hydraulic Pump 5-117 35743075-0en
Removal and Installation of Pump coupling 5-121 34418244-1en
Removal and Installation of Control Valve 5-123 13508765-0en
Removal and Installation of Travel Remote Control Valve 5-130 64970086-0en
Removal and Installation of Operation Remote Control Valve 5-133 14130834-4en
Removal and Installation of 5 Stack Solenoid 5-141 87116606-3en
Removal and Installation of Cushion Valve 5-143 87903301-1en
Procedures for Assembly and Disassembly of Hydraulic Pump Main Unit 5-145 59889726-0en
Pump Main Unit Maintenance Standards 5-155 54580195-0en
Regulator Maintenance Standards 5-163 86103035-0en
Contents
3
Assembly and Disassembly of Control Valve 5-178 72743984-0en
Procedures for Assembly and Disassembly of Operation Remote Control Valve 5-199 80887250-1en
Procedures for Assembly and Disassembly of Travel Remote Control Valve 5-210 23581849-0en
Assembly and Disassembly of Cushion Valve 5-223 38410900-0en
Procedures for Assembly and Disassembly of 6 Stack Proportional Valve (Pilot) 5-227 14101325-0en
Pressure Measurement and Adjustment Procedures 5-233 83246188-1en
Hydraulic Pump Flow Measurement Procedures 5-252 62052930-0en
Air Bleed Procedure 5-256 76863098-0en
Sampling Procedure 5-257 38464543-0en
Hydraulic Equipment Layout 5-258 81702821-0en
Overall View 5-259 56574962-0en
N CAB 6-1 25744330-1en
Removal and Installation of Operator’s Seat 6-2 73057136-4en
Removal and Installation of Cab Assembly 6-3 44037089-5en
Removal and Installation of Wiper 6-8 66127692-0en
Removal and Installation of Cab Front Glass 6-9 51688380-4en
Window Lock Adjustment Procedures 6-11 70190809-2en
Removal and Installation of Housing Guardrail 6-13 22364638-0en
Removal and Installation of Front Guard 6-15 35333629-0en
Door Latch Adjustment Procedure 6-17 41104159-0en
Tightening Torque 6-18 46004929-1en
R ELECTRICAL PARTS 7-1 18400544-1en
Basic Functions 7-3 28190417-0en
Service Support 7-25 30914595-0en
Connection Connector Pin Layout 7-142 81470562-0en
Sequence Circuit Diagram 7-145 95593007-0en
Electrical Equipment Layout Diagram 7-161 34240426-0en
Removal and Installation of Wiper Controller 7-196 51905383-4en
Removal and Installation of Wiper Motor 7-197 60222373-1en
Removal and Installation of ECM 7-199 37149170-1en
Removal and Installation of Main Controller 7-200 35550813-0en
Removal and Installation of DCU 7-201 63452717-0en
Removal and Installation of Monitor 7-202 91136847-0en
Removal and Installation of Rear View Camera 7-203 59325557-0en
Air Conditioner Overall Diagram 7-205 70666574-0en
Assembly and Disassembly of Unit 7-243 80491730-0en
Removal and Installation of Compressor 7-246 20570260-4en
Removal and Installation of Condenser 7-247 75115462-5en
Removal and Installation of Receiver Dryer 7-249 67605030-3en
Work Precautions 7-251 23051033-5en
V ATTACHMENTS 8-1 84181484-1en
Main Equipment Table 8-2 78443383-0en
Maintenance Standards 8-3 16266917-1en
Removal and Installation of Heel Cylinder 8-8 81308242-0en
Removal and Installation of Arm Cylinder 8-12 67644592-0en
Removal and Installation of Boom Cylinder 8-17 96898479-0en
Contents
4
Procedures for Operation/Assembly and Disassembly of Hydraulic Cylinder 8-22 71081947-0en
Removal and Installation of Heel 8-56 91206344-0en
Removal and Installation of Arm 8-59 14282146-0en
Removal and Installation of Boom 8-62 90849627-0en
Z OTHER 9-1 68145258-1en
Changes Compared with Standard Model 9-4 92840366-0en
Specifications 9-10 53620175-0en
Arm Dimension 9-15 31180251-0en
Main Unit Weight 9-17 12343363-0en
Bolt Size and Torque Table 9-19 30335582-1en
Overall View 9-24 34508823-0en
WORK RANGE DIAGRAM 9-26 20473064-1en
New Machine Performance Judgment Table 9-28 72039816-1en
FLUIDS AND LUBRICANTS 9-37 18850575-0en
Main-Unit-related Diagnostic Trouble Code List 9-38 70292507-4en
Main Unit-side Trouble 9-41 14139955-0en
List of special tools 9-135 95642836-0en
Paint Colors 9-176 72306293-0en
Abbreviation 9-178 40185832-2en
Disassembly/Assembly/Transport Procedures 9-182 53706522-0en

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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