Linkbelt 5040 RB 5040 TL Excavator Service Manual WLSM3707TL-03LX – PDF DOWNLOAD

Description

Linkbelt 5040 RB 5040 TL Excavator Service Manual WLSM3707TL-03LX – PDF DOWNLOAD

FILE DETAILS:

Linkbelt 5040 RB 5040 TL Excavator Service Manual WLSM3707TL-03LX – PDF DOWNLOAD

Language : English
Pages : 2068
Downloadable : Yes
File Type : PDF
Size: 123 MB

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DESCRIPTION:

Linkbelt 5040 RB 5040 TL Excavator Service Manual WLSM3707TL-03LX – PDF DOWNLOAD

General Information:
Cleaning:
Clean the metal parts with cleaning solution that meets the standard and steam cleaning. (except for bearings) After cleaning, dry well, and inject oil in all parts. Also inject oil into the bearings after drying.
Inspection:
When disassembling parts, check all the parts. If there are any worn or damaged parts, replace them. Inspect carefully to prevent initial breakdowns.
Bearing:
Replace any loose bearings. Air dry bearings before installing them.
Needle bearing:
When inserting needle bearings, be very careful not to damage them. Apply grease to the section where the needle bearing will be inserted.
Gear:
Check that there is no wear and no damage.
Oil seal, O-ring, gasket:
Always install new oil seals, O-rings, and gaskets. Apply grease to sections where oil seals
and O-rings will be inserted.
Shaft:
Check that there is no wear and no damage. Check the bearings and check for damaged
oil seals on the shaft.

TABLE OF CONTENTS:

Linkbelt 5040 RB 5040 TL Excavator Service Manual WLSM3707TL-03LX – PDF DOWNLOAD

SAFETY 1-1 19389787-1en
Safety, general information and standard torque data 1-2 38637039-0en
General Information 1-3 78709558-2en
Standard Torque Data For Cap Screws And Nuts 1-6 85783483-0en
Removal of Under Cover 1-7 76621763-0en
Protection of Electric/Electronics System During Charging or Welding 1-10 25067536-0en
A LOWER 2-1 71777125-1en
Main Equipment Table 2-3 78443383-0en
Main Equipment Structure and Operation Explanation 2-5 71646005-0en
Port Diagram 2-18 89929564-0en
Basic Functions 2-20 28190417-0en
Removal and Installation of Track 2-22 60049824-0en
Removal and Installation of Step 2-27 62985949-0en
Removal and Installation of Paddle 2-28 72346499-0en
Removal and Installation of Roller 2-29 43752628-0en
Removal and Installation of Drive Sprocket 2-48 18451370-1en
Removal and Installation of Take-up Roller 2-51 58088989-2en
Assembly and Disassembly of Take-up Roller 2-53 95701743-1en
Removal and Installation of Grease Cylinder 2-59 70652894-1en
Assembly and Disassembly of Grease Cylinder 2-62 52822678-1en
Removal and Installation of Center Joint 2-65 77264844-0en
Assembly and Disassembly of Center Joint 2-69 79421034-1en
Removal and Installation of Travel Motor 2-78 30970495-3en
Assembly and Disassembly of Travel Motor (370X4-TL) 2-83 97309331-0en
Maintenance Standards 2-116 16266917-1en
Pressure Measurement and Adjustment Procedures 2-124 83246188-1en
Drain Volume Measurement Procedures 2-125 72272769-0en
Air Bleed Procedure 2-127 76863098-0en
B C SWING UNIT, COUNTERWEIGHT 3-1 97410031-1en
Main Equipment Table 3-2 78443383-0en
Main Equipment Structure and Operation Explanation 3-3 71646005-0en
Port Diagram 3-9 89929564-0en
Basic Functions 3-10 28190417-0en
Removal and Installation of Swing Unit 3-13 42745605-0en
Assembly and Disassembly of Swing Unit 3-16 77385530-1en
Assembly and Disassembly of Swing Motor 3-19 14574279-1en
Assembly and Disassembly of Swing Reduction Gear 3-37 61287321-0en
Removal and Installation of Counterweight 3-51 16506920-0en
Pressure Measurement and Adjustment Procedures 3-55 83246188-1en
Drain Volume Measurement Procedures 3-56 72272769-0en
Air Bleed Procedure 3-57 76863098-0en
H ENGINE 4-1 53979139-1en
Main Equipment Table 4-7 78443383-0en
Basic Functions 4-9 28190417-0en
Main Data 4-63 20092412-1en
Function, Structure, Operation 4-66 51175846-2en
Function, structure, operation (SCR) 4-121 27929211-1en
SCR Control System Inspection 4-148 78058558-1en
Explanation of SCR Operation 4-149 95238910-2en
Diagnosis for Each Symptom 4-151 21805842-1en
Symptom 4-156 19251071-0en
Functional Inspection 4-167 69663730-0en
Removal and Installation of Engine Assembly 4-175 46997073-2en
Removal and Installation of Fuel Cooler, Engine Intercooler, Radiator, and Oil
Cooler 4-179
28776642-0en
Removal and Installation of Turbo Charger 4-188 43042560-3en
Removal and Installation of EGR Valve (if equipped) 4-193 32547506-1en
Removal and Installation of Engine Hood 4-200 69874792-1en
Removal and Installation of SCR 4-201 89982073-0en
Removal and installation of Silicon Controlled Rectifier Catalyst 4-204 71913988-1en
Removal and Installation of Cylinder Head Cover 4-209 78412812-0en
Removal and Installation of Cylinder Block 4-258 75278091-0en
Lubrication System 4-314 70203119-0en
Cooling System 4-360 69949934-0en
Induction System 4-376 92865729-1en
Exhaust System 4-377 89869774-1en
Aux Emission Control Devices System 4-380 71618698-1en
Removal and Installation of Exhaust Manifold 4-392 78382524-0en
Removal and Installation of Fuel Tank 4-402 85788644-0en
Removal and Installation of Urea Pump 4-405 96989864-0en
Removal and Installation of Urea Solution Tank 4-407 99310461-0en
Removal and Installation of Fuel Supply Pump 4-409 18906180-0en
Removal and Installation of Common Rail Assembly 4-413 24718817-0en
Removal and Installation of Injector 4-425 31274146-0en
Removal and installation of Idle Gear 4-432 88541792-1en
Removal and installation of Inlet Cover 4-472 11202177-1en
Removal and installation of Crankshaft 4-485 37684987-1en
Removal and installation of Piston 4-542 88466996-1en
Removal and installation of Camshaft 4-584 39727464-1en
Removal and installation of Flywheel 4-593 49328546-1en
Removal and installation of Crankshaft Front Oil Seal 4-596 43676697-1en
Removal and installation of Crankshaft Rear Oil Seal 4-601 83352618-1en
Removal and installation of Rocker Arm Shaft 4-605 51224917-1en
Removal and installation of Valve Spring 4-614 79836590-1en
Removal and installation of Valve Stem Oil Seal 4-624 45747030-1en
Removal and installation of Front Cover 4-633 84313582-1en
Removal and installation of Intake Throttle Valve 4-642 59420164-1en
Removal and Installation of Starter Motor 4-643 29382275-1en
Contents
2
Removal and Installation of Alternator 4-652 53939335-1en
Removal and Installation of Glow Plug 4-659 45292928-0en
Removal and Installation of Suction Control Valve 4-661 74896489-0en
Removal and installation of Fuel Filter 4-664 35283611-1en
Removal and installation of Relief Valve 4-667 34135732-1en
Removal and installation of Fuel Filter Element 4-670 28242594-1en
Removal and Installation of Fuel filter pressure 4-674 41943855-1en
Removal and Installation of Engine coolant temperature sensor 4-675 72826315-1en
Removal and Installation of CKP sensor 4-676 92654264-1en
Removal and Installation of CMP sensor 4-677 11296113-1en
Removal and Installation of Oil pressure sensor 4-678 71303987-1en
Removal and installation of Pressure Sensor/Boost Temperature Sensor 4-679 81952792-1en
Removal and Installation of IMT sensor 4-680 42362214-1en
Removal and installation of Charge Air Cooler Temperature Sensor 1 4-681 66306841-1en
Sampling Procedure 4-682 38464543-0en
Removal and Installation of Exhaust gas temperature sensor 4-683 83790917-1en
Removal and installation of EGR Gas Temperature Sensor 1 4-685 79377911-1en
Removal and installation of EGR Gas Temperature Sensor 2 4-686 52797245-1en
Removal and installation of NOx Sensor 4-688 70645643-1en
Removal and Installation of Exhaust gas temperature sensor 3 4-691 10879967-1en
Removal and installation of DEF Sensor 4-692 46935705-1en
Engine-related Diagnostic Trouble Code List 4-693 99630402-2en
Engine-side Trouble 4-702 16577120-0en
Data Reference Values 4-875 49437404-1en
J HYDRAULIC EQUIPMENT (PUMP, OPERATION SYSTEM VALVE) 5-1 68276312-1en
Main Equipment Table 5-5 78443383-0en
Basic Functions 5-9 28190417-0en
Port Diagram 5-27 89929564-0en
Hydraulic Pump 5-40 71826868-0en
Control Valve 5-58 56107455-0en
5 Stack Solenoid Valve Operation Explanation 5-84 87031521-0en
Upper Pilot Valve (remote control valve) 5-85 25350181-0en
Travel Pilot Valve (remote control valve) 5-91 39613125-0en
Cushion Valve 5-97 11949795-0en
6 Stack Proportional Valve (Pilot) 5-102 71721153-0en
Electromagnetic Relief Valve 5-104 64662087-0en
Removal and Installation of Hydraulic Tank 5-108 43310849-4en
Removal and Installation of Hydraulic Pump 5-111 34361620-0en
Removal and Installation of Pump coupling 5-116 68875889-1en
Removal and Installation of Control Valve 5-118 50199067-0en
Removal and Installation of Travel Remote Control Valve 5-123 64970086-0en
Removal and Installation of Operation Remote Control Valve 5-126 14130834-4en
Removal and Installation of 5 Stack Solenoid 5-134 87116606-3en
Removal and Installation of Cushion Valve 5-136 87903301-1en
Procedures for Assembly and Disassembly of Hydraulic Pump Main Unit 5-138 59889726-0en
Pump Main Unit Maintenance Standards 5-143 54580195-0en
Regulator Maintenance Standards 5-149 86103035-0en
Contents
3
Assembly and Disassembly of Control Valve 5-165 72743984-0en
Procedures for Assembly and Disassembly of Operation Remote Control Valve 5-186 80887250-1en
Procedures for Assembly and Disassembly of Travel Remote Control Valve 5-197 23581849-0en
Assembly and Disassembly of Cushion Valve 5-210 38410900-0en
Procedures for Assembly and Disassembly of 6 Stack Proportional Valve (Pilot) 5-214 14101325-0en
Pressure Measurement and Adjustment Procedures 5-221 83246188-1en
Hydraulic Pump Flow Measurement Procedures 5-239 62052930-0en
Air Bleed Procedure 5-243 76863098-0en
Sampling Procedure 5-244 38464543-0en
Hydraulic Equipment Layout 5-245 81702821-0en
Overall View 5-246 19543612-0en
N CAB 6-1 25744330-1en
Removal and Installation of Operator’s Seat 6-2 73057136-4en
Removal and Installation of Cab Assembly 6-3 44037089-5en
Removal and Installation of Wiper 6-8 25113440-4en
Removal and Installation of Cab Front Glass 6-9 51688380-4en
Window Lock Adjustment Procedures 6-11 70190809-2en
Removal and Installation of Housing Guardrail 6-13 88082126-1en
Removal and Installation of Front Guard 6-16 75378233-0en
Door Latch Adjustment Procedure 6-18 41104159-0en
Tightening Torque 6-19 46004929-1en
R ELECTRICAL PARTS 7-1 18400544-1en
Basic Functions 7-3 28190417-0en
Service Support 7-25 30914595-0en
Connection Connector Pin Layout 7-142 81470562-0en
Sequence Circuit Diagram 7-145 95593007-0en
Electrical Equipment Layout Diagram 7-161 92422892-0en
Removal and Installation of Wiper Controller 7-196 51905383-4en
Removal and Installation of Wiper Motor 7-197 60222373-1en
Removal and Installation of ECM 7-199 37149170-1en
Removal and Installation of Main Controller 7-200 35550813-0en
Removal and Installation of DCU 7-201 63452717-0en
Removal and Installation of Monitor 7-202 91136847-0en
Removal and Installation of Rear View Camera 7-203 11430184-0en
Air Conditioner Overall Diagram 7-205 70666574-0en
Assembly and Disassembly of Unit 7-244 80491730-0en
Removal and Installation of Compressor 7-247 20570260-4en
Removal and Installation of Condenser 7-248 57516270-0en
Removal and Installation of Receiver Dryer 7-250 67605030-3en
Work Precautions 7-252 23051033-5en
V ATTACHMENTS 8-1 84181484-1en
Main Equipment Table 8-2 78443383-0en
Maintenance Standards 8-3 16266917-1en
Removal and Installation of Heel Cylinder 8-8 56379615-0en
Removal and Installation of Arm Cylinder 8-12 85602105-0en
Removal and Installation of Boom Cylinder 8-18 29031926-0en
Contents
4
Procedures for Operation/Assembly and Disassembly of Hydraulic Cylinder 8-23 71081947-0en
Removal and Installation of Heel 8-58 46720556-0en
Removal and Installation of Arm 8-61 73784438-0en
Removal and Installation of Boom 8-64 90849627-0en
Z OTHER 9-1 68145258-1en
Changes Compared with Standard Model 9-4 92840366-0en
Specifications (370X4-TL) 9-10 30747456-0en
Arm Dimension 9-15 31180251-0en
Main Unit Weight 9-17 12343363-0en
Bolt Size and Torque Table 9-19 30335582-1en
Overall View 9-24 34508823-0en
WORK RANGE DIAGRAM 9-26 20473064-1en
New Machine Performance Judgment Table 9-28 72039816-1en
FLUIDS AND LUBRICANTS 9-37 18850575-0en
Main-Unit-related Diagnostic Trouble Code List 9-38 70292507-4en
Main Unit-side Trouble 9-41 14139955-0en
List of special tools 9-146 95642836-0en
Paint Colors 9-189 76805085-0en
Abbreviation 9-191 40185832-2en
Disassembly/Assembly/Transport Procedures 9-195 53706522-0en
Contents

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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