Mack Truck TS49402 Maintenance & Lubrication Operator’s Manual – PDF DOWNLOAD

Description

Mack Truck TS49402 Maintenance & Lubrication Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Mack Truck TS49402 Maintenance & Lubrication Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 356
Downloadable : Yes
File Type : PDF
Size: 47.1 MB

TABLE OF CONTENTS:

Mack Truck TS49402 Maintenance & Lubrication Operator’s Manual – PDF DOWNLOAD

MAINTENANCE AND LUBRICATION i
INTRODUCTION iii
SAFETY INFORMATION iv
ADVISORY LABELS v
VEHICLE BREAK-IN 4
DAILY INSPECTION 6
PREVENTIVE MAINTENANCE PROGRAM 10
NOISE EMISSION CONTROL 30
ROAD TEST 33
CHASSIS INSPECTION 39
SPECIFIC MAINTENANCE 67
FASTENER SIZES, TYPES AND GRADES 70
FAN BELTS 78
COOLING SYSTEM 93
COLD WEATHER OPERATION 111
HOSE CLAMP TORQUES 117
AIR CONDITIONER MAINTENANCE 118
AIR CLEANER MAINTENANCE 120
TURBOCHARGERS 124
CMCAC 126
FUEL SYSTEM 128
CRANKCASE BREATHER FILTER 134
ELECTRICAL SYSTEM 135
LUBRICANT CHANGE INTERVALS 142
LUBRICANT CHANGE PROCEDURES 154
CARRIERS 174
WHEEL BEARINGS 176
KING PIN LUBRICATION 178
LUBRICATION CHART 179
FRONT AXLE STATIC SHAKE TEST 186
SPRING CLIP (U-BOL T) TORQUE 187
MACK AIR SUSPENSIONS 191
LITEFLEX® FIBERGLASS LEAF SPRINGS 206
AXLE ALIGNMENT 211
MANUAL CONTENTS
WHEEL TORQUE PROCEDURES 216
TIRE INFORMATION 225
TIRE SERVICING 229
AIR BRAKE SYSTEM 231
BRAKE ADJUSTMENT 234
CLUTCH ADJUSTMENT 239
CYLINDER HEAD RETORQUE
PROCEDURES 252
VALVE ADJUSTMENT 253
ENGINE BRAKE MAINTENANCE 262
ENGINE DIAGNOSTIC CHART 265
BRAKE DIAGNOSTIC CHART 285
SPECIFICATIONS AND CAPACITIES 291
LUBRICANT SPECIFICATIONS 293
DIESEL FUEL 303
ANTIFREEZE SPECIFICATIONS 309
COOLANT CAPACITIES 311
LUBRICANTS AND CAPACITIES 314
MACK ENGINE LINE-UP 330
CONVERSION CHART 334
MAINTENANCE RECORD 342
SERVICE LITERATURE 343

DESCRIPTION:

Mack Truck TS49402 Maintenance & Lubrication Operator’s Manual – PDF DOWNLOAD

INTRODUCTION:

• Preventive maintenance is vital to the life of your new MACK truck.
  This manual explains the proper preventive maintenance and lubrication
  procedures which should be used on all MACK Class 8 highway
  chassis.
• The MACK Preventive Maintenance and Lubrication program outlined
  in this manual is designed to ensure a long and productive life from
  your truck.
• The program is divided into four maintenance schedules,
  each addressing items which require periodic inspections to ensure
  efficient, reliable and trouble-free operation.
• To allow flexibility in developing
  a maintenance routine suitable to your operating requirements,
  maintenance intervals in this manual are arranged in miles/kilometers,
  hours or days of operation. Maintenance instructions, specifications
  and capacities are outlined for quick and easy reference.
• The service manager at your MACK distributor will be happy to assist in customizing
  a maintenance program tailored to your operating requirements.
• Following the MACK Preventive Maintenance Program is highly recommended
  to all operators of MACK vehicles because it is the key to
  lower operating costs both in time and money. The bottom line to a
  well-run maintenance program is less downtime and increased profitability.

SAFETY INFORMATION:

• MACK cannot anticipate every possible occurrence which may involve
  a potential hazard. An accident can be avoided by recognizing potentially
  hazardous situations before an accident occurs. Correctly performed
  service procedures are critical to technician safety and the
  consequent safe, reliable operation of the vehicle.
• Do not perform any service procedures or lubrications until this manual
  has been read and understood.
• Some service procedures may require the use of special tools
  designed for a specific purpose. These tools must be used in the manner
  described in the instructions. Anyone using a procedure or tool not
  recommended in this manual must realize he is jeopardizing his safety
  and the safe operation of the vehicle. Individuals deviating from the
  instructions set forth in this manual assume all risks of personal injury
  or damage to equipment.

IMAGES PREVIEW OF THE MANUAL:

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V