Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Maeda MC815C Crawler Crane Operation Manual SN T0001 and up – PDF DOWNLOAD
$29.95
Maeda MC815C Crawler Crane Operation Manual SN T0001 and up – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Maeda MC815C Crawler Crane Operation Manual SN T0001 and up – PDF DOWNLOAD
FILE DETAILS:
Maeda MC815C Crawler Crane Operation Manual SN T0001 and up – PDF DOWNLOAD
Language : English
Pages : 422
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Maeda MC815C Crawler Crane Operation Manual SN T0001 and up – PDF DOWNLOAD
INTRODUCTION:
- This manual is a guidebook for safe and effective use of this machine.
- This manual describes the procedures and precautions to follow for proper operation and
maintenance of the machine. - Many accidents are caused due to failure to observe safety precautions for operation,
inspection, and maintenance. - Be sure to read this manual and understand the procedures for machine operation,
inspection, and maintenance thoroughly before using this machine. - Failure to observe the basic precautions described in this manual may lead to serious
accidents.
This machine is composed of the following units and systems:
[1] CARRIER
The carrier consists of the travelling gear, engine, travelling operation unit, and crane operation
unit.
[2] CRANE
The crane consists of the telescopic boom, boom derricking system, slewing system, hook block,
winch system, and outrigger system.
[3] SAFETY DEVICE
This machine is equipped with the following safety devices: Over-hoist detector/automatic stop
system, excessive unwind detector, load indicator, hydraulic safety valve, hydraulic automatic
locking device, slinging rope detachment protector, alarm buzzer, leveling instrument, crane
tip-over alarm (issued if the machine tilts more than 3 degrees while being operated, or more
than 15 degrees while traveling), lock lever, travel/outrigger/crane selector switch (to prevent
crane from activated while traveling), outrigger safety device (outrigger interlock, crane
interlock), overload preventive device (with working envelope specified) and working status
lamp.
3.3 MACHINE FUNCTIONS
[1] CARRIER
• This machine is designed to have a compact overall width when the crane and outriggers are
stowed (traveling posture), which facilitates running in confined areas.
• Use of the two operation levers enables not only travel direction changes (forward, backward,
rightward and leftward) but also pivot turns and spin turns.
• By using the radio controller, it is possible to remotely control the movement of travel.
[2] CRANE
• This crane is equipped with automatic slide outriggers which enable the operator to extend and
set outriggers while seated on the driver’s seat.
• Through the combination use of the telescopic boom, derricking and slewing systems besides
the winch system, the crane can raise and lower the hook block to move the lifted object to the
desired position within the rated total load and the specified working envelope.
• The outrigger setup and the crane operations can also be performed with the remote control
system.
TABLE OF CONTENTS:
Maeda MC815C Crawler Crane Operation Manual SN T0001 and up – PDF DOWNLOAD
INTRODUCTION 1
1. INTRODUCTION 2
2. FOR SAFE USE OF THE MACHINE 3
3. MACHINE OVERVIEW 4
3.1 SPECIFIED OPERATIONS 4
3.2 MACHINE STRUCTURE 4
3.3 MACHINE FUNCTIONS 5
4. QUALIFICATION FOR OPERATION 6
4.1 QUALIFICATION FOR CRANE OPERATION 6
5. TERMINOLOGY 7
5.1 TERMS AND DEFINITIONS 7
5.2 DIAGRAM OF WORKING RADIUS AND LIFTING HEIGHT 8
5.3 RATED TOTAL LOAD CHART 9
5.4 HOW TO LOOK AT THE ANGLE INDICATOR 15
6. OUTLINE OF REMOTE CONTROLLER 16
6.1 FEATURE 16
6.2 CONFIGURATION 16
6.2.1 CONFIGURATION OF REMOTE CONTROLLER 16
6.3 FUNCTIONS 17
6.3.1 FUNCTIONS OF REMOTE CONTROLLER 17
7. DPF OVERVIEW 18
7.1 DPF FUNCTION 18
7.2 DPF REGENERATION 18
SAFETY 21
1. BASIC PRECAUTIONS 22
2. PRECAUTIONS ON HANDLING REMOTE CONTROL SYSTEM 27
3. PRECAUTIONS FOR USE OF ENGINE AND ELECTRIC MOTOR SPECIFICATIONS 31
4. OPERATION RELATED PRECAUTIONS 32
4.1 BEFORE STARTING ENGINE 32
4.2 AFTER STARTING ENGINE 34
4.3 DURING CRANE WORK 39
4.4 PRECAUTIONS FOR TERMINATING CRANE OPERATION (REMOTE CONTROL
SYSTEM) 50
5. TRANSPORT PRECAUTIONS 51
6. BATTERY HANDLING PRECAUTIONS 53
7. MAINTENANCE PRECAUTIONS 55
7.1 PRECAUTIONS BEFORE MAINTENANCE 55
7.2 PRECAUTIONS DURING MAINTENANCE 57
8. SAFETY LABEL LOCATIONS 62
OPERATION 73
1. NAME OF EACH SECTION 74
1.1 MACHINE UNITS 74
1.2. DESCRIPTION OF CONTROLS 75
1.2.1. DESCRIPTION OF MONITOR 76
1.2.2. NAMES AND DESCRIPTION OF CONTROL LEVERS 99
1.2.3 NAMES AND DESCRIPTION OF OUTRIGGER OPERATION PANEL 104
1.2.4 EMERGENCY STOP SWITCH 105
1.2.5 STARTER SWITCH 105
1.2.6 LOCK LEVER 105
1.2.7 ACCELERATOR PEDAL 105
1.2.8 LIGHT SWITCH 106
1.2.9 DISCONNECT SWITCH 106
1.2.10 OVERRIDE SWITCH 106
1.2.11 FUSE BOX 108
1.2.12 CIGAR SOCKET 108
1.3 NAMES AND DESCRIPTION OF REMOTE CONTROL PARTS 109
1.3.1. TRANSMITTER AND RECEIVER 109
1.3.2 DESCRIPTION OF REMOTE CONTROLLER ACCESSORIES 113
1.4. OUTRIGGER SAFETY DEVICE 114
1.4.1 FUNCTIONS OF OUTRIGGER SAFETY DEVICES 114
1.5 MOMENT LIMITER (OVERLOAD DETECTOR) 115
1.5.1 CONFIGURATION OF MOMENT LIMITER 115
1.5.2 FUNCTIONS OF MOMENT LIMITER 116
1.5.3 MOMENT LIMITER OPERATION 117
1.5.4 MOMENT LIMITER SETTINGS 119
1.5.5 MOMENT LIMITER FUNCTIONS 122
1.5.6 MOMENT LIMITER START CONDITIONS 125
1.5.7 OVERRIDE SWITCH 126
1.5.8 TROUBLESHOOTING FOR MOMENT LIMITER 126
1.6 OVER HOIST DETECTOR 127
1.7 OPERATOR SEAT 128
1.8 RADIATOR COVER 130
1.9 RADIATOR GRILLE 131
1.10 ENGINE COVER 132
1.11 MACHINERY COVER 133
1.12 OPERATION SIDE COVER 134
1.13 POWER UNIT 135
1.13.1 NAMES OF POWER UNIT PARTS 135
1.13.2 NAMES OF POWER SUPPLY BOX PARTS 135
1.13.3 NAMES OF INVERTER PARTS 136
2. OPERATION 137
2.1 PRE-OPERATION INSPECTION 137
2.1.1 VISIBLE CHECKS 137
2.1.2 CHECKING BEFORE STARTING ENGINE 137
2.1.3 INSPECTION AFTER STARTING ENGINE 137
2.2 STARTING ENGINE 138
2.2.1 NORMAL STARTING OF ENGINE 138
2.2.2 STARTING ENGINE IN COLD ENVIRONMENT 139
2.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE 140
2.4 BREAK-IN OPERATION 142
2.5 MACHINE TRAVELLING POSTURE 142
2.6 START MOVING MACHINE 143
2.7 CHANGING MACHINE TRAVELLING MODE 144
2.8 CHANGING DIRECTION OF THE MACHINE 144
2.9 STOPPING/PARKING THE MACHINE 146
2.10 STOPPING ENGINE 147
2.11 INSPECTION AFTER STOPPING ENGINE 147
2.12 CAUTIONS IN DRIVING 148
2.13 OUTRIGGER/CRANE RELATED SAFETY DEVICES 150
2.14 OUTRIGGER SETTING OPERATION 153
2.14.1 OUTRIGGER COMPONENTS 155
2.14.2 OUTRIGGER SETUP OPERATION 155
2.15 CAUTIONS BEFORE CRANE OPERATION 160
2.16 OPERATION BEFORE CRANE WORK 161
2.17 CRANE OPERATION POSTURE 162
2.18 WINDING AND UNWINDING 163
2.19 BOOM DERRICKING OPERATION 163
2.20 BOOM TELESCOPING OPERATION 164
2.21 SLEWING OPERATION 165
2.22 ACCELERATOR OPERATION 165
2.23 CRANE STOWAGE OPERATION 166
2.24 OUTRIGGER STOWAGE OPERATION 169
2.25 PROHIBITED OPERATIONS DURING CRANE WORK 173
2.26 PICK & CARRY OPERATION 175
2.26.1 CAUTIONS DURING PICK & CARRY OPERATION 175
2.26.2 PICK & CARRY POSTURE 176
2.26.3 PICK & CARRY OPERATIONS 177
2.26.4 CANCELING PICK & CARRY OPERATION POSTURE 178
2.27 DPF STATIONARY REGENERATION METHOD 179
3. OPERATION BY REMOTE CCONTROL 180
3.1 CAUTIONS BEFORE OPERATION 180
3.2 POWERING ON 181
3.3 INDICATIONS OF DISPLAY 182
3.4 STARTING/STOPPING THE ENGINE 186
3.5 SWITCHING OPERATION MODE 186
3.6 TRAVEL OPERATION 187
3.6.1 START MOVING MACHINE 187
3.6.2 CHANGING DIRECTION OF THE MACHINE 188
3.6.3 STOPPING/PARKING THE MACHINE 189
3.7 OUTRIGGER OPERATION 190
3.7.1 OUTRIGGER SETTING OPERATION 191
3.7.2 OUTRIGGER STOWAGE OPERATION 194
3.8 CRANE OPERATION 197
3.8.1 HOOK WINDING AND UNWINDING 198
3.8.2 BOOM DERRICKING OPERATION 198
3.8.3 BOOM TELESCOPING OPERATION 199
3.8.4 SLEWING OPERATION 200
3.8.5 OPERATION WHILE TRAVELING WITH A SUSPENDED LOAD 201
3.8.6 FLY JIB DERRICKING/TELESCOPING OPERATION 201
3.9 OPERATING SPEED SELECTOR/OUTRIGGER SELECT SWITCH 202
3.10 OPERATING ACCELERATOR CONTROL SWITCH 202
3.11 OPERATING HORM SWITCH 202
3.12 EMERGENCYSTOP SWITCH OPERATION 203
3.13 LED LIGHT OPERATIONS 203
3.14 CHECKING AFTER CRANE OPERATION 204
4. OPERATING MACHINE WITH ENGINE & ELECTRIC MOTOR 205
4.1 POWER SUPPLY CONNECTION 205
4.2 OPERATION AND CHECKING AFTER POWER CONNECTION 208
4.3 MACHINE OPERATION 210
4.4 MACHINE STOP AND CHECKS AFTER STOPPING MACHINE 210
4.5 POWER SUPPLY SEPARATION 211
5. HANDLING WIRE ROPE 212
5.1 CRITERIA FOR WIRE ROPE REPLACEMENT 212
5.2 CORRETIVE ACTIONS AGAINST TWISTED WIRE ROPE 213
6. TRANSPORTATION 215
6.1 LOADING/UNLOADING 215
6.2 HOISTING MACHINE 216
6.3 CAUTIONS WHEN LOADING MACHINE 217
6.4 CAUTIONS DURING TRANSPORTATION 217
7. HANDLING MACHINE IN COLD ENVIRONMENT 218
7.1 PREPARING FOR LOW TEMPERATURE 218
8. LONG-TERM STORAGE 220
8.1 BEFORE STORING MACHINE 220
8.2 DURING STORAGE 220
8.3 AFTER STORAGE 221
9. HANDLING BATTERY 222
9.1 CAUTIONS IN HANDLING BATTERY 222
9.2 REMOVING/INSTALLING BATTERY 223
9.3 CAUTIONS IN CHARGING BATTERY 224
9.4 STARTING ENGINE WITH BOOSTER CABLE 225
10. HANDLING REMOTE CONTROLLER BATTERY 227
10.1 REPLACEMENT TIMING OF BATTERY 227
10.2 REPLACEMENT METHOD OF BATTERY 227
10.3 CHARGING METHOD OF BATTERY 228
11. TROUBLESHOOTING 230
11.1 ELECTRICAL COMPONENTS 230
11.2 MACHINE BODY 231
11.3 ENGINE 232
11.4 ELECTRIC MOTOR 233
11.5 BEFORE REMOTE CONTROLLER FAILURE DISGNOSIS 235
11.6 REMOTE CONTROLLER 236
11.7 LIST OF ERROR CODES 237
1. INTRODUCTION 2
2. FOR SAFE USE OF THE MACHINE 3
3. MACHINE OVERVIEW 4
3.1 SPECIFIED OPERATIONS 4
3.2 MACHINE STRUCTURE 4
3.3 MACHINE FUNCTIONS 5
4. QUALIFICATION FOR OPERATION 6
4.1 QUALIFICATION FOR CRANE OPERATION 6
5. TERMINOLOGY 7
5.1 TERMS AND DEFINITIONS 7
5.2 DIAGRAM OF WORKING RADIUS AND LIFTING HEIGHT 8
5.3 RATED TOTAL LOAD CHART 9
5.4 HOW TO LOOK AT THE ANGLE INDICATOR 15
6. OUTLINE OF REMOTE CONTROLLER 16
6.1 FEATURE 16
6.2 CONFIGURATION 16
6.2.1 CONFIGURATION OF REMOTE CONTROLLER 16
6.3 FUNCTIONS 17
6.3.1 FUNCTIONS OF REMOTE CONTROLLER 17
7. DPF OVERVIEW 18
7.1 DPF FUNCTION 18
7.2 DPF REGENERATION 18
SAFETY 21
1. BASIC PRECAUTIONS 22
2. PRECAUTIONS ON HANDLING REMOTE CONTROL SYSTEM 27
3. PRECAUTIONS FOR USE OF ENGINE AND ELECTRIC MOTOR SPECIFICATIONS 31
4. OPERATION RELATED PRECAUTIONS 32
4.1 BEFORE STARTING ENGINE 32
4.2 AFTER STARTING ENGINE 34
4.3 DURING CRANE WORK 39
4.4 PRECAUTIONS FOR TERMINATING CRANE OPERATION (REMOTE CONTROL
SYSTEM) 50
5. TRANSPORT PRECAUTIONS 51
6. BATTERY HANDLING PRECAUTIONS 53
7. MAINTENANCE PRECAUTIONS 55
7.1 PRECAUTIONS BEFORE MAINTENANCE 55
7.2 PRECAUTIONS DURING MAINTENANCE 57
8. SAFETY LABEL LOCATIONS 62
OPERATION 73
1. NAME OF EACH SECTION 74
1.1 MACHINE UNITS 74
1.2. DESCRIPTION OF CONTROLS 75
1.2.1. DESCRIPTION OF MONITOR 76
1.2.2. NAMES AND DESCRIPTION OF CONTROL LEVERS 99
1.2.3 NAMES AND DESCRIPTION OF OUTRIGGER OPERATION PANEL 104
1.2.4 EMERGENCY STOP SWITCH 105
1.2.5 STARTER SWITCH 105
1.2.6 LOCK LEVER 105
1.2.7 ACCELERATOR PEDAL 105
1.2.8 LIGHT SWITCH 106
1.2.9 DISCONNECT SWITCH 106
1.2.10 OVERRIDE SWITCH 106
1.2.11 FUSE BOX 108
1.2.12 CIGAR SOCKET 108
1.3 NAMES AND DESCRIPTION OF REMOTE CONTROL PARTS 109
1.3.1. TRANSMITTER AND RECEIVER 109
1.3.2 DESCRIPTION OF REMOTE CONTROLLER ACCESSORIES 113
1.4. OUTRIGGER SAFETY DEVICE 114
1.4.1 FUNCTIONS OF OUTRIGGER SAFETY DEVICES 114
1.5 MOMENT LIMITER (OVERLOAD DETECTOR) 115
1.5.1 CONFIGURATION OF MOMENT LIMITER 115
1.5.2 FUNCTIONS OF MOMENT LIMITER 116
1.5.3 MOMENT LIMITER OPERATION 117
1.5.4 MOMENT LIMITER SETTINGS 119
1.5.5 MOMENT LIMITER FUNCTIONS 122
1.5.6 MOMENT LIMITER START CONDITIONS 125
1.5.7 OVERRIDE SWITCH 126
1.5.8 TROUBLESHOOTING FOR MOMENT LIMITER 126
1.6 OVER HOIST DETECTOR 127
1.7 OPERATOR SEAT 128
1.8 RADIATOR COVER 130
1.9 RADIATOR GRILLE 131
1.10 ENGINE COVER 132
1.11 MACHINERY COVER 133
1.12 OPERATION SIDE COVER 134
1.13 POWER UNIT 135
1.13.1 NAMES OF POWER UNIT PARTS 135
1.13.2 NAMES OF POWER SUPPLY BOX PARTS 135
1.13.3 NAMES OF INVERTER PARTS 136
2. OPERATION 137
2.1 PRE-OPERATION INSPECTION 137
2.1.1 VISIBLE CHECKS 137
2.1.2 CHECKING BEFORE STARTING ENGINE 137
2.1.3 INSPECTION AFTER STARTING ENGINE 137
2.2 STARTING ENGINE 138
2.2.1 NORMAL STARTING OF ENGINE 138
2.2.2 STARTING ENGINE IN COLD ENVIRONMENT 139
2.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE 140
2.4 BREAK-IN OPERATION 142
2.5 MACHINE TRAVELLING POSTURE 142
2.6 START MOVING MACHINE 143
2.7 CHANGING MACHINE TRAVELLING MODE 144
2.8 CHANGING DIRECTION OF THE MACHINE 144
2.9 STOPPING/PARKING THE MACHINE 146
2.10 STOPPING ENGINE 147
2.11 INSPECTION AFTER STOPPING ENGINE 147
2.12 CAUTIONS IN DRIVING 148
2.13 OUTRIGGER/CRANE RELATED SAFETY DEVICES 150
2.14 OUTRIGGER SETTING OPERATION 153
2.14.1 OUTRIGGER COMPONENTS 155
2.14.2 OUTRIGGER SETUP OPERATION 155
2.15 CAUTIONS BEFORE CRANE OPERATION 160
2.16 OPERATION BEFORE CRANE WORK 161
2.17 CRANE OPERATION POSTURE 162
2.18 WINDING AND UNWINDING 163
2.19 BOOM DERRICKING OPERATION 163
2.20 BOOM TELESCOPING OPERATION 164
2.21 SLEWING OPERATION 165
2.22 ACCELERATOR OPERATION 165
2.23 CRANE STOWAGE OPERATION 166
2.24 OUTRIGGER STOWAGE OPERATION 169
2.25 PROHIBITED OPERATIONS DURING CRANE WORK 173
2.26 PICK & CARRY OPERATION 175
2.26.1 CAUTIONS DURING PICK & CARRY OPERATION 175
2.26.2 PICK & CARRY POSTURE 176
2.26.3 PICK & CARRY OPERATIONS 177
2.26.4 CANCELING PICK & CARRY OPERATION POSTURE 178
2.27 DPF STATIONARY REGENERATION METHOD 179
3. OPERATION BY REMOTE CCONTROL 180
3.1 CAUTIONS BEFORE OPERATION 180
3.2 POWERING ON 181
3.3 INDICATIONS OF DISPLAY 182
3.4 STARTING/STOPPING THE ENGINE 186
3.5 SWITCHING OPERATION MODE 186
3.6 TRAVEL OPERATION 187
3.6.1 START MOVING MACHINE 187
3.6.2 CHANGING DIRECTION OF THE MACHINE 188
3.6.3 STOPPING/PARKING THE MACHINE 189
3.7 OUTRIGGER OPERATION 190
3.7.1 OUTRIGGER SETTING OPERATION 191
3.7.2 OUTRIGGER STOWAGE OPERATION 194
3.8 CRANE OPERATION 197
3.8.1 HOOK WINDING AND UNWINDING 198
3.8.2 BOOM DERRICKING OPERATION 198
3.8.3 BOOM TELESCOPING OPERATION 199
3.8.4 SLEWING OPERATION 200
3.8.5 OPERATION WHILE TRAVELING WITH A SUSPENDED LOAD 201
3.8.6 FLY JIB DERRICKING/TELESCOPING OPERATION 201
3.9 OPERATING SPEED SELECTOR/OUTRIGGER SELECT SWITCH 202
3.10 OPERATING ACCELERATOR CONTROL SWITCH 202
3.11 OPERATING HORM SWITCH 202
3.12 EMERGENCYSTOP SWITCH OPERATION 203
3.13 LED LIGHT OPERATIONS 203
3.14 CHECKING AFTER CRANE OPERATION 204
4. OPERATING MACHINE WITH ENGINE & ELECTRIC MOTOR 205
4.1 POWER SUPPLY CONNECTION 205
4.2 OPERATION AND CHECKING AFTER POWER CONNECTION 208
4.3 MACHINE OPERATION 210
4.4 MACHINE STOP AND CHECKS AFTER STOPPING MACHINE 210
4.5 POWER SUPPLY SEPARATION 211
5. HANDLING WIRE ROPE 212
5.1 CRITERIA FOR WIRE ROPE REPLACEMENT 212
5.2 CORRETIVE ACTIONS AGAINST TWISTED WIRE ROPE 213
6. TRANSPORTATION 215
6.1 LOADING/UNLOADING 215
6.2 HOISTING MACHINE 216
6.3 CAUTIONS WHEN LOADING MACHINE 217
6.4 CAUTIONS DURING TRANSPORTATION 217
7. HANDLING MACHINE IN COLD ENVIRONMENT 218
7.1 PREPARING FOR LOW TEMPERATURE 218
8. LONG-TERM STORAGE 220
8.1 BEFORE STORING MACHINE 220
8.2 DURING STORAGE 220
8.3 AFTER STORAGE 221
9. HANDLING BATTERY 222
9.1 CAUTIONS IN HANDLING BATTERY 222
9.2 REMOVING/INSTALLING BATTERY 223
9.3 CAUTIONS IN CHARGING BATTERY 224
9.4 STARTING ENGINE WITH BOOSTER CABLE 225
10. HANDLING REMOTE CONTROLLER BATTERY 227
10.1 REPLACEMENT TIMING OF BATTERY 227
10.2 REPLACEMENT METHOD OF BATTERY 227
10.3 CHARGING METHOD OF BATTERY 228
11. TROUBLESHOOTING 230
11.1 ELECTRICAL COMPONENTS 230
11.2 MACHINE BODY 231
11.3 ENGINE 232
11.4 ELECTRIC MOTOR 233
11.5 BEFORE REMOTE CONTROLLER FAILURE DISGNOSIS 235
11.6 REMOTE CONTROLLER 236
11.7 LIST OF ERROR CODES 237
INSPECTION AND MAINTENANCE 243
1. PRECAUTIONS FOR MAINTENANCE 244
2. BASIC MAINTENANCE 246
3. LEGAL INSPECTION 249
4. PERIODIC REPLACEMENT OF IMPORTANT COMPONENTS 250
5. CONSUMABLES 251
6. LUBRICATING OIL 252
6.1 USE OF LUBRICATING OIL ACCORDING TO TEMPERATURES 252
7. ACCESSORY TOOLS AND STANDARD TIGHTENING TORQUE 253
7.1 LIST OF STANDARD TIGHTENING TORQUE 253
7.2 LIST OF HOSE TIGHTENING TORQUE 254
8. INSPECTION AND MAINTENANCE LIST 255
9. MAINTENANCE PROCEDURES 258
9.1 PRE-OPERATION INSPECTION 258
9.1.1 INSPECTION BEFORE STARTING ENGINE (PATROL) 258
9.1.2 INSPECTION BEFORE STARTING ENGINE 261
9.1.3 INSPECTION BEFORE STARTING ENGINE (RADIO CONTROL) 273
9.1.4 INSPECTION AFTER STARTING ENGINE 276
9.1.5 INSPECTION OF ENGINE START AND STOP OPERATION (RADIO CONTROL) 283
9.2 IRREGULAR MAINTENANCE 287
9.3 INITIAL 10 HOUR MAINTENANCE 296
9.4 INITIAL 50 HOUR MAINTENANCE 296
9.5 INITIAL 250 HOURS MAINTENANCE 296
9.6 EVERY 50 HOURS MAINTENANCE 297
9.7 EVERY 100 HOURS MAINTENANCE 301
9.8 EVERY 250 HOURS MAINTENANCE 302
9.9 EVERY 500 HOURS MAINTENANCE 306
9.10 EVERY 1000 HOURS MAINTENANCE 314
9.11 EVERY 1500 HOURS MAINTENANCE 322
9.12 EVERY 2000 HOURS MAINTENANCE 322
9.13 EVERY 3000 HOURS MAINTENANCE 323
SPECIFICATIONS 325
1. PRINCIPAL SPECIFICATIONS LIST 326
2. SPECIFICATION DIMENSIONAL DRAWING 329
3. DIMENSIONAL DRAWING OF OUTRIGGER WIDTH 330
4. RATED TOTAL LOAD CHART 331
4.1 6 FALL HOOK 331
4.2 4 FALL HOOK 334
4.3 2 FALL HOOK 337
4.4 SINGLE FALL HOOK 340
5. WORKING RADIUS/LIFTING HEIGHT 343
6. WORKING RADIUS AND LIFTING HEIGHT (DURING PICK & CARRY) 344
1. CAUTIONS IN USING FLY JIB 346
2. MOUNT POSITION OF FLY JIB SAFETY LABELS 347
3. NAME OF EACH SECTION OF FLY JIB 351
4. MOUNTING AND STORING FLY JIB 352
4.1 MOUNTING FLY JIB 353
4.2 STOWING FLY JIB 361
5. HANDLING MONITOR AND MOMENT LIMITER 369
5.1 NAME OF MONITOR DISPLAY 369
5.1.1 MONITOR DISPLAY IN FLY JIB MODE 369
5.1.2 MONITOR DISPLAY IN FLY JIB STOWAGE MODE 372
5.2 MOMENT LIMITER FUNCTIONS 373
6. OPERATION 374
6.1 FLY JIB DERRICKING OPERATION 374
6.2 FLY JIB RETRACT/EXTEND OPERATION 374
7. TROUBLESHOOTING 375
7.1 LIST OF ERROR CODE 375
7.2 WHEN THESE PHENOMENA HAPPEN 376
8. INSPECTION AND MAINTENANCE 377
8.1 PRE-OPERATION INSPECTION 377
8.2 PERIODIC REPLACEMENT OF CRITICAL PARTS 379
8.3 CONSUMABLES 379
8.4 MAINTENANCE EVERY 50 HOURS 380
9. SPECIFICATION 381
9.1 SPECIFICATION TABLE 381
9.2 SPECIFICATION DIMENSIONAL DRAWING 381
9.3 RATED TOTAL LOAD CHART 382
9.4 WORKING RADIUS/LIFTING HEIGHT 383
SEARCHER HOOK 385
1. CAUTIONS IN USING SEARCHER HOOK 386
2. SEARCHER HOOK SAFETY LABEL LOCATIONS 387
3. NAMES OF SEARCHER HOOK PARTS 390
4. MOUNTING AND STOWING SEARCHER HOOK 391
4.1 MOUNTING SEARCHER HOOK 392
4.2 STOWING SEARCHER HOOK 395
4.3 REMOVING SEARCHER HOOK (CHANGING TO STANDARD SPECIFICATION) 397
4.3.1 REMOVING SEARCHER HOOK BOOM 397
4.3.2 REMOVING BRACKET 398
4.4 MOUNTING SEARCHER HOOK (CHANGING TO SEARCHER HOOK SPECIFICATION) 399
4.4.1 MOUNTING SEARCHER HOOK BOOM 399
4.4.2 ATTACHING BRACKET 400
5. HANDLING MONITOR AND MOMENT LIMITER 401
5.1 NAME OF MONITOR DISPLAY 401
5.1.1 MONITOR DISPLAY IN SEARCHER HOOK MODE 401
5.1.2 CHANGING SEARCHER HOOK MODE 403
5.2 MOMENT LIMITER FUNCTIONS 404
6. OPERATION 405
6.1 CHANGING SEARCHER HOOK ANGLE 405
7. TROUBLESHOOTING 406
8. INSPECTION AND MAINTENANCE 407
8.1 PRE-OPERATION INSPECTION 407
9. SPECIFICATION 408
9.1 SPECIFICATION TABLE 408
9.2 SPECIFICATION DIMENSIONAL DRAWING 408
9.3 RATED TOTAL LOAD CHART 409
9.4 WORKING RADIUS/LIFTING HEIGHT 410
1. PRECAUTIONS FOR MAINTENANCE 244
2. BASIC MAINTENANCE 246
3. LEGAL INSPECTION 249
4. PERIODIC REPLACEMENT OF IMPORTANT COMPONENTS 250
5. CONSUMABLES 251
6. LUBRICATING OIL 252
6.1 USE OF LUBRICATING OIL ACCORDING TO TEMPERATURES 252
7. ACCESSORY TOOLS AND STANDARD TIGHTENING TORQUE 253
7.1 LIST OF STANDARD TIGHTENING TORQUE 253
7.2 LIST OF HOSE TIGHTENING TORQUE 254
8. INSPECTION AND MAINTENANCE LIST 255
9. MAINTENANCE PROCEDURES 258
9.1 PRE-OPERATION INSPECTION 258
9.1.1 INSPECTION BEFORE STARTING ENGINE (PATROL) 258
9.1.2 INSPECTION BEFORE STARTING ENGINE 261
9.1.3 INSPECTION BEFORE STARTING ENGINE (RADIO CONTROL) 273
9.1.4 INSPECTION AFTER STARTING ENGINE 276
9.1.5 INSPECTION OF ENGINE START AND STOP OPERATION (RADIO CONTROL) 283
9.2 IRREGULAR MAINTENANCE 287
9.3 INITIAL 10 HOUR MAINTENANCE 296
9.4 INITIAL 50 HOUR MAINTENANCE 296
9.5 INITIAL 250 HOURS MAINTENANCE 296
9.6 EVERY 50 HOURS MAINTENANCE 297
9.7 EVERY 100 HOURS MAINTENANCE 301
9.8 EVERY 250 HOURS MAINTENANCE 302
9.9 EVERY 500 HOURS MAINTENANCE 306
9.10 EVERY 1000 HOURS MAINTENANCE 314
9.11 EVERY 1500 HOURS MAINTENANCE 322
9.12 EVERY 2000 HOURS MAINTENANCE 322
9.13 EVERY 3000 HOURS MAINTENANCE 323
SPECIFICATIONS 325
1. PRINCIPAL SPECIFICATIONS LIST 326
2. SPECIFICATION DIMENSIONAL DRAWING 329
3. DIMENSIONAL DRAWING OF OUTRIGGER WIDTH 330
4. RATED TOTAL LOAD CHART 331
4.1 6 FALL HOOK 331
4.2 4 FALL HOOK 334
4.3 2 FALL HOOK 337
4.4 SINGLE FALL HOOK 340
5. WORKING RADIUS/LIFTING HEIGHT 343
6. WORKING RADIUS AND LIFTING HEIGHT (DURING PICK & CARRY) 344
1. CAUTIONS IN USING FLY JIB 346
2. MOUNT POSITION OF FLY JIB SAFETY LABELS 347
3. NAME OF EACH SECTION OF FLY JIB 351
4. MOUNTING AND STORING FLY JIB 352
4.1 MOUNTING FLY JIB 353
4.2 STOWING FLY JIB 361
5. HANDLING MONITOR AND MOMENT LIMITER 369
5.1 NAME OF MONITOR DISPLAY 369
5.1.1 MONITOR DISPLAY IN FLY JIB MODE 369
5.1.2 MONITOR DISPLAY IN FLY JIB STOWAGE MODE 372
5.2 MOMENT LIMITER FUNCTIONS 373
6. OPERATION 374
6.1 FLY JIB DERRICKING OPERATION 374
6.2 FLY JIB RETRACT/EXTEND OPERATION 374
7. TROUBLESHOOTING 375
7.1 LIST OF ERROR CODE 375
7.2 WHEN THESE PHENOMENA HAPPEN 376
8. INSPECTION AND MAINTENANCE 377
8.1 PRE-OPERATION INSPECTION 377
8.2 PERIODIC REPLACEMENT OF CRITICAL PARTS 379
8.3 CONSUMABLES 379
8.4 MAINTENANCE EVERY 50 HOURS 380
9. SPECIFICATION 381
9.1 SPECIFICATION TABLE 381
9.2 SPECIFICATION DIMENSIONAL DRAWING 381
9.3 RATED TOTAL LOAD CHART 382
9.4 WORKING RADIUS/LIFTING HEIGHT 383
SEARCHER HOOK 385
1. CAUTIONS IN USING SEARCHER HOOK 386
2. SEARCHER HOOK SAFETY LABEL LOCATIONS 387
3. NAMES OF SEARCHER HOOK PARTS 390
4. MOUNTING AND STOWING SEARCHER HOOK 391
4.1 MOUNTING SEARCHER HOOK 392
4.2 STOWING SEARCHER HOOK 395
4.3 REMOVING SEARCHER HOOK (CHANGING TO STANDARD SPECIFICATION) 397
4.3.1 REMOVING SEARCHER HOOK BOOM 397
4.3.2 REMOVING BRACKET 398
4.4 MOUNTING SEARCHER HOOK (CHANGING TO SEARCHER HOOK SPECIFICATION) 399
4.4.1 MOUNTING SEARCHER HOOK BOOM 399
4.4.2 ATTACHING BRACKET 400
5. HANDLING MONITOR AND MOMENT LIMITER 401
5.1 NAME OF MONITOR DISPLAY 401
5.1.1 MONITOR DISPLAY IN SEARCHER HOOK MODE 401
5.1.2 CHANGING SEARCHER HOOK MODE 403
5.2 MOMENT LIMITER FUNCTIONS 404
6. OPERATION 405
6.1 CHANGING SEARCHER HOOK ANGLE 405
7. TROUBLESHOOTING 406
8. INSPECTION AND MAINTENANCE 407
8.1 PRE-OPERATION INSPECTION 407
9. SPECIFICATION 408
9.1 SPECIFICATION TABLE 408
9.2 SPECIFICATION DIMENSIONAL DRAWING 408
9.3 RATED TOTAL LOAD CHART 409
9.4 WORKING RADIUS/LIFTING HEIGHT 410
Questions? Email us: [email protected]
PLEASE NOTE:
- This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
- The manual can be all yours – Once payment is complete, you will be taken to the download page from where you can download the manual. All in 2-5 minutes time!!
- Need any other service / repair / parts manual, please feel free to contact us at heydownloadss @gmail.com . We may surprise you with a nice offer
S.V
