Maeda MC-405C MINI-CRAWLER CRANE PARTS MANUAL 104E-PC0709-00

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Maeda MC-405C MINI-CRAWLER CRANE PARTS MANUAL 104E-PC0709-00 – PDF DOWNLOAD

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Maeda MC-405C MINI-CRAWLER CRANE PARTS MANUAL 104E-PC0709-00 – PDF DOWNLOAD

Language : English
Pages :322
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Maeda MC-405C MINI-CRAWLER CRANE PARTS MANUAL 104E-PC0709-00 – PDF DOWNLOAD

USE OF PARTS BOOK － A – 2
CONTENTS － 0 – 1
HOOK BLOCK ASS’Y 01-01-00 1 – 2
BOOM ASS’Y (1/5) (No.1 BOOM) 02-01-01 1 – 4
BOOM ASS’Y (2/5) (No.2 BOOM) 02-01-02 1 – 6
BOOM ASS’Y (3/5) (No.3 BOOM) 02-01-03 1 – 8
BOOM ASS’Y (4/5) (No.4 BOOM) 02-01-04 1 -10
BOOM ASS’Y (5/5) (No.5 BOOM) 02-01-05 1 -12
POST ASS’Y 03-01-00 1 -14
DERRICK CYLINDER ASS’Y 04-01-00 1 -16
L.H. DERRICK CYLINDER ASS’Y (INNER PARTS) 04-01-10 1 -18
R.H. DERRICK CYLINDER ASS’Y (INNER PARTS) 04-01-20 1 -20
WINCH ASS’Y 05-01-00 1 -22
SLEWING SYSTEM ASS’Y 06-01-00 1 -24
TELESCOPIC CYLINDER ASS’Y 07-01-00 1 -26
TELESCOPIC CYLINDER ASS’Y (INNER PARTS) (GENERAL) 07-01-10 1 -28
TELESCOPIC CYLINDER ASS’Y (INNER PARTS) (No.１CYLINDER) 07-01-11 1 -30
TELESCOPIC CYLINDER ASS’Y (INNER PARTS) (No.2 CYLINDER) 07-01-12 1 -32
TELESCOPIC CYLINDER ASS’Y (INNER PARTS) (No.3 CYLINDER) 07-01-13 1 -34
FRAME ASS’Y (CRANE FRAME) 08-01-00　1 -36
FRAME ASS’Y (ENGINE FRAME) 08-02-00　1 -38
FRAME ASS’Y (TRACK FRAME) 08-03-00　1 -40
FRAME ASS’Y (TRACK FRAME) (CARRIER ROLLER) 08-03-10　1 -42
FRAME ASS’Y (TRACK FRAME) (TRACK ROLLER) 08-03-20 1 -44
FRAME ASS’Y (TRACK FRAME) (FRONT IDLER) 08-03-30 1 -46
FRAME ASS’Y (TRACK FRAME) (IDLER CUSHION) 08-03-40 1 -48
FRAME ASS’Y (OPERATOR FRAME) 08-04-00　1 -50
FRAME ASS’Y (OPERATOR SEAT) 08-05-00　1 -52
ROTARY JOINT ASS’Y 09-01-00 1 -54
FRONT OUTRIGGER CYLINDER ASS’Y 10-01-00 1 -56
FRONT OUTRIGGER CYLINDER ASS’Y (INNER PARTS) 10-01-10 1 -58
REAR OUTRIGGER CYLINDER ASS’Y 10-02-00 1 -60
REAR OUTRIGGER CYLINDER ASS’Y (INNER PARTS) 10-02-10 1 -62
OUTRIGGER SLIDE CYLINDER ASS’Y (INNER PARTS) 10-03-10 1 -64
FRONT OUTRIGGER ASS’Y (FOR No.1 AND No.4) 11-01-00 1 -66
REAR OUTRIGGER ASS’Y (FOR No.2 AND No.3) 11-02-00 1 -68
CONTENTS
MC-405C 0-1
ITEM FIG. No. PAGE
CRANE CONTROL VALVE ASS’Y 12-01-00 1 -70
OUTRIGGER CONTROL VALVE ASS’Y 12-02-00 1 -72
OUTRIGGER SELECT VALVE ASS’Y 12-03-00 1 -74
OUTRIGGER SELECT VALVE ASS’Y (INNER PARTS) 12-03-10 1 -76
TRAVEL CONTROL VALVE ASS’Y 12-04-00 1 -78
TRAVEL CONTROL VALVE ASS’Y (INNER PARTS) 12-04-10 1 -80
CRANE CIRCUIT CONFLUENCE VALVE ASS’Y 12-05-00 1 -82
CRANE CIRCUIT CONFLUENCE VALVE ASS’Y (INNER PARTS) 12-05-10 1 -84
TRAVELING SPEED SELECT VALVE ASS’Y 12-06-00 1 -86
TRAVELING SPEED SELECT VALVE ASS’Y (INNER PARTS) 12-06-10 1 -88
HYDRAULIC PIPING ASS’Y (CRANE ROTATE PORTION) 13-01-00 1 -90
HYDRAULIC PIPING ASS’Y (CRANE FIXED PORTION) (１/2) 13-02-01 1 -92
HYDRAULIC PIPING ASS’Y (CRANE FIXED PORTION) (2/2) 13-02-02 1 -94
HYDRAULIC PIPING ASS’Y (PUMP LINE) (１/2) 13-03-11 1 -96
HYDRAULIC PIPING ASS’Y (PUMP LINE) (2/2) 13-03-12 1 -98
HYDRAULIC PIPING ASS’Y (TANK AND DRAIN LINE) (１/2) 13-03-21 1 -100
HYDRAULIC PIPING ASS’Y (TANK AND DRAIN LINE) (2/2) 13-03-22 1 -104
HYDRAULIC PIPING ASS’Y (PILOT LINE) 13-03-30 1 -106
HYDRAULIC PIPING ASS’Y (TRAVEL LINE) 13-04-00 1 -108
HYDRAULIC PIPING ASS’Y (OUTRIGGER LINE) (１/2) 13-05-01 1 -110
HYDRAULIC PIPING ASS’Y (OUTRIGGER LINE) (2/2) 13-05-02 1 -114
HYDRAULIC PIPING ASS’Y (ELECTRIC MOTOR LINE) 13-06-00 1 -118
CRANE CONTROL LEVER ASS’Y 14-01-00 1 -120
TRAVEL CONTROL LEVER ASS’Y 14-02-00 1 -122
OVER HOIST ALARM SYSTEM ASS’Y 15-01-00 1 -124
HYDRAULIC OIL TANK ASS’Y 16-01-00 1 -126
FUEL TANK ASS’Y 16-02-00 1 -128
HYDRAULIC OIL PUMP AND PTO ASS’Y (HYDRAULIC OIL PUMP) 17-01-00 1 -130
HYDRAULIC OIL PUMP AND PTO ASS’Y (PTO) 17-02-00 1 -132
ACCELERATOR CONTROL ASS’Y (TRAVEL ACCELERATOR CONTROL) 18-01-00 1 -134
ACCELERATOR CONTROL ASS’Y
(REMOTE CONTROL ACCELERATOR CONTROL) 18-02-00 1 -136
ENGINE ASS’Y (INNER PARTS) (CYLINDER BLOCK) 19-01-11 1 -138
ENGINE ASS’Y (INNER PARTS) (GEAR CASE) 19-01-12 1 -140
ENGINE ASS’Y (INNER PARTS) (FLYWHEEL HOUSING AND OIL PAN) 19-01-13 1 -142
ENGINE ASS’Y (INNER PARTS) (CYLINDER HEAD BONNET) 19-01-14 1 -144
ENGINE ASS’Y (INNER PARTS) (CYLINDER HEAD) 19-01-15 1 -146
ENGINE ASS’Y (INNER PARTS) (ROCKER ARM) 19-01-16 1 -148
MC-405C 0-2
ITEM FIG. No. PAGE
ENGINE ASS’Y (INNER PARTS) (INTAKE MANIFOLD AND AIR CLEANER) 19-01-17 1 -150
ENGINE ASS’Y (INNER PARTS) (EXHAUST MANIFOLD AND SILENCER) 19-01-18 1 -152
ENGINE ASS’Y (INNER PARTS) (CAMSHAFT AND DRIVE GEAR) 19-01-19 1 -154
ENGINE ASS’Y (INNER PARTS) (CRANKSHAFT AND PISTON) 19-01-20 1 -156
ENGINE ASS’Y (INNER PARTS) (LUBRICATING OIL SYSTEM) 19-01-21 1 -158
ENGINE ASS’Y (INNER PARTS) (WATER PUMP AND COOLING FAN) 19-01-22 1 -160
ENGINE ASS’Y (INNER PARTS) (RADIATOR AND SUB-TANK) 19-01-23 1 -162
ENGINE ASS’Y (INNER PARTS) (FUEL INJECTION PUMP) 19-01-24 1 -164
ENGINE ASS’Y (INNER PARTS) (FUEL INJECTION PUMP GOVERNOR) 19-01-25 1 -168
ENGINE ASS’Y (INNER PARTS) (FUEL INJECTION VALVE) 19-01-26 1 -170
ENGINE ASS’Y (INNER PARTS) (FUEL FILTER AND WATER SEPARATOR) 19-01-27 1 -172
ENGINE ASS’Y (INNER PARTS) (STARTING MOTOR) 19-01-28 1 -174
ENGINE ASS’Y (INNER PARTS) (GENERATOR) 19-01-29 1 -176
ENGINE ASS’Y (INNER PARTS) (ELECTRIC PARTS) 19-01-30 1 -178
ENGINE ASS’Y (INNER PARTS) (PACKING SET) 19-01-31 1 -180
ENGINE ACCESSORY ASS’Y (１/2) 19-02-01 1 -182
ENGINE ACCESSORY ASS’Y (2/2) 19-02-02 1 -184
FUEL PIPING ASS’Y 19-03-00 1-186
MACHINERY COMPARTMENT ASS’Y (ENGINE COVER) (１/2)
(SERIAL No.E0001～E0032) 20-01-01 1 -188
MACHINERY COMPARTMENT ASS’Y (ENGINE COVER) (2/2)
(SERIAL No.E0001～E0032) 20-01-02 1 -190
MACHINERY COMPARTMENT ASS’Y (ENGINE COVER) (１/2)
(SERIAL No.E0033～) 20-01-01A 1 -192
MACHINERY COMPARTMENT ASS’Y (ENGINE COVER) (2/2)
(SERIAL No.E0033～) 20-01-02A 1 -194
MACHINERY COMPARTMENT ASS’Y (OPERATING COVER) 20-02-00 1 -196
INSTRUMENT PANEL ASS’Y (FOR STANDARD SPEC.) (1/2) 21-01-01 1 -200
INSTRUMENT PANEL ASS’Y (FOR STANDARD SPEC.) (2/2) 21-01-02 1 -204
INSTRUMENT PANEL ASS’Y (FOR ELECTRIC MOTOR SPEC.) (1/2) 21-02-01 1 -206
INSTRUMENT PANEL ASS’Y (FOR ELECTRIC MOTOR SPEC.) (2/2) 21-02-02 1 -210
ELECTRICAL SYSTEM ASS’Y (WORKING LAMP) 22-01-00 1 -212
ELECTRICAL SYSTEM ASS’Y (BATTERY) 22-02-00 1 -214
ELECTRICAL SYSTEM ASS’Y (ENGINE HARNESS) 22-03-10 1 -216
ELECTRICAL SYSTEM ASS’Y (REMOTE CONTROL, VALVE HARNESS) (１/2) 22-03-21 1 -220
ELECTRICAL SYSTEM ASS’Y (REMOTE CONTROL, VALVE HARNESS) (2/2) 22-03-22 1 -222
ELECTRICAL SYSTEM ASS’Y (MOMENT LIMITER HARNESS) (１/2) 22-03-31 1 -224
ELECTRICAL SYSTEM ASS’Y (MOMENT LIMITER HARNESS) (2/2) 22-03-32 1 -226
ELECTRICAL SYSTEM ASS’Y (ELECTRIC MOTOR HARNESS) 22-03-40 1 -228
ELECTRICAL SYSTEM ASS’Y (HORN) 22-04-00 1 -230
MC-405C 0-3
ITEM FIG. No. PAGE
CONTROL UNIT ASS’Y (REMOTE CONTROL) 24-02-00 1 -232
MOMENT LIMITER ASS’Y (CONTROLLER) 25-01-00 1 -234
MOMENT LIMITER ASS’Y (FRONT OUTRIGGER EXTENSION DETECTION) 25-02-00 1 -236
MOMENT LIMITER ASS’Y (REAR OUTRIGGER EXTENSION DETECTION) 25-03-00 1 -238
MOMENT LIMITER ASS’Y (BOOM DISPLACEMENT DETECTION ) 25-04-00 1 -240
MOMENT LIMITER ASS’Y (LOAD DETECTION ) 25-05-00 1 -242
MOMENT LIMITER ASS’Y (MOMENT LIMITER ACCESSORY) 25-06-00 1 -244
MOMENT LIMITER ASS’Y (SLINGING ROPE DETACHMENT PROTECTOR) 25-07-00 1 -246
MOMENT LIMITER ASS’Y (PICK & CARRY) 25-08-00 1 -248
CRANE TIP-OVER ALARM SYSTEM ASS’Y 26-01-00 1 -250
NAME PLATE ASS’Y (ENGLISH) (１/2) 27-01-01 1 -252
NAME PLATE ASS’Y (ENGLISH) (2/2) 27-01-02 1 -256
NAME PLATE ASS’Y (ENGLISH) (ELECTRIC MOTOR SPEC.) 27-02-00 1-260
ELECTRIC MOTOR ASS’Y (ELECTRIC MOTOR POWER UNIT) 28-01-00 1-262
ELECTRIC MOTOR ASS’Y (INVERTER UNIT) 28-02-00 1-264
ELECTRIC MOTOR ASS’Y (ACCELERATOR SYSTEM) 28-03-00 1-266
ELECTRIC MOTOR ASS’Y (COVER) 28-04-00 1 -268
OUTRIGGER SAFETY DEVICE ASS’Y (ROTARY POSITION DETECTION ) 29-01-00 1 -270
OUTRIGGER SAFETY DEVICE ASS’Y (SETTING DETECTION SWITCH) 29-02-00 1 -272
OUTRIGGER SAFETY DEVICE ASS’Y
(BOOM STOWING POSITION DETECTION ) 29-03-00 1 -274
SEARCHER HOOK ASS’Y (SEARCHER HOOK) 31-01-00　1 -276
SEARCHER HOOK ASS’Y (NAME PLATE) (HOOK) 31-02-01　1 -278
SEARCHER HOOK ASS’Y (NAME PLATE) (MACHINE BODY) 31-02-02　1 -280
TOOL BOX ASS’Y (FOR STD SPEC.) 32-01-00 1 -282
MIRROR ASS’Y 33-01-00 1 -284
NUMERICAL INDEX － 9 – 1
FIG. No.01-01-00 HOOK BLOCK ASS’Y
INDEX PART No. DESCRIPTION Q’TY
01 103-2106100 HOOK BLOCK 1 E0001 ～
01 103-3262300 ・TRUNNION 1 E0001 ～
02 103-4528300 SHEAVE PIN 1 E0001 ～
03 300-2003800 HOOK 1 E0001 ～
04 300-4143200 HOOK NUT 1 E0001 ～
05 300S18400000 SHEAVE 3 E0001 ～
06 1832-16019-0 SHEAVE COLLAR 2 E0001 ～
07 103-4528400 SHEAVE COLLAR (L=35) 2 E0001 ～
08 336-4332700 STOPPER PLATE 1 E0001 ～
09 103-3262400 TOP GUARD 1 E0001 ～
10 103-3262500 TOP PLATE 1 E0001 ～
11 25010-51206 THRUST BEARING 1 E0001 ～
12 21520-50045 SPRING PIN (5×45) 1 E0001 ～
13 21854M10022 HEX. SOCKET HEAD BOLT (M10X22) 6 E0001 ～
14 21711M10002 SPRING WASHER (M10) 6 E0001 ～
15 21075M10020 HEX. SOCKET HEAD BOLT (M10X20) 4 E0001 ～
16 21741M10006 PLANE WASHER (M10) 4 E0001 ～
17 1825-60005-0 STOPPER 1 E0001 ～
18 1825-60006-0 STOPPER SPRING 1 E0001 ～
19 1825-60007-0 PIN 1 E0001 ～
20 21741M06006 PLANE WASHER (M6) 1 E0001 ～
21 21510M02012 COTTER PIN (2×12) 1 E0001 ～
22 24711-02000 GREASE NIPPLE (A-MT6X1形) 1 E0001 ～
23 21822-06006 HEX. SOCKET HEAD SCREW (M6X6) 1 E0001 ～
FIG. No.02-01-01 BOOM ASS’Y (1/5) (No.1 BOOM)
MC

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