Linkbelt 380X4-MH Material Handler Service Manual WLSM3807MH-03LX – PDF DOWNLOAD

Description

Linkbelt 380X4-MH Material Handler Service Manual WLSM3807MH-03LX – PDF DOWNLOAD

FILE DETAILS:

Linkbelt 380X4-MH Material Handler Service Manual WLSM3807MH-03LX – PDF DOWNLOAD

Language : English
Pages : 2201
Downloadable : Yes
File Type : PDF
Size: 150 MB

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Linkbelt 380X4-MH Material Handler Service Manual WLSM3807MH-03LX – PDF DOWNLOAD

General Information:
Cleaning
Clean the metal parts with a cleaning fluid or steamer that meets standards. (except for the bearing) After cleaning the parts, let them dry well and inject oil into all parts. Inject oil into the bearing after letting it dry.
Inspection
When disassembling parts, inspect all the parts. Replace any worn or damaged parts. Inspect them thoroughly to prevent early failures.
Bearing
If the bearing is loose, replace it. Install the bearing after air drying it.
Needle bearing
When inserting the needle bearing, be careful not to scratch it.
Inject grease into the location where the needle bearing is to be inserted.
Gear
Check for any wear or damage.
Oil seals, O-rings, gaskets
Always install new oil seals, O-rings, and gaskets. Inject grease into the locations where oil seals and O-rings are to be inserted.
Shaft
Check for any wear or damage. Check the oil seal on the bearing and damaged shaft.
Service parts
Install genuine LBX Link-Belt service parts. When ordering parts, see the parts catalog that has genuine LBX Link-Belt part numbers listed. Any failures caused by installing a nongenuine part are not covered by the warranty.
Lubrication (fuel, hydraulic oil)

• Use oils from specified manufacturers or the ones specified in the operator’s manual or Service Manual.
• Any failures caused by using other fuel or hydraulic oil than specified are not covered by the warranty.

TABLE OF CONTENTS:

Linkbelt 380X4-MH Material Handler Service Manual WLSM3807MH-03LX – PDF DOWNLOAD

SAFETY 1-1 19389787-1en
Safety, general information and standard torque data 1-2 38637039-0en
General Information 1-3 78709558-3en
Standard Torque Data For Cap Screws And Nuts 1-6 85783483-0en
Removal of Under Cover 1-7 27648433-0en
Protection of Electric/Electronics System During Charging or Welding 1-10 25067536-0en
A LOWER 2-1 71777125-1en
Main Equipment Table 2-3 78443383-0en
Main Equipment Structure and Operation Explanation 2-5 71646005-0en
Port Diagram 2-20 89929564-0en
Basic Functions 2-22 28190417-0en
Removal and Installation of Track 2-24 60049824-0en
Removal and Installation of Roller 2-30 43752628-0en
Removal and Installation of Drive Sprocket 2-47 93979649-1en
Removal and Installation of Take-up Roller 2-49 58088989-2en
Assembly and Disassembly of Take-up Roller 2-51 95701743-1en
Removal and Installation of Grease Cylinder 2-57 39210976-2en
Assembly and Disassembly of Grease Cylinder 2-59 52822678-1en
Removal and Installation of Center Joint 2-63 58527613-1en
Assembly and Disassembly of Center Joint 2-66 79421034-1en
Removal and Installation of Travel Motor 2-75 30970495-3en
Assembly and Disassembly of Travel Motor 2-80 51874242-3en
Maintenance Standards 2-114 16266917-1en
Pressure Measurement and Adjustment Procedures 2-121 83246188-1en
Drain Volume Measurement Procedures 2-122 72272769-0en
Air Bleed Procedure 2-124 76863098-0en
B C SWING UNIT, COUNTERWEIGHT 3-1 97410031-1en
Main Equipment Table 3-2 78443383-0en
Main Equipment Structure and Operation Explanation 3-3 71646005-0en
Port Diagram 3-9 89929564-0en
Basic Functions 3-10 28190417-0en
Removal and Installation of Swing Unit 3-16 22432214-2en
Assembly and Disassembly of Swing Unit 3-19 77385530-1en
Assembly and Disassembly of Swing Motor 3-22 69583460-5en
Removal and Installation of Counterweight 3-40 36870479-1en
Pressure Measurement and Adjustment Procedures 3-42 83246188-1en
Drain Volume Measurement Procedures 3-43 72272769-0en
Air Bleed Procedure 3-44 76863098-0en
H ENGINE 4-1 53979139-1en
Main Equipment Table 4-7 78443383-0en
Basic Functions 4-9 28190417-0en
Main Data 4-62 20092412-1en
Function, Structure, Operation 4-65 51175846-2en
Function, structure, operation (SCR) 4-125 27929211-1en
SCR Control System Inspection 4-155 78058558-1en
Explanation of SCR Operation 4-156 95238910-2en
Diagnosis for Each Symptom 4-158 21805842-1en
Symptom 4-163 19251071-0en
Functional Inspection 4-174 69663730-0en
Removal and Installation of Engine Assembly 4-182 46997073-2en
Removal and Installation of Fuel Cooler, Engine Intercooler, Radiator, and Oil
Cooler 4-186
28776642-0en
Removal and Installation of Turbo Charger 4-195 43042560-3en
Removal and Installation of EGR Valve (if equipped) 4-200 32547506-1en
Removal and Installation of Engine Hood 4-207 69874792-1en
Removal and Installation of SCR 4-208 45054744-1en
Removal and installation of Silicon Controlled Rectifier Catalyst 4-209 71913988-1en
Removal and Installation of Cylinder Head Cover 4-214 78412812-0en
Removal and Installation of Cylinder Block 4-263 75278091-0en
Lubrication System 4-319 70203119-0en
Cooling System 4-365 69949934-0en
Induction System 4-381 92865729-1en
Exhaust System 4-382 89869774-1en
Aux Emission Control Devices System 4-385 71618698-1en
Removal and Installation of Exhaust Manifold 4-397 78382524-0en
Removal and Installation of Fuel Tank 4-407 28103513-2en
Removal and Installation of Urea Pump 4-411 95313754-0en
Removal and Installation of Urea Solution Tank 4-412 17610219-2en
Removal and Installation of Fuel Supply Pump 4-414 18906180-0en
Removal and Installation of Common Rail Assembly 4-418 24718817-0en
Removal and Installation of Injector 4-430 31274146-0en
Removal and installation of Idle Gear 4-437 88541792-1en
Removal and installation of Inlet Cover 4-477 11202177-1en
Removal and installation of Crankshaft 4-490 37684987-1en
Removal and installation of Piston 4-547 88466996-1en
Removal and installation of Camshaft 4-589 39727464-1en
Removal and installation of Flywheel 4-598 49328546-1en
Removal and installation of Crankshaft Front Oil Seal 4-601 43676697-1en
Removal and installation of Crankshaft Rear Oil Seal 4-606 83352618-1en
Removal and installation of Rocker Arm Shaft 4-610 51224917-1en
Removal and installation of Valve Spring 4-619 79836590-1en
Removal and installation of Valve Stem Oil Seal 4-629 45747030-1en
Removal and installation of Front Cover 4-638 84313582-1en
Removal and installation of Intake Throttle Valve 4-647 59420164-1en
Removal and Installation of Starter Motor 4-648 29382275-1en
Removal and Installation of Alternator 4-657 53939335-1en
Removal and Installation of Glow Plug 4-664 45292928-0en
Removal and Installation of Suction Control Valve 4-666 74896489-0en
Removal and installation of Fuel Filter 4-669 35283611-1en
Removal and installation of Relief Valve 4-672 34135732-1en
Contents
2
Removal and installation of Fuel Filter Element 4-675 28242594-1en
Removal and Installation of Fuel filter pressure 4-679 41943855-1en
Removal and Installation of Engine coolant temperature sensor 4-680 72826315-1en
Removal and Installation of CKP sensor 4-681 92654264-1en
Removal and Installation of CMP sensor 4-682 11296113-1en
Removal and Installation of Oil pressure sensor 4-683 71303987-1en
Removal and installation of Pressure Sensor/Boost Temperature Sensor 4-684 81952792-1en
Removal and Installation of IMT sensor 4-685 42362214-1en
Removal and installation of Charge Air Cooler Temperature Sensor 1 4-686 66306841-1en
Sampling Procedure 4-687 38464543-0en
Removal and Installation of Exhaust gas temperature sensor 4-688 83790917-1en
Removal and installation of EGR Gas Temperature Sensor 1 4-690 79377911-1en
Removal and installation of EGR Gas Temperature Sensor 2 4-691 52797245-1en
Removal and installation of NOx Sensor 4-693 70645643-1en
Removal and Installation of Exhaust gas temperature sensor 3 4-696 10879967-1en
Removal and installation of DEF Sensor 4-697 46935705-1en
Engine-related Diagnostic Trouble Code List 4-698 99630402-2en
Engine-side Trouble 4-707 16577120-0en
Data Reference Values 4-880 49437404-1en
J HYDRAULIC EQUIPMENT (PUMP, OPERATION SYSTEM VALVE) 5-1 68276312-1en
Main Equipment Table 5-6 78443383-0en
Basic Functions 5-13 28190417-0en
Port Diagram 5-40 89929564-0en
Hydraulic Pump 5-58 71826868-0en
LM Pump 5-77 25173889-0en
Motor for Generator 5-81 58153620-0en
Control Valve 5-84 56107455-0en
5 Stack Solenoid Valve Operation Explanation 5-115 87031521-0en
2 Stack Solenoid Valve 5-116 56027585-0en
Single Proportional Valve 5-117 70926711-0en
Upper Pilot Valve (remote control valve) 5-119 25350181-0en
Travel Pilot Valve (remote control valve) 5-125 39613125-0en
1-pedal Travel Pilot Valve (remote control valve) 5-131 57041257-0en
Cushion Valve 5-134 11949795-0en
Direction Valve (3-direction) 5-139 30102944-0en
6 Stack Proportional Valve (Pilot) 5-142 71721153-0en
Reducing Valve 5-144 98219624-0en
Electromagnetic Relief Valve 5-147 64662087-0en
Removal and Installation of Hydraulic Reservoir 5-151 78788865-0en
Removal and Installation of Hydraulic Pump 5-155 40166818-0en
Removal and Installation of LM Pump 5-159 51439306-0en
Removal and Installation of Pump coupling 5-160 68875889-1en
Removal and Installation of Generator Motor 5-162 42387865-0en
Removal and Installation of Control Valve 5-164 40568465-2en
Removal and Installation of Travel Remote Control Valve 5-169 89439321-1en
Removal and Installation of Operation Remote Control Valve 5-173 94100775-1en
Removal and Installation of Option Remote Control Valve 5-181 19749635-0en
Contents
3
Installation and Removal of 5 Stack Solenoid Valve 5-184 20298065-0en
Removal and Installation of Cushion Valve 5-186 85137039-1en
Procedures for Assembly and Disassembly of Hydraulic Pump Main Unit 5-189 59889726-0en
Regulator Maintenance Standards 5-194 86103035-0en
Assembly and Disassembly of Control Valve 5-210 72743984-0en
Procedures for Assembly and Disassembly of Operation Remote Control Valve 5-231 80887250-1en
Procedures for Assembly and Disassembly of Travel Remote Control Valve 5-242 23581849-0en
Assembly and Disassembly Procedures of Option Remote Control Valve 5-255 91819846-0en
Assembly and Disassembly of Cushion Valve 5-264 38410900-0en
Procedures for Assembly and Disassembly of 6 Stack Proportional Valve (Pilot) 5-268 14101325-0en
Pressure Measurement and Adjustment Procedures 5-274 83246188-1en
Power Generation Line Pressure Measurement Procedure, 2nd Option Pressure
Measurement Procedure 5-293
17629752-0en
Elevator Circuit Pressure Adjustment 5-294 14954901-0en
Hydraulic Pump Flow Measurement Procedures 5-295 62052930-0en
LM Pump Flow Measurement Procedure 5-299 60941462-0en
Drain Volume Measurement Procedures 5-302 72272769-0en
Air Bleed Procedure 5-303 76863098-0en
Sampling Procedure 5-305 38464543-0en
Hydraulic Equipment Layout 5-306 81702821-0en
Overall View 5-307 96060589-0en
N CAB 6-1 25744330-1en
Removal and Installation of Operator’s Seat 6-2 64020993-1en
Removal and Installation of Cab Assembly 6-3 58647651-2en
Removal and Installation of Wiper 6-8 56260865-1en
Removal and Installation of Cab Front Glass 6-9 85033204-1en
Removal and Installation of Right-side Window Glass 6-11 20957683-1en
Removal and Installation of Door (Upper) Sash Glass 6-16 88900412-1en
Window Lock Adjustment Procedures 6-21 70190809-2en
Removal and Installation of Housing Guardrail 6-23 76560728-0en
Tightening Torque 6-26 46004929-1en
R ELECTRICAL PARTS 7-1 18400544-1en
Basic Functions 7-3 28190417-0en
Service Support 7-34 30914595-0en
Connection Connector Pin Layout 7-156 81470562-0en
Sequence Circuit Diagram 7-159 95593007-0en
Electrical Equipment Layout Diagram 7-176 66154482-0en
Removal and Installation of Wiper Controller 7-218 48783449-1en
Removal and Installation of Wiper Motor 7-219 60222373-1en
Removal and Installation of ECM 7-221 37149170-1en
Removal and Installation of Main Controller 7-222 35550813-0en
Removal and Installation of DCU 7-223 63452717-0en
Removal and Installation of Monitor 7-224 51691250-2en
Removal and Installation of Rear View Camera 7-226 83779341-0en
Removal and Installation of Side Camera (right) 7-227 43100996-0en
Removal and Installation of Side Camera (Left) 7-228 35072143-0en
Removal and Installation of FVM Controller 7-229 75916970-1en
How to Set FVM 7-230 33847448-0en
Air Conditioner Overall Diagram 7-235 70666574-0en
Assembly and Disassembly of Unit 7-277 80491730-0en
Removal and Installation of Compressor 7-280 20570260-4en
Removal and Installation of Condenser 7-281 69203847-0en
Removal and Installation of Receiver Dryer 7-282 76369168-0en
Work Precautions 7-283 23051033-6en
V ATTACHMENTS 8-1 84181484-1en
Main Equipment Table 8-2 78443383-0en
Maintenance Standards 8-3 16266917-1en
Removal and Installation of Arm Cylinder 8-7 29628691-0en
Removal and Installation of Boom Cylinder 8-11 46336700-0en
Removal and Installation of Boom Cylinder (Automatic Greasing Device) 8-16 45369526-0en
Removal and Installation of Elevator Cylinder 8-22 36395268-0en
Procedures for Operation/Assembly and Disassembly of Hydraulic Cylinder 8-31 71081947-0en
HBCV 8-66 83156430-0en
Port Diagram 8-81 89929564-0en
Air Bleed Procedure 8-82 76863098-0en
Removal and Installation of HBCV 8-84 95886020-0en
Removal and Installation of Arm HBCV 8-85 22060137-1en
Removal and Installation of Boom HBCV 8-87 62819839-1en
Removal and Installation of Arm 8-90 35510946-4en
Removal and Installation of Boom 8-93 21814537-0en
Z OTHER 9-1 68145258-1en
Change from Type 6 9-4 58609717-1en
Specifications 9-15 53620175-0en
Arm Dimension 9-20 31180251-0en
Main Unit Weight 9-21 12343363-0en
Bolt Size and Torque Table 9-23 30335582-1en
Overall View 9-28 34508823-0en
WORK RANGE DIAGRAM 9-30 20473064-1en
New Machine Performance Judgment Table 9-32 72039816-1en
FLUIDS AND LUBRICANTS 9-42 18850575-0en
Main-Unit-related Diagnostic Trouble Code List 9-43 70292507-3en
Main Unit-side Trouble 9-46 14139955-0en
List of special tools 9-162 95642836-0en
Paint Colors 9-205 70956427-0en
Abbreviation 9-207 40185832-2en
Magnet Unit 9-211 44264102-0en
Automatic Greasing Device 9-219 77193898-0en
Contents

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