Lombardini GEARBOX Service Repair Manual – PDF Download

Description

Lombardini GEARBOX Service Repair Manual

Description:

Lombardini GEARBOX Service Repair Manual

– The products manufactured by LOMBARDINI Srl are warranted to be free from conformity defects for a period of 24 months from the date of delivery to the first end user.
– For engines fitted to stationary equipment, working at constant load and at constant and/or slightly variable speed within the setting limits, the warranty covers a period up to a limit of 2000 working hours, if the above mentioned period (24 months) is not expired.
– If no hour-meter is fitted , 12 working hours per calendar day will be considered.
– For what concerns the parts subject to wear and deterioration (injection/feeding system, electrical system, cooling system, sealing parts, non-metallic pipes, belts) warranty covers a maximum limit of 2000 working hours, if the above mentioned period (24 months) is not expired.
– For correct maintenance and replacement of these parts, it is necessary to follow the instructions reported in the documentation supplied with each engine.
– To ensure the engine warranty is valid, the engine installation, considering the product technical features, must be carried out by qualified personnel only.
– The list of the LOMBARDINI authorized dealers is reported in the “Service” booklet, supplied with each engine.
– Special applications involving considerable modifications to the cooling/lubricating system (for ex.: dry oil sump), filtering system, turbo-charged models, will require special written warranty agreements.
– Within the above stated periods LOMBARDINI Srl directly or through its authorized network will repair and/or replace free of charge any own part or component that, upon examination by LOMBARDINI or by an authorized LOMBARDINI agent, is found to be defective in conformity, workmanship or materials.
– Any other responsibility/obligation for different expenses, damages and direct/indirect losses deriving from the engine use or from both the total or partial impossibility of use, is excluded.
– The repair or replacement of any component will not extend or renew the warranty period

Table of Contents:

Lombardini GEARBOX Service Repair Manual

1 GENERAL REMARKS AND SAFETY INFORMATION Pag 5-7
WARRANTY CERTIFICATE 5
GENERAL SERVICE MANUAL NOTES 5
SAFETY AND WARNING DECALS 5
SAFETY REGULATIONS 6-7
GENERAL SAFETY DURING OPERATING PHASES 7
SAFETY AND ENVIROMENTAL IMPACT 7
2 TECHNICAL INFORMATION 8-9
GEARBOX TECHNICAL SPECIFICATIONS 8
GERARBOX MAINTENANCE 8
EXTRAORDINARY MAINTENANCE 8
ORDINARY MAINTENANCE 8
OIL CHANGE 9
OIL LEVEL CHECK 9
3 DISASSEMBLY 10-19
GEARBOX 10
FLANGES 11
GEAR CONSENT SENSORS 11-12
GERABOX OIL CHANGE 12
OIL SEALS 12
4 WD COUPLING BOX 13
GEARBOX 13
GEAR SELECTOR PLUGS 13
PUSH-ROD PLUG 13
GEARBOX HOUSING 14
SEMI-HOUSINGS 14-17
4WD SELECTOR 17-19
4 REASSEMBLY 20-33
SEMI-HOUSING 20
IDLE GEAR SHAFT PIN OF THE REVERSE GEAR 20
OUTPUT DRIVE SHAFT 21
PRIMARY INPUT DRIVE SHAFT 21
INTERMEDIATE SHAFT 23
GEAR UNITS – REASSEMBLY 24-25
REVERSE GEAR SHAFT 25-28
4 WD BOX 28-31
4 WD COUPLING BOX – REASSEMBLY 31-33
5 SPECIAL TOOLS 34

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LOMBARDINI GEARBOX SERVICE REPAIR MANUAL – PDF DOWNLOAD:

Please Note:

⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]