Mack Truck Pinnacle Series (CXU Series) Operator’s Handbook Manual 21394648 PDF

INTRODUCTION1
TO THE OWNER1
In Appreciation 1
About This Handbook2
THE VEHICLE3
Basic Configuration 3
Vehicle Management and Control System (V-MAC®)3
COMPONENT IDENTIFICATION 4
VIN Locations4
Engine Identification5
Engine Information Plate 6
Clean Idle Engines 7
Transmission Identification8
WARRANTY INFORMATION 11
Air Brake System11
SERVICE LITERATURE12
TS576 – MACK Class 8 –Components Service Manual12
TS473 – Class 8 – Custom Collated Service Manual 12
TS473E – Class 8 – Custom Collated Service Manual on CD 12
CUSTOMER SERVICE 13
Call 1-800-866-1177 for MACK OneCall™ 13
Questions and Complaints 13
Addresses 14
Additional Assistance 14
REPORTING SAFETY DEFECTS16
United States 16
Canada16
Mexico 16
EVENT DATA RECORDING DEVICES17
17
SAFETY INFORMATION 18
SAFETY STATEMENT 18
CERTIFICATION LABELS20
Safety Certification Label 20
ADVISORY LABELS 22
Advisory Label Locations (On Vehicle) 22
30
TRUCK-TRACTOR CONSPICUITY34
CAB ENTRY/EXIT 35
Three-Limb Contact35
Driver Side 37
Passenger Side 39
Deck Plate Access41
SAFETY TIPS FOR COLD WEATHER OPERATION 43
Driver Visibility 43
Auxiliary Cab Heater 44

Cab Door Seals and Key Locks 45
Outside Mirror Heater45
Air Horn Snow Shield46
Emergency Reflector Kit46
Fire Extinguisher (Optional) 46
INSTRUMENTS AND CONTROLS 47
CAB INTERIOR47
INSTRUMENT PANEL 48
Tell-Tales48
Panel Arrangement48
INSTRUMENT PANEL GAUGE LAYOUT 49
Panel A50
Panel B 51
Panel C 53
Panel D54
Moving Regeneration69
Parked Regeneration 70
DPF INHIBIT ROAD SPEED LIMITING (RSL)72
Function of Optional Switches77
CAB CLIMATE CONTROL 84
SLEEPER CLIMATE CONTROL 86
LIGHT CONTROL PANEL 87
LOWER CONSOLE PANEL 88
STEERING COLUMN89
Combination Starter and Electrical Switch89
Steering Wheel Adjustment 89
Turn Signal Lever 90
Stalk Switch (If Equipped, Co-Pilot® Only)91
FLOOR PEDALS 93
MISCELLANEOUS CONTROLS 94
Dome Light 94
Interior Cab Lights (Sleeper Cab)95
Air Horn 95
Fresh Air Vent 96
Cab Air Filter 97
Microphone 97
Accessory Power Outlets 98
OPERATION101
PRE-TRIP INSPECTION AND DAILY MAINTENANCE101
Pre-Trip Inspection Quick List 102
New Vehicle Break-In113
WINDSHIELD WASHER RESERVOIR 116
HOOD OPERATION117
Opening the Hood 117
Closing the Hood 119

Locking the Hood 120
HOSE TENDERS 121
DOORS 122
Standard Door Panel 122
Power Door Panel (Optional)123
Opening the Cab Door 124
Locking the Cab Door124
Power Window Regulators 124
REMOTE KEYLESS ENTRY — (OPTIONAL)125
Transmitter Operations 126
Battery Replacement127
SEAT BELTS 130
Seat Belt Operation 130
Fastening Seat Belt 130
Adjustable D-Ring Shoulder Belts (if equipped)132
Komfort® Latch System133
SLEEPER BUNK RESTRAINT 135
Upper Bunk (Optional) 135
Bunk Restraint Operation 135
Bunk Restraint Maintenance136
SEAT ADJUSTMENT AND RECLINE (IF EQUIPPED)137
HEATED SEAT (OPTIONAL)137
SWIVEL SEAT (OPTIONAL) 137
MACK ENGINE INFORMATION 140
Precautions and Warnings140
Engine Model Designations141
CRUISE CONTROL OPERATION 142
Speed Control Switches 142
Setting Cruise Control 142
Disengaging Cruise Control143
MACK POWERLEASH™ ENGINE BRAKE (IF EQUIPPED)144
Engine Brake Switch145
How the Engine Brake is Activated145
Cruise Control with the MACK PowerLeash™ Engine Brake 146
ON THE ROAD WITH THE MACK POWERLEASH™ ENGINE BRAKE 147
Over Flat Terrain147
Descending a Grade 148
On Slippery Road Surfaces150
BRAKE OPERATION152
Air Brake System152
Automatic Slack Adjusters 153
Parking Brake System153
Parking Brake Operation153
Parking 154
Anti-Lock Brake System (ABS) 155
Automatic Traction Control (ATC) (If Equipped) 160
GOOD DRIVING HABITS161

Weight Ratings161
Instruments161
Shutting Down the Engine 161
General Observation 161
STARTING THE VEHICLE 162
General Information162
Push Button Starters162
Air Starters 163
Engine Warm-Up 166
Engine Idling166
Shutting Down the Engine 167
COLD WEATHER OPERATION 169
Cold Weather Starting Tips169
Engine Block Heaters 170
Winterfronts 171
COUPLING A TRAILER174
UNCOUPLING A TRAILER176
MOVING THE VEHICLE — GENERAL INFORMATION 178
Braking178
Shifting178
Engine Temperature 179
Clutch (If Equipped) 180
POWER TAKE-OFF (PTO) OPERATION 184
PTO Precautions 184
PTO Classification 185
Side-Mounted PTO Locations 185
PTO Operating Procedures 185
TRANSMISSION SHIFTING INSTRUCTIONS186
Shifting Instructions for Allison Automatic Transmissions 186
MACK T306G Shifting Instructions 186
MACK TM308 Shifting Instructions188
MACK TM308M Shifting Instructions 190
MACK TM309 Shifting Instructions192
MACK TM309M Shifting Instructions 193
MACK T309, T309L and T309LR Shifting Instructions 196
MACK T310 Shifting Instructions 200
MACK T310M, T310ME and T310MLR Shifting Instructions 202
MACK T313-T313L-T313LR Shifting Instructions 205
MACK T31321, T313L21 and T313LR21 Shifting Instructions 211
MACK T318, T318L and T318LR Shifting Instructions 214
MACK T31821, T318L21 and T318LR21 Shifting Instructions 221
Precautions When Descending Grades If Vehicle is Equipped with Eaton
AutoShift Generation I and II 227
AXLES228
Rear Axles Other Than MACK 228
MACK Rear Axles228
Engaging the Power Divider Lockout229

Mack, EPA2010 Emissions Solution 231
DIESEL PARTICULATE FILTERS (IF EQUIPPED) 231
Extended Idling and Aftertreatment System Conditioning 234
Exhaust Aftertreatment System 236
Safety Information 237
Exhaust Aftertreatment System Components 238
Selective Catalytic Reduction (SCR) 238
Diesel Exhaust Fluid (DEF)242
Aftertreatment Diesel Particulate Filter (DPF) 245
Aftertreatment Control Module (ACM)247
Exhaust Aftertreatment System 248
Driver Warnings and On Board Diagnostics (OBD) 253
On Board Diagnostics (OBD)253
Instrument Cluster254
Malfunction Indicator Lamp (MIL) 255
Aftertreatment DEF Tank Level – Driver Warning & Inducement256
Aftertreatment DEF Quality – Driver Warning & Inducement 257
Misfilling Diesel or Aftertreatment DEF Tanks258
SCR Tampering – Driver Warning & Inducement 259
Warranty and Maintenance 260
Exhaust Aftertreatment System Maintenance260
Engine Maintenance Intervals260
MAINTENANCE AND LUBRICATION261
MAINTENANCE INTRODUCTION 261
TURBOCHARGER262
CLEANING YOUR VEHICLE263
Exterior Washing 263
Cab and Hood 265
Chassis 265
Cab Interior 266
Waxing 266
Polishing 266
Winter Warnings 266
TOWING 267
Towing with MACK Air (AL or MAXAIR® 40) Suspension (If Equipped) 268
ENGINE OIL LEVEL CHECK269
Power Steering Reservoir 270
FUEL TANK271
Fuel Tank Cap 271
FUELING 272
BioDiesel273
B20 Approval For Mack EPA 07 Certified Products273
COOLING SYSTEM274
Coolant Level Check274
Draining the Cooling System275
Refilling the Cooling System275

Protecting the Cooling System 275
Cooling System Maintenance 277
Accessory Drive Belt Routing 277
HEADLIGHTS 279
Bulb Replacement279
LICENSE PLATE MOUNTING 279
WHEELS 280
Wheel Inspection 280
Tires 281
BATTERY284
Jump-Starting Engine284
ELECTRICAL 286
Circuit Breaker and Relay Panels 286
Electrical Grease 289
Circuit Protection Charts290
Electrical Accessory Connection Points 293
METRIC CONVERSIONS295
METRIC CONVERSIONS 295